2012 Audi Q7 TDI Keeps throwing NOx sensor bank 1 code NEED HELP!

   #1  

Captain Casey

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Alrighty, So I got stuck with this Q7 in a divorce after the ex ran it into limp home mode. Bought the VCDS, scanned and saved it, but it had sat for a year. Cleared codes, and right away it had a NOx sensor bank 1 and an EGR stuck open code, amongst other code to due with ABS and stuff that needed to be driven to calibrate..... I pulled the EGR valve and cleaned it, but it was pretty sticky, so I replaced it. Cleared the codes and it drove great, but got another Bank 1 NOx sensor code. I cleared it with a little bluetooth module on the road, but the permanent code was still there, so the CEL came back on about 40 miles later. I replaced the NOx sensor for bank 1, and cleared the codes with VCDS again, and 40 miles later, got it again. Seems to be pretty consistant on coming back again and again since. Maybe cleared it 20 times in 700 miles since NOx sensor replaced. No drivability issues noticed, just the CEL light, but I keep clearing codes so it doesn't go into limp. Yes, I replaced the one by the turbo, the old one didn't look horribly caked. Anyone have any thoughts? I usually work on 1000hp plus marine diesels, so I'm not used to DEF system and I don't know the logic.... Thank you for your help!
 
   #2  

what2be

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No advice, other than id be looking at the ECM possibly. Im pretty sure mine has shit the bed but still trying to determine for sure or not. I know that I suddenly have 2 nox sensor errors (no communication) when I had zero when I parked it previously. Now it wont even start. So maybe start with the exact code for the nox sensor and go from there? id be looking at the ecu if you have exhausted other options. Just my .02 cents and thats about what my advice is worth, lol.
 
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Captain Casey

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Please see fresh code from today below, thank you again for your insights!



Code:
Tuesday,05,November,2024,17:49:41:06944
VCDS -- Windows Based VAG/VAS Emulator Running on Windows 11 x64
VCDS Version: 24.7.1.0 (x64)  HEX-V2 CB: 0.4643.5
Data version: 20240919 DS356.3
www.Ross-Tech.com


VIN: WA1LMAFE5CD001078   License Plate:
Mileage: 235070km-146065mi   Repair Order:


Chassis Type: FE-AU56 (4F0)
Scan: 01 02 03 05 08 09 15 16 17 19 28 36 42 46 47 4C 4F 52 55 56
          5F 62 69 6C 6D 6F 72 76

VIN: WA1LMAFE5CD001078   Mileage: 235070km-146065miles

01-Engine -- Status: Malfunction 0010
02-Auto Trans -- Status: OK 0000
03-ABS Brakes -- Status: OK 0000
04-Steering Angle -- Status: OK 0000
05-Acc/Start Auth. -- Status: OK 0000
08-Auto HVAC -- Status: OK 0000
09-Cent. Elect. -- Status: OK 0000
15-Airbags -- Status: OK 0000
16-Steering wheel -- Status: OK 0000
17-Instruments -- Status: OK 0000
19-CAN Gateway -- Status: OK 0000
28-HVAC, Rear -- Status: OK 0000
36-Seat Mem. Drvr -- Status: OK 0000
42-Door Elect, Driver -- Status: OK 0000
46-Central Conv. -- Status: OK 0000
47-Sound System -- Status: OK 0000
4C-Tire Pressure II -- Status: OK 0000
4F-Centr. Electr. II -- Status: OK 0000
52-Door Elect, Pass. -- Status: OK 0000
55-Headlight Range -- Status: OK 0000
56-Radio -- Status: OK 0000
5F-Information Electr. -- Status: OK 0000
62-Door, Rear Left -- Status: OK 0000
69-Trailer -- Status: OK 0000
6C-Back-up Cam. -- Status: OK 0000
6D-Trunk Elect. -- Status: OK 0000
6F-Centr. Conv. II -- Status: OK 0000
72-Door, Rear Right -- Status: OK 0000
76-Park Assist -- Status: Malfunction 0010
-------------------------------------------------------------------------------
Address 01: Engine (J623-CATA)       Labels:. 059-907-401-V2.clb
   Part No SW: 4L2 910 401     HW: 4L0 907 401 D
   Component: 3.0TDI FSA    H18 0009 
   Revision: 54H18---    Serial number:                CVN: 5B6F114C38D3FF82755A2113
   Coding: 2A2A4012253600050000
   Shop #: WSC 05456 003 1048576
   ASAM Dataset: EV_ECM30TDI0114L2910401 002008
   ROD: EV_ECM30TDI0114L2910401_002.rod
   VCID: 61987D9D81C81802305-8034
   VINID: 9D105C75159515350000100720CD503F7D

