15202 - Actuator Module for Turbocharger 1 P00AF 00 [11101101] - Stuck

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KraftwerkTurbo

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Code 15202 - Actuator Module for Turbocharger 1 P00AF 00 [01100000] - Stuck keep coming back, sending car into limp mode.
Ran output test, and actuator seemed to move ok.
Today, removed actuator from wastegate, ran output test again. Not much 'range' (1/2" or so), but seems to move in/out fine.
Moved wastegate flapper by hand. Moves, but has some radial play. And depending on shaft position, can be made to 'hang'.

I do not want to just 'throw' a new turbo on without having more evidence that it is the wastegate flapper, or the actuator.

What should be next step?

Thanks.

Code:
Tuesday,05,November,2024,18:47:02:37142

VCDS -- Windows Based VAG/VAS Emulator Running on Windows 11 x64

VCDS Version: 24.7.1.0 (x64) HEX-NET2 CB: 0.4643.5

Data version: 20240919 DS356.3

www.Ross-Tech.com



Dealer/Shop Name: KraftwerkTurbo



VIN: WAUGFAFCXGN171093 License Plate:





Chassis Type: FC-AU57 (4G8)

Scan: 01 02 03 05 08 09 15 16 17 19 36 3B 3C 42 44 46 52 53 55 5F

62 6C 72 8F 90 47



VIN: WAUGFAFCXGN171093 Mileage: 140675km-87411miles



01-Engine -- Status: Malfunction 0010

02-Auto Trans -- Status: OK 0000

03-ABS Brakes -- Status: OK 0000

04-Steering Angle -- Status: OK 0000

05-Acc/Start Auth. -- Status: OK 0000

08-Auto HVAC -- Status: Malfunction 0010

09-Cent. Elect. -- Status: OK 0000

15-Airbags -- Status: OK 0000

16-Steering wheel -- Status: OK 0000

17-Instruments -- Status: OK 0000

19-CAN Gateway -- Status: OK 0000

36-Seat Mem. Drvr -- Status: OK 0000

3B-Sensor Elect. -- Status: OK 0000

3C-Lane Change -- Status: OK 0000

42-Door Elect, Driver -- Status: OK 0000

44-Steering Assist -- Status: OK 0000

46-Central Conv. -- Status: OK 0000

52-Door Elect, Pass. -- Status: OK 0000

53-Parking Brake -- Status: OK 0000

55-Headlight Range -- Status: OK 0000

5F-Information Electr. -- Status: Malfunction 0010

62-Door, Rear Left -- Status: OK 0000

6C-Back-up Cam. -- Status: OK 0000

72-Door, Rear Right -- Status: OK 0000

8F-Pretens. Frt Left -- Status: OK 0000

90-Pretens. Frt Right -- Status: OK 0000

-------------------------------------------------------------------------------

Address 01: Engine (J623-CYNB) Labels:. 06L-907-115-V1.clb

Part No SW: 4G5 907 115 A HW: 8T2 907 115

Component: 2.0l R4 TFSI H13 0003

Revision: --H13--- CVN: 154CD0A9

Coding: 0A2A00322426010E2002

Shop #: WSC 02391 785 00200

ASAM Dataset: EV_ECM20TFS0204G5907115A 001004

ROD: EV_ECM20TFS0204G5907115A.rod

VCID: 28029483427A0A2A37B-807C

VINID: 9D1957591593A177811C10090C7DEA6FA4



1 Fault Found:

15202 - Actuator Module for Turbocharger 1

P00AF 00 [01100000] - Stuck

Intermittent - Not Confirmed - Tested Since Memory Clear

Readiness: 0000 0000



-------------------------------------------------------------------------------

Address 02: Auto Trans (J217) Labels:| 0BK-927-156.clb

Part No SW: 4G0 927 158 BG HW: 0BK 927 156 AM

Component: 0BK 20TFSIUSA H19 1003

Revision: --H19--- CVN: 3397E7D5

Coding: 000001

Shop #: WSC 00000 000 00000

ASAM Dataset: EV_TCMAL551211 002022

ROD: EV_TCMAL551211_002_AU48.rod

VCID: 74BAB0F3CE323ECA4B3-8020



No fault code found.



