Steering Angle Sensor Problem

   #1  

unexpectedreboot88

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Hello!

This is a cross-post from VWVortex as I'm still a bit lost in terms of sorting this problem. :(

I recently replaced the ignition lock in my 2006 Jetta after I had it fail on me in my driveway (thankfully). Since then, I have been trying to resolve the infamous steering angle defective code to no avail. I have tried on numerous occasions to get the car to go through the calibration process for it outlined on Ross Tech's wiki for code 00778, in addition to watching numerous videos and reading tons of threads on this, but I have not had any luck. I used VCDS to query the ABS sensors and all four of them appear to be reading the same speed, but I won't rule it out if it warrants another visit. Any time I am anywhere near G85 calibration within VCDS, I usually see something indicating that it is not possible. I've verified that the steering wheel lines up with the notch on the steering column, and I thought I was careful enough with the clock spring when I removed it to replace the lock, but perhaps something is wrong there.

I also had a code for the steering column control module when I initially put everything back together. I double-checked that the connectors are fully seated and cleared the code. It has not reappeared. For reference, here was the code that I received.
00466 - Control Module for Steering Column Electronics (J527)
004 - No Signal/Communication - Intermittent
Freeze Frame:
Fault Status: 00100100
Fault Priority: 2
Fault Frequency: 1
Reset counter: 38
Mileage: 410839 km
Time Indication: 0
Date: 2000.00.00
Time: 21:55:42

Here is the most recent scan I have:


Code:
Monday,28,October,2024,18:58:52:43342
VCDS -- Windows Based VAG/VAS Emulator Running on Windows 10 x64
VCDS Version: 24.7.0.0 (x64)
Data version: 20240715 DS356.3
www.Ross-Tech.com


VIN: 3VWDT71K56MXXXXXX   License Plate:
Mileage: 410860km-255296mi   Repair Order:



--------------------------------------------------------------------------------
--------------------------------------------------------------------------------


Chassis Type: 1K (1K0)
Scan: 01 02 03 08 09 0F 15 16 17 19 25 36 37 42 44 46 47 52 56 62
          65 72 7D

VIN: 3VWDT71K56MXXXXXX   Mileage: 410860km-255296miles

00-Steering Angle Sensor -- Status: OK 0000
01-Engine -- Status: OK 0000
02-Auto Trans -- Status: OK 0000
03-ABS Brakes -- Status: Malfunction 0010
08-Auto HVAC -- Status: OK 0000
09-Cent. Elect. -- Status: OK 0000
0F-Digital Radio -- Status: Malfunction 0010
15-Airbags -- Status: OK 00000
16-Steering wheel -- Status: OK 0000
17-Instruments -- Status: OK 0000
19-CAN Gateway -- Status: Malfunction 0010
25-Immobilizer -- Status: OK 0000
36-Seat Mem. Drvr -- Status: Malfunction 0010
37-Navigation -- Status: Cannot be reached 1100
42-Door Elect, Driver -- Status: OK 0000
44-Steering Assist -- Status: Malfunction 0010
46-Central Conv. -- Status: OK 0000
47-Sound System -- Status: OK 0000
52-Door Elect, Pass. -- Status: OK 0000
56-Radio -- Status: Malfunction 0010
62-Door, Rear Left -- Status: OK 0000
65-Tire Pressure -- Status: OK 0000
72-Door, Rear Right -- Status: OK 0000
7D-Aux. Heat -- Status: Malfunction 0010
 
-------------------------------------------------------------------------------
Address 01: Engine        Labels: 038-906-016-BEW.lbl
   Part No SW: 03G 906 016 AC    HW: 028 101 223 9
   Component: R4 1,9L EDC G000DG  7551
   Revision: --H02---    Serial number: VWZ7Z0F4485147
   Coding: 0050078
   Shop #: WSC 00066 000 00000
   VCID: 64CD91B8A7F2F1B647-8030
   VINID: 0E69D490705B1467400C118014C1B120E3

No fault code found.
Readiness: 0 0 0 0 1

-------------------------------------------------------------------------------
Address 02: Auto Trans        Labels: 02E-927-770.clb
   Part No SW: 02E 300 043     HW: 02E 927 770 AE
   Component: GSG DSG         070 1126
   Revision: 04507000    Serial number: 00000605180069
   Coding: 0000020
   Shop #: WSC 00066 000 00000
   VCID: 51A3486CC840741E1C-8004

No fault code found.

-------------------------------------------------------------------------------
Address 03: ABS Brakes        Labels: 1K0-907-379-MK60-F.clb
   Part No SW: 1K0 907 379 AC    HW: 1K0 907 379 AC
   Component: ESP FRONT MK60      0101
   Revision: 00H11001   
   Coding: 0021122
   Shop #: WSC 00066 000 00000
   VCID: 73EFE2E4121C660ECE-8026

2 Faults Found:
00778 - Steering Angle Sensor (G85)
            014 - Defective
00778 - Steering Angle Sensor (G85)
            005 - No or Incorrect Basic Setting / Adaptation

-------------------------------------------------------------------------------
Address 08: Auto HVAC        Labels: 1K0-907-044.lbl
   Part No SW: 1K0 907 044 BN    HW: 1K0 907 044 BN
   Component: ClimatronicPQ35 110 1010
   Revision: 00110021    Serial number: 00000000000000
   Shop #: WSC 00000 000 00000
   VCID: 74EDE1F817126136D7-8020

No fault code found.