1 Fault Found:
26253 - NOx Sensor 1 Bank 1
          P2201 00 [10101111] - Implausible Signal
          MIL ON - Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Priority: 2
                    Fault Frequency: 1
                    Mileage: 235038 km
                    Date: 2024.11.04
                    Time: 13:02:20

                    Engine RPM: 2051.50 /min
                    Normed load value: 9.0 %
                    Vehicle speed: 45 km/h
                    Coolant temperature: 85 °C
                    Intake air temperature: 18 °C
                    Ambient air pressure: 990 mbar
                    Voltage terminal 30: 14.360 V
                    Unlearning counter according OBD: 40
                    Accelerator pedal travel: 2.67 %
                    Accelerator pedal: sensor voltage 1: 977.4 mV
                    Accelerator pedal: sensor voltage 2: 488.6 mV
                    Accelerator pedal: switch positions-Bits 0-7: 1
                    Starter control: Interlock- or P/N-signal-Bits 0-7: 0
                    Limitation: torque: 195.0 Nm
                    Control Module temperature: 26.9 °C

Readiness: 1 1 0 1 1

-------------------------------------------------------------------------------
Address 02: Auto Trans (J217)       Labels:| 0C8-927-7XX-V1.clb
   Part No SW: 0C8 927 750 S    HW: 0C8 927 750 S
   Component: AL1000 AISIN  001 3408 
   Serial number:                CVN: 44BD1086
   Coding: 001378
   Shop #: WSC 19819 006 1048576
   ASAM Dataset: EV_TCMAL991031 002112
   ROD: EV_TCMAL991031_002_AU56.rod
   VCID: 3C26ECE946EA15EA433-8068

No fault code found.

-------------------------------------------------------------------------------
Address 03: ABS Brakes        Labels:. 4L0-910-517-V2.clb
   Part No SW: 4L0 910 517 M    HW: 4L0 614 517 L
   Component: ESP ALLRAD MK25E1   0020 
   Revision: 00H02001   
   Coding: 0099473
   Shop #: WSC 31414 790 00001
   VCID: 3436C4C9623ADDAA8B3-8060

No fault code found.

-------------------------------------------------------------------------------
Address 05: Acc/Start Auth.        Labels:. 4F0-910-852.clb
   Part No SW: 4F0 910 852 B    HW: 4F0 905 852 F
   Component: FBSAUDIC6 ELV   H05 0130 
   Revision: 00H05000    Serial number: 10603401853389
   Coding: 0000131
   Shop #: WSC 31414 790 00001
   VCID: 2510298DD9E0B4220CD-8070

   Subsystem 1 - Part No: 4F0 910 132 J
   Component: FBSAUDIC6 EZS   H03 0020

   Subsystem 2 - Part No: 4F0 910 220 A
   Component: FBSAUDIC6 IDG   H01 0054

No fault code found.

-------------------------------------------------------------------------------
Address 08: Auto HVAC (J255)       Labels: 4L0-910-043.clb
   Part No SW: 4L0 910 043 D    HW: 4L0 820 043 AH
   Component: KLIMA 4 ZONEN H15 0070 
   Revision: 00---026    Serial number: 00000030199700
   Coding: 0002A036
   Shop #: WSC 31414 790 00001
   VCID: 2510298DD5E0B4220CD-8070

No fault code found.

-------------------------------------------------------------------------------
Address 09: Cent. Elect.        Labels: 4F0-910-279.lbl
   Part No SW: 4F0 910 279 AH    HW: 4F0 907 279 D
   Component: ILM Fahrer      H31 0400 
   Revision: 00000000    Serial number: 4F0907279     
   Coding: 0039123
   Shop #: WSC 31414 790 00001
   VCID: 6FBC0BA54B9CBE72B61-803A

   Subsystem 1 - Part No: 4L1 910 113   Labels: 1KX-955-119.CLB
   Component: Wischer AU716   H18 0110 
   Coding: 00022806
   Shop #: WSC 31414 

   Subsystem 2 - Part No: 8K0 910 557   Labels: 8K0-955-559.CLB
   Component: REGENLICHTSENSORH04 0003 
   Coding: 00150059
   Shop #: WSC 31414 

No fault code found.