-------------------------------------------------------------------------------

Address 03: ABS Brakes (J104) Labels:. 4G0-907-379-V2.clb

Part No SW: 4G0 907 379 S HW: 4G0 907 379 S

Component: ESP9 Premium H01 0530

Revision: -------- Serial number: --------------

Coding: 41A7964182E569821B00

Shop #: WSC 02391 785 00200

ASAM Dataset: EV_ESP9BOSCHAU57X 004018

ROD: EV_ESP9BOSCHAU57X_004_AU57.rod

VCID: 41D42927C100DB62105-8014



No fault code found.



-------------------------------------------------------------------------------

Address 05: Acc/Start Auth. (J393) Labels:. 8K0-907-064-05.clb

Part No SW: 4H0 907 064 GR HW: 4H0 907 064 GR

Component: BCM2 2.0 H37 0572

Revision: 00002001

Coding: 0DA86F4E000000000000

Shop #: WSC 02391 785 00200

VCID: 7F506FDFF7F46D92261-802A



Subsystem 2 - Part No SW: 4H0 905 852 C HW: 4H0 905 852 C

Component: J764 ELV MLB H40 0046

Serial number: 3216000029932013



No fault code found.



-------------------------------------------------------------------------------

Address 08: Auto HVAC (J255) Labels:| 4G0-820-043-2Z.clb

Part No SW: 4G0 820 043 BP HW: 4G0 820 043 BP

Component: KLIMA 2 ZONEN H14 0112

Serial number: 09031600112054

Coding: 64013018C90000

Shop #: WSC 02391 785 00200

ASAM Dataset: EV_AirCondiBasisUDS 003009

ROD: EV_AirCondiBasisUDS_003.rod

VCID: 6E8EA29BA01E141ABD7-803A



1 Fault Found:

0560 - Supply Voltage Terminal 30 for Coolant Pump

B11D5 15 [00001000] - Open or Short to Plus

Intermittent - Confirmed - Tested Since Memory Clear



-------------------------------------------------------------------------------

Address 09: Cent. Elect. (J519) Labels:. 4H0-907-063-V2.clb

Part No SW: 4H0 907 063 DM HW: 4H0 907 063 AM

Component: BCM1 2.0 H20 0311

Revision: 21020001 Serial number: 00001305716301

Coding: 01050011043C9FE08100488780003800CF9CD208A608022180000414F110150200600034030000

Shop #: WSC 02391 785 00200

VCID: 76BE8AFBD8CE2CDA757-8022



Subsystem 1 - Part No SW: 4G1 955 119 HW: 4G8 955 119 Labels: 1KX-955-119.CLB

Component: WWS57X 160207 H38 0080

Serial number: 160216153321

Coding: 0045F7



Subsystem 2 - Part No SW: 8U0 955 559 C HW: 8U0 955 559 B Labels: 8U0-955-559.CLB

Component: G397_RLFS H06 0004

Serial number: 61525548

Coding: 02006D



Subsystem 3 - Part No SW: 4G0 941 531 AL HW: 4G0 941 531 AL

Component: E1 - LDS H07 0044

Serial number: 10 03 2016 00001486



Subsystem 4 - Part No SW: 4G0 907 410 A HW: 4H0 907 410 A

Component: USHL4.2 H30 0030

Serial number: 00000000095Z022B0F76



Subsystem 5 - Part No SW: 4H0 907 705 K HW: 4H0 907 705 C

Component: EVLS-SG H08 0300

Serial number: WA123093000019483370

Coding: 020300



Subsystem 6 - Part No SW: 4G0 907 658 A HW: 4G0 907 658 A

Component: Humidity_Sens H03 0002

Serial number: D5D88A18000000000001



No fault code found.