-------------------------------------------------------------------------------
Address 09: Cent. Elect.        Labels:. 3C0-937-049-23-H.lbl
   Part No SW: 3C0 937 049 Q    HW: 3C0 937 049 Q
   Component: Bordnetz-SG     H46 1501
   Revision: 00H46000    Serial number: 00000000427586
   Coding: 14018E234004150007140000001400000028770B5C0000
   Shop #: WSC 00066 000 00000
   VCID: 377716F446E4CA2E32-8062

   Subsystem 1 - Part No: 1K1 955 119 E  Labels: 1KX-955-119.CLB
   Component: Wischer 180806 020  0501
   Coding: 00038805
   Shop #: WSC 00066

No fault code found.

-------------------------------------------------------------------------------
Address 0F: Digital Radio        Labels: 8E0-035-593-SIR.lbl
   Part No SW: 8E0 035 593 D    HW: 8E0 035 593 D
   Component: SDAR SIRIUS     H03 0060
   Revision: 00000000    Serial number: AUZ4Z7F2035511
   Shop #: WSC 00000 000 00000
   VCID: 2A513F80855667C6BD-807E

1 Fault Found:
02635 - Tuner Not Enabled/Activated
            000 - -
             Freeze Frame:
                    Fault Status: 01100000
                    Fault Priority: 7
                    Fault Frequency: 1
                    Reset counter: 2
                    Mileage: 410868 km
                    Time Indication: 0
                    Date: 2000.00.00
                    Time: 05:04:17


-------------------------------------------------------------------------------
Address 15: Airbags        Labels: 1K0-909-605.lbl
   Part No SW: 1K0 909 605 AB    HW: 1K0 909 605 AB
   Component: 6A AIRBAG VW8R  034 8000
   Revision: 05034000    Serial number: 003B6D0558HP
   Coding: 0013889
   Shop #: WSC 00066 000 00000
   VCID: 6CDDF9984F22B9F60F-8038

   Subsystem 1 - Part No: 1K0 959 339 E
   Component: BF-Gewichtsens. 006 0005

   Subsystem 2 - Serial number: 6332MSME11444701-

   Subsystem 3 - Serial number: 6342MSME0F3308708

   Subsystem 4 - Serial number: 6351HSME0A4248566

   Subsystem 5 - Serial number: 6361HSME0A4017381

   Subsystem 6 - Serial number: 63727SME0A065150U

   Subsystem 7 - Serial number: 63827SME0A064E3B9

No fault code found.

-------------------------------------------------------------------------------
Address 16: Steering wheel        Labels: 1K0-953-549-MY8.lbl
   Part No SW: 1K0 953 549 AS    HW: 1K0 953 549 AS
   Component: J0527           035 0070
   Coding: 0012121
   Shop #: WSC 00066 000 00000
   VCID: 030FB22442BC568EDE-8056

  Subsystem 1 - Part No: XXXXXXXXXXX
  Component: E0221           002 0010

No fault code found.
-------------------------------------------------------------------------------
Address 17: Instruments        Labels: 1K0-920-xxx-17.lbl
   Part No SW: 1K0 920 973 D    HW: 1K0 920 973 D
   Component: KOMBIINSTRUMENT 3HL 1610
   Revision: V0003000    Serial number: VWZ7Z0F4485147
   Coding: 0023203
   Shop #: WSC 00066 000 00000
   VCID: 2E593390B9BE0BE661-807A

No fault code found.

-------------------------------------------------------------------------------
Address 19: CAN Gateway        Labels:. 1K0-907-530-V2.clb
   Part No SW: 1K0 907 530 H    HW: 1K0 907 951
   Component: J533__Gateway   H12 0150
   Revision:   H12       Serial number: 31001066231247
   Coding: 3FFF0B6A07001002
   Shop #: WSC 00066 000 00000
   VCID: 2C5D39988FA279F64F-8078

1 Fault Found:
01300 - Control Module for Navigation with CD-Rom (J401)
            004 - No Signal/Communication
             Freeze Frame:
                    Fault Status: 01100100
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 2
                    Mileage: 410868 km
                    Time Indication: 0
                    Date: 2000.00.00
                    Time: 05:04:21


-------------------------------------------------------------------------------
Address 25: Immobilizer        Labels: 1K0-920-xxx-25.clb
   Part No SW: 1K0 920 973 D    HW: 1K0 920 973 D
   Component: IMMO            3HL 1610
   Revision