-------------------------------------------------------------------------------
Address 15: Airbags        Labels: 4L0-910-655.clb
   Part No SW: 4L0 910 655 A    HW: 4L0 959 655 B
   Component: 73 AIRBAG AUDI8RH43 0230 
   Revision: 07H43000    Serial number: 0038QD09TLT9 
   Coding: 0014131
   Shop #: WSC 31414 790 00001
   VCID: 2B04DFB5BF048252DA9-807E

   Subsystem 1 - Part No: 4L0 910 339 A
   Component: BF-Gewichtsens. H03 0030

   Subsystem 2 - Serial number: 6332QSME260451687

   Subsystem 3 - Serial number: 6342QSME681E3E58Z

   Subsystem 4 - Serial number: 6352QSME430C284AK

   Subsystem 5 - Serial number: 6362QSME621E0370B

   Subsystem 6 - Serial number: 63734SME1C040E50.

   Subsystem 7 - Serial number: 63834SME451E05682

No fault code found.

-------------------------------------------------------------------------------
Address 16: Steering wheel        Labels: 4F0-910-549.lbl
   Part No SW: 4F0 910 549 B    HW: 4F0 953 549 E
   Component: J0527               0830 
   Revision: 00H07000    Serial number: 90025111380160
   Coding: 0002042
   Shop #: WSC 31414 790 00001
   VCID: 280E20B9AEF2A94A37B-807C

   Subsystem 1 - Part No: XXXXXXXXXXX
   Component: E0221           H02 0030

No fault code found.

-------------------------------------------------------------------------------
Address 17: Instruments (J285)       Labels:. 4L0-920-KOM-V3.clb
   Part No SW: 4L0 920 984 R    HW: 4L0 920 984 R
   Component: KOMBIINSTR.   H22 0410 
   Revision: 00000000    Serial number: JXB209V6C     
   Coding: 8BD664040100CF05020205
   Shop #: WSC 31414 790 00001
   VCID: 42DA9211248E631A09F-8016

No fault code found.

-------------------------------------------------------------------------------
Address 19: CAN Gateway (J533)       Labels:. 4F0-907-468.clb
   Part No SW: 4F0 907 468 P    HW: 4F0 907 468 F
   Component: GW-BEM 4CAN-M H06 0047 
   Revision: LB200032    Serial number: 3200L116030025
   Coding: 00C303
   Shop #: WSC 22155 444 108754
   VCID: 3C26ECE9466A15EA433-8068

   Subsystem 1 - Part No SW: 8K0 915 181 D    HW: 8K0 915 181 D
   Component: J367-BDM  H07 0125
   Serial number: 00000000002790761280

No fault code found.

-------------------------------------------------------------------------------
Address 28: HVAC, Rear        Labels: None
   Part No SW: 4L0 910 158     HW: 4L0 919 158 AA
   Component: KLIMABETAETIGUNGH06 0060 
   Revision: 00---010    Serial number: 00000000283659
   Coding: 0000006
   Shop #: WSC 31414 790 00001
   VCID: 688E60B96E72694AF7B-803C

No fault code found.

-------------------------------------------------------------------------------
Address 36: Seat Mem. Drvr (J136)       Labels: None
   Part No SW: 4F0 959 760 D    HW: 4F0 959 760 D
   Component: MEM-FS        H08 0064 
   Revision: AA000000    Serial number: 00000006252010
   Coding: 00581300000011110000
   Shop #: WSC 31414 790 00001
   VCID: 323AC2D1942ED39A99F-8066

No fault code found.

-------------------------------------------------------------------------------
Address 42: Door Elect, Driver (J386)       Labels:. 4F0-959-793.clb
   Part No SW: 4F0 959 793 T    HW: 8K0 959 793 M
   Component: TSG FA        H12 0362 
   Revision:             Serial number: 0000006348823
   Coding: 011F07205E40440004
   Shop #: WSC 31414 790 00001
   VCID: 48CE803902B2494AD7B-801C

No fault code found.

-------------------------------------------------------------------------------
Address 46: Central Conv.        Labels:. 4L0-910-289.lbl
   Part No SW: 4L0 910 289 H    HW: 4L0 907 289 H
   Component: Komfortgeraet   H10 0110 
   Revision: 0110 ---    Serial number: 01520447490000
   Coding: 3569693
   Shop #: WSC 31414 790 00001
   VCID: 3530F9CD6940C4A2BCD-8060

   Subsystem 1 - Part No: 1K0 951 605 C
   Component: LIN BACKUP HORN H05 1501

No fault code found.