-------------------------------------------------------------------------------

Address 15: Airbags (J234) Labels:* 4H0-959-655.clb

Part No SW: 4G0 959 655 B HW: 4G0 959 655 B

Component: Airbag10.43 H62 0086

Revision: -------- Serial number: 003G0002ZUCC Dataset Number: 4G0909602N 0002

Coding: 303331343134303334374A55304C34473053

Shop #: WSC 02391 785 00200

ASAM Dataset: EV_AirbaAU10BPAAU64X 001014

ROD: EV_AirbaAU10BPAAU64X_VW51.rod

VCID: 343A70F38EB27ECA8B3-8060



Seat occupied recognition:

Subsystem 1 - Part No SW: 5C6 959 339 B HW: 5C6 959 339 B

Component: BF-Gewichtss. H11 0046

Serial number: 6940000Y160001GBCM0-



Crash sensor for side airbag: driver side:

Serial number: 3575HRB405H3VRKK3GKQ



Front Passenger's Side Airbag Crash Sensor:

Serial number: 3585HRB401C55ASE7H07



Rear Side Airbag Crash Sensor (on driver's side):

Serial number: 3515JRB400O558L2E14U



Passenger side rear thorax airbag crash sensor:

Serial number: 3525JRB4012558L2SPKL



Crash sensor for front airbag: driver side:

Serial number: 3554VRB40553R9VAMOOZ



Crash sensor for front airbag: front passenger side:

Serial number: 3564VRB40673L0625OHA



No fault code found.



-------------------------------------------------------------------------------

Address 16: Steering wheel (J527) Labels:. 4H0-953-568.clb

Part No SW: 4H0 953 568 K HW: 4H0 953 568 K

Component: Lenks.Modul H06 0005

Revision: C0068538 Serial number: 90862PCF00018

Coding: 000034

Shop #: WSC 02391 785 00200

VCID: 3B285BCFA36CB1B24A9-806E



Subsystem 1 - Part No SW: 4G0 951 528 A HW: 4G0 951 528 A

Component: E221 - MFL H08 0010

Serial number: 01 02 2016 E0001640



No fault code found.



-------------------------------------------------------------------------------

Address 17: Instruments (J285) Labels:| 4H0-920-xxx-17.clb-SRI1

Part No SW: 4G8 920 986 P HW: 4G8 920 986 P

Component: TBenUsa H11 0106

Revision: 09001102 Serial number: 658130316596000

Coding: 0BE609040B41D705020000

Shop #: WSC 02391 785 00200

ASAM Dataset: EV_RBD4K 004055

ROD: EV_RBD4K_AU57.rod

VCID: 45DC3D37D528F7422CD-8010



No fault code found.



-------------------------------------------------------------------------------

Address 19: CAN Gateway (J533) Labels:| 4H0-907-468.clb

Part No SW: 4G8 907 468 F HW: 4G8 907 468

Component: J533--Gateway H14 0083

Revision: -------- Serial number: 00000002184984 Dataset Number: 4G0909515K 0022

Coding: C0CD072910

Shop #: WSC 02391 785 00200

GVL: FD81C80CDC20600D00040800

ASAM Dataset: EV_GatewPkoUDS 001028

ROD: EV_GatewPkoUDS_001_AU57.rod

VCID: 3B285BCFA3ECB1B24A9-806E



Battery Monitoring Control Module:

Subsystem 1 - Part No SW: 8T0 915 181 HW: 8T0 915 181

Component: J367-BDMHella H03 8041

Serial number: 6804939503



Voltage stabilizer:

Subsystem 2 - Part No SW: 8K0 959 663 F HW: 8K0 959 663 F

Component: J532_DCDCStab H23 0022

Serial number: 16011000000000000205



No fault code found.



-------------------------------------------------------------------------------

Address 36: Seat Mem. Drvr (J136) Labels: None

Part No SW: 4G8 959 760 HW: 4G8 959 760

Component: MEM-FS H03 0157

Revision: AA000000 Serial number: 00000188035515

Coding: 00581B0000006001000001010101102030303232203232

Shop #: WSC 02391 785 00200

VCID: 77A087FFDFC455D26E1-8022



No fault code found.



-------------------------------------------------------------------------------

Address 3B: Sensor Elect. (J849) Labels: 4G0-907-637.clb

Part No SW: 4G0 907 637 H HW: 4G0 907 637 D

Component: SARA 3D H04 0056

Revision: -------- Serial number: EJ1BPA720NWAR9 Dataset Number: 4G0909573C 0006

Shop #: WSC 00000 000 00000

ASAM Dataset: EV_SARA2 005012

ROD: EV_SARA2.rod

VCID: 333873EF8BBC79F2929-8066



No fault code found.