-------------------------------------------------------------------------------
Address 47: Sound System (J525)       Labels: None
   Part No SW: 4L0 035 223 H    HW: 4L0 035 223 G
   Component: BOSE G3 Q7    H03 0130 
   Revision: CH003000    Serial number: 00000000002561
   Coding: 030000
   Shop #: WSC 31414 790 00001
   VCID: 270C2385AFECA6323E1-8072

No fault code found.

-------------------------------------------------------------------------------
Address 4C: Tire Pressure II        Labels: 4F0-910-274.clb
   Part No SW: 4F0 910 274 B    HW: 4F0 907 274
   Component: J793  RKA+      H04 0110 
   Revision: 00000519    Serial number: 00005191123715
   Coding: 0758477
   Shop #: WSC 31414 790 00001
   VCID: 23143795D7D44A12629-8076

No fault code found.

-------------------------------------------------------------------------------
Address 4F: Centr. Electr. II        Labels: 4F0-910-280.lbl
   Part No SW: 4F0 910 280     HW: 4F0 907 280 D
   Component: ILM Beifahrer   H14 0100 
   Revision:             Serial number: 00000000091693
   Coding: 0012001
   Shop #: WSC 31414 790 00001
   VCID: 5EE24661BC3627FA0D7-800A

No fault code found.

-------------------------------------------------------------------------------
Address 52: Door Elect, Pass. (J387)       Labels:. 4F0-959-792.clb
   Part No SW: 4F0 959 792 T    HW: 8K0 959 792 M
   Component: TSG BF        H12 0362 
   Revision:             Serial number: 0000006353014
   Coding: 011F07205E40440004
   Shop #: WSC 31414 790 00001
   VCID: 47CC83050FAC4632DE1-8012

No fault code found.

-------------------------------------------------------------------------------
Address 55: Headlight Range        Labels: 8P0-907-357.lbl
   Part No: 8P0 907 357 H
   Component: Dynamische LWR  H02 0010 
   Revision: 00000001    Serial number:               
   Coding: 0000007
   Shop #: WSC 31414 790 00001
   VCID: 3FDC9BE55B7C0EF2661-806A

No fault code found.

-------------------------------------------------------------------------------
Address 56: Radio (R)       Labels:. 4F0-035-0xx-56.clb
   Part No SW: 4G0 035 082 B    HW: 4G0 035 082
   Component: Radio U SIRIU H51 0076 
   Revision: AB001007    Serial number: 156FW0B7515522
   Coding: 020007010000000000
   Shop #: WSC 31414 790 00001
   VCID: 1F1C3B65F7BC6EF2461-804A

No fault code found.

-------------------------------------------------------------------------------
Address 5F: Information Electr. (J794)       Labels:. 4E0-035-6xx-5F.clb
   Part No SW: 4L2 035 746     HW: 4L2 035 746
   Component: H-BNT-NA      H42 0385 
   Revision: --------    Serial number: 097FU0B7500900
   Coding: 180200060004E3EF41002345EF632003140000000100000000
   Shop #: WSC 22155 444 108754
   VCID: 6B841FB5738442529A9-803E

   Subsystem 1 - Part No: 8R0 060 884 AD
   Component: NAR 2011  0505

   Subsystem 2 - Part No SW: 8F0 919 604     HW: 8F0 919 604
   Component: DU7 High  H43 0084
   Serial number: 9466FU0B0605317     

   Subsystem 3 - Part No SW: 4L0 919 614 B    HW: 4L0 919 614 B
   Component: E0380 Bedient  H01 0060
   Serial number: 00000001857453     

   Subsystem 4 - Part No: 8R0 060 961 B
   Component: CD-Database  3371

No fault code found.

-------------------------------------------------------------------------------
Address 62: Door, Rear Left (J388)       Labels:. 4F0-959-795.clb
   Part No SW: 4F0 959 795 P    HW: 4F0 959 795 P
   Component: TSG HL        H11 0362 
   Revision:             Serial number: 0000006364092
   Coding: 010E07204040230004
   Shop #: WSC 31414 790 00001
   VCID: 46D28E0108A65F3A257-8012

No fault code found.