-------------------------------------------------------------------------------

Address 3C: Lane Change (J769) Labels:| 5Q0-907-566.clb

Part No SW: 4G0 907 566 M HW: 4H0 907 566 F

Component: SWA Master H08 0060

Serial number: 0398604461 Dataset Number: 4G0909535C 0010

Coding: 040211

Shop #: WSC 02391 785 00200

ASAM Dataset: EV_LaneChangAssis 001028

ROD: EV_LaneChangAssis_AU21.rod

VCID: 392441C7A9D083A2585-806C



Lane change assistance control module 2:

Subsystem 1 - Part No SW: 4G0 907 568 M HW: 4H0 907 568 F

Component: SWA Slave H08 0060

Serial number: 0397995699

Coding: 040211



No fault code found.



-------------------------------------------------------------------------------

Address 42: Door Elect, Driver (J386) Labels:. 4H0-959-793.clb

Part No SW: 4G8 959 793 J HW: 4G8 959 793 G

Component: TSG FA H03 0511

Revision: -------- Serial number: --------------

Coding: 011F17015E00628002000012

Shop #: WSC 02391 785 00200

VCID: 47C0373FEFA4E552DE1-8012



No fault code found.



-------------------------------------------------------------------------------

Address 44: Steering Assist (J500) Labels:| 4G0-909-144.clb

Part No SW: 4G0 909 144 T HW: 4G0 909 144 Q

Component: RCevo H54 0202

Revision: 00000001 Serial number: 0000732894 Dataset Number: 4G0909852L 0037

Coding: 101000010001

Shop #: WSC 02391 785 00200

ASAM Dataset: EV_RCEPS 106007

ROD: EV_RCEPS_106.rod

VCID: 3A265ECBACD688BA51F-806E



No fault code found.



-------------------------------------------------------------------------------

Address 46: Central Conv. (J393) Labels:. 4H0-907-064-46.clb

Part No SW: 4H0 907 064 GR HW: 4H0 907 064 GR

Component: BCM2 2.0 H37 0572

Revision: 00002001 Serial number: 0398605422

Coding: 0106063A00FA408580B0080402070E470000000000000000000000000000

Shop #: WSC 02391 785 00200

VCID: 7F506FDFF7F46D92261-802A



Subsystem 1 - Part No SW: 4G0 959 719 HW: 4G0 959 719

Component: GTO BF H01 0081

Serial number: 00000000000000339007



Subsystem 2 - Part No: 1K0 951 605 C

Component: LIN BACKUP HO H05 1501



Subsystem 3 - Part No SW: 4G8 959 591 A HW: 8V3 959 591 A

Component: J245 PS40.402 H03 0004

Serial number: 0000FST000UJCMB00000

Coding: 101F02



Subsystem 4 - Part No SW: 3AA 962 243 D HW: 3AA 962 243 D

Component: GEB.F.Heckoef H16 0811

Serial number: 93781294



No fault code found.



-------------------------------------------------------------------------------

Address 52: Door Elect, Pass. (J387) Labels:. 4H0-959-792.clb

Part No SW: 4G8 959 792 J HW: 4G8 959 792 G

Component: TSG BF H03 0511

Revision: -------- Serial number: --------------

Coding: 011F17015E00628002000002

Shop #: WSC 02391 785 00200

VCID: 46DE3A3BE8AEFC5A257-8012



No fault code found.



-------------------------------------------------------------------------------

Address 53: Parking Brake (----) Labels: 4H0-907-801.clb

Part No SW: 4H0 907 801 L HW: 4H0 907 801 A

Component: EPB-4 H05 0017

Revision: -------- Serial number: 00000001772227 Dataset Number: 4G0909522F 0008

ASAM Dataset: EV_ParkiBrake 001029

ROD: EV_ParkiBrake_VW51.rod

VCID: 313479E771A04BE2E05-8064



No fault code found.