-------------------------------------------------------------------------------
Address 69: Trailer (J345)       Labels:. 4E0-907-383.clb
   Part No SW: 4E0 907 383 J    HW: 4E0 907 383 J
   Component: Anhaenger     H09 0100 
   Revision: 2A001001    Serial number: 00000151547096
   Coding: 0200000000000000
   Shop #: WSC 31414 790 00001
   VCID: 3138CDDD9128E882E05-8064

No fault code found.

-------------------------------------------------------------------------------
Address 6C: Back-up Cam.        Labels: 4L0-910-441.clb
   Part No SW: 4L0 910 441 B    HW: 4L0 907 441 B
   Component: J772__Rearview      0030 
   Revision: --H05---    Serial number: 525PA8-J18467Y
   Coding: 1030301
   Shop #: WSC 22155 444 108754
   VCID: 2510298DD9E0B4220CD-8070

No fault code found.

-------------------------------------------------------------------------------
Address 6D: Trunk Elect.        Labels: 4L0-910-945.clb
   Part No SW: 4L0 910 945     HW: 4L0 827 851 E
   Component: ValeoHeckdeckel H56 0500 
   Revision: --H56001    Serial number: E5030000B     
   Shop #: WSC 98765 666 38354
   VCID: 6C861CA97A8A456A933-8038

   Subsystem 1 - Part No: 4L0 910 946
   Component: ValeoHeckdeckel H56 0500

   Subsystem 2 - Serial number: E5030100B     

   Subsystem 3 - Serial number: RD21.06.11--H56001001B0169ÿ

   Subsystem 4 - Serial number: 1B0169ÿ

No fault code found.

-------------------------------------------------------------------------------
Address 6F: Centr. Conv. II        Labels:. 4L0-910-290.lbl
   Part No SW: 4L0 910 290 A    HW: 4L0 907 290 A
   Component: ILM HINTEN 2    H07 0080 
   Revision: AAH07080    Serial number: 117201445-----
   Coding: 0003595
   Shop #: WSC 31414 790 00001
   VCID: 26122E81A4E6BF3A057-8072

   Subsystem 1 - Part No: 4L0 910 591 A
   Component: J_245_EE16_SKB10H11 0220

   Subsystem 2 - Part No: 4L0 910 591 A
   Component: J_394_EE16_SKB10H11 0220

   Subsystem 3 - Part No: 4L0 910 591 A
   Component: J_392_EE16_SKB10H11 0220

No fault code found.

-------------------------------------------------------------------------------
Address 72: Door, Rear Right (J389)       Labels:. 4F0-959-795.clb
   Part No SW: 4F0 959 795 P    HW: 4F0 959 795 P
   Component: TSG HR        H11 0362 
   Revision:             Serial number: 0000006364403
   Coding: 010E07204040230004
   Shop #: WSC 31414 790 00001
   VCID: 46D28E0108A65F3A257-8012

No fault code found.

-------------------------------------------------------------------------------
Address 76: Park Assist        Labels: 4Fx-910-283.lbl
   Part No SW: 4L0 910 283 C    HW: 4L0 919 283 C
   Component: Parkhilfe 8-Kan H03 0500 
   Revision: 00H03000    Serial number: 37331116603576
   Coding: 0231246
   Shop #: WSC 22155 444 108754
   VCID: 2A0ADAB1B0FE9B5A21F-807E

1 Fault Found:
01543 - Parking Aid Warning Chime (H15)
            009 - Open or Short to Ground
             Freeze Frame:
                    Fault Status: 01101001
                    Fault Priority: 3
                    Fault Frequency: 1
                    Reset counter: 253
                    Mileage: 234985 km
                    Time Indication: 0
                    Date: 2024.11.04
                    Time: 09:23:25


End----------(Elapsed Time: 02:08, VBatt start/end: 14.5V/14.6V)-----------
 
   #5  

SaVAGeSoot

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Log its output to see if it's playing nice or not.
Did you check wiring\connections?
 
   #6  

SaVAGeSoot

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Like this... see how quickly you can spot that my sensor 2 is dead?
 
   #7  

Captain Casey

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Log its output to see if it's playing nice or not.
Did you check wiring\connections?
I did check connections and wiring, looks intact. However, the connection plastic head sure are cheesy…
 
   #9  

SaVAGeSoot

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I did check connections and wiring, looks intact. However, the connection plastic head sure are cheesy…
Instruments are typically used for checking power/ground/comms..... not just naked eyeballs...
 
   #10  

Captain Casey

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I only got to check for bite marks. When I get more time I’ll ohm em out.
 
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