-------------------------------------------------------------------------------

Address 55: Headlight Range (J745) Labels:| 4H4-907-357-V2.clb

Part No SW: 4H4 907 357 E HW: 7P6 907 357 B

Component: MxB-ECU 001 0100

Revision: -------- Serial number: -------------- Dataset Number: 4G0909865D 0017

Coding: 04FA021122200400

Shop #: WSC 02391 785 00200

ASAM Dataset: EV_HeadlRegulAUDIMXBAU64X 005009

ROD: EV_HeadlRegulAUDIMXBAU64X_005_AU57.rod

VCID: 343A70F38EB27ECA8B3-8060



Left LED Headlamp Power Output Stage 1:

Subsystem 1 - Part No SW: 7PP 941 472 J HW: 7PP 941 472 J Labels: 3D0-941-329.CLB

Component: LED LeiMo li. H07 7560

Coding: E01E00



Right LED Headlamp Power Output Stage 1:

Subsystem 2 - Part No SW: 7PP 941 472 J HW: 7PP 941 472 J Labels: 3D0-941-329.CLB

Component: LED LeiMo re. H07 7560

Coding: E01E00



No fault code found.



-------------------------------------------------------------------------------

Address 5F: Information Electr. (J794) Labels:| 4G1-035-MIB-HGH2.clb

Part No SW: 4G1 035 025 L HW: 4G1 035 025

Component: MU-H-LNS-US 043 0387

Serial number: A278C0GB027009 Dataset Number: 4G1909545D 0029

Coding: 017501020000000013220002041A00102F0006E5F17001047E

Shop #: WSC 02391 785 00200

ASAM Dataset: EV_MUHig6C3Gen2HBAS 001115

ROD: EV_MUHig6C3Gen2HBAS_AU57.rod

VCID: 270097BF4F6405523E1-8072



Data carrier:

Subsystem 1 - Part No SW: V03 959 801 GG HW: -----------

Component: NAR 2017 --- 0057

Serial number: --------------------



Multimedia System 1:

Subsystem 2 - Part No SW: 4G1 919 605 B HW: 4G1 919 605 B

Component: DU8 C7 SV H63 0007

Serial number: AUZ8Z9FY804AY9



Multimedia system control head:

Subsystem 3 - Part No SW: 4G1 919 610 F HW: 4G1 919 610 F

Component: E380 BDT C7 H20 0250

Serial number: 90349PCB000AD



Compact disc data bank:

Subsystem 4 - Part No SW: V03 959 800 EG HW: -----------

Component: Gracenote2 --- 3006

Serial number: --------------------



1 Fault Found:

0020 - Tuner for Satellite Radio

B11CF 53 [00001001] - Deactivated

Confirmed - Tested Since Memory Clear



-------------------------------------------------------------------------------

Address 62: Door, Rear Left (J388) Labels:. 4H0-959-795.clb

Part No SW: 4G8 959 795 J HW: 4G8 959 795 G

Component: TSG HL H03 0511

Revision: -------- Serial number: --------------

Coding: 010F17004000628002000002

Shop #: WSC 02391 785 00200

VCID: 49C43107F9B01322C85-801C



No fault code found.



-------------------------------------------------------------------------------

Address 6C: Back-up Cam. (J772) Labels:| 4S0-980-556.clb

Part No SW: 4S0 980 556 HW: 4M0 980 556

Component: RVC Compact H08 0140

Dataset Number: 4G0909460D 0013

Coding: 0275000102002003000040

Shop #: WSC 02391 785 00200

ASAM Dataset: EV_CamSysRVRVCPANAAU57X 001001

ROD: EV_CamSysRVRVCPANAAU57X_001_AU57.rod

VCID: 78A284C3D25A5AAA67B-802C



No fault code found.



-------------------------------------------------------------------------------

Address 72: Door, Rear Right (J389) Labels:. 4H0-959-795.clb

Part No SW: 4G8 959 795 J HW: 4G8 959 795 G

Component: TSG HR H03 0511

Revision: -------- Serial number: --------------

Coding: 010F17004000628002000002

Shop #: WSC 02391 785 00200

VCID: 49C43107F9B01322C85-801C



No fault code found.



-------------------------------------------------------------------------------

Address 8F: Pretens. Frt Left (J854) Labels: 4H0-980-94x-RGS.clb

Part No SW: 4H0 980 945 B HW: 4H0 980 945 C

Component: RGS-VL H15 0080

Dataset Number: 4G0909614C 0001

Coding: 0006E008031F0300070308014244CA010000

Shop #: WSC 02391 785 00200

ASAM Dataset: EV_RGS_L 002004

ROD: EV_RGS_L.rod

VCID: 313479E771A04BE2E05-8064



No fault code found.



-------------------------------------------------------------------------------

Address 90: Pretens. Frt Right (J855) Labels: 4H0-980-94x-RGS.clb

Part No SW: 4H0 980 946 B HW: 4H0 980 946 C

Component: RGS-VR H15 0080

Dataset Number: 4G0909615C 0001

Coding: 0006E008031F0300070308014244CA010000

Shop #: WSC 02391 785 00200

ASAM Dataset: EV_RGS_R 002004

ROD: EV_RGS_R.rod

VCID: 323676EB74A670FA99F-8066



No fault code found.



-------------------------------------------------------------------------------

Address 47: Sound System (J525) Labels:* None

Part No SW: 4G5 035 223 C HW: 4G5 035 223

Component: MIB2_amp_P H02 0420

Serial number: 00000000034240 Dataset Number: 4G1909510L 0011

Coding: 0175010A018AF02A5A0000010000

Shop #: WSC 02391 785 00200

ASAM Dataset: EV_AMPMst16C4Gen2BOSE 001001

ROD: EV_AMPMst16C4Gen2BOSE_AU57.rod

VCID: 221686AB2446E07A69F-8076



No fault code found.



End----(Elapsed Time: 02:11, VBatt start/end: 12.0V/12.0V. VIgn 11.9V)-----
 
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   #2  

golfi_vend

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   #5  

NearlyComatose

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   #6  

Dr Sheldon

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Turbo actuators are notorious for sticking when very hot, engine under load.

They will operate fine in the Workshop !!


An Oscilloscope is the way

If Vacuum then

1. Pressure transducer on the pipe
2. Solenoid Current
3. Solenoid Voltage (Command)
4. Map Sensor
5. Throttle Pedal
6. Position Sensor (if fitted)

If Electric

1. ----------------
2. Actuator Current
3. Actuator Voltage (Command)
4. Map Sensor
5. Throttle Pedal
6. Position Sensor
 
   #7  

NearlyComatose

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Turbo actuators are notorious for sticking when very hot, engine under load.

They will operate fine in the Workshop !!


An Oscilloscope is the way

If Vacuum then

1. Pressure transducer on the pipe
2. Solenoid Current
3. Solenoid Voltage (Command)
4. Map Sensor
5. Throttle Pedal
6. Position Sensor (if fitted)

If Electric

1. ----------------
2. Actuator Current
3. Actuator Voltage (Command)
4. Map Sensor
5. Throttle Pedal
6. Position Sensor
Thank you for the reply.

>> Turbo actuators are notorious for sticking when very hot, engine under load.

This is great info. Based on your statement I think I'll replace the actuator. (I would love to own an O-scope, but I don't.)

I was already thinking that heat might be part of the issue because I have noticed that I can drive the car aggressively with no errors for some time after a cold start, but when starting a warm/hot engine, the error occurs the fist time I press hard on the pedal.

Regards,
Mike
 
Last edited:
   #8  

Dr Sheldon

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This is great info. Based on your statement I think I'll replace the actuator.

My apologies I wrote that wrong !!
>> Turbo actuators are notorious for sticking when very hot, engine under load.

I should have written - The Turbo Vanes stick when hot to the point that the Actuator will not have the grunt to move it smoothly.


Replacing the Actuator is shooting the messenger in this case !!


Remove the turbo and service it or replace it !!
 
   #9  

NearlyComatose

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My apologies I wrote that wrong !!


I should have written - The Turbo Vanes stick when hot to the point that the Actuator will not have the grunt to move it smoothly.


Replacing the Actuator is shooting the messenger in this case !!


Remove the turbo and service it or replace it !!
Yikes, OK thanks for the response. Will do as suggested.

Regards,
Mike
 
   #12  

EuroX

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Perform correct adjustment of actuator and all will be well.
 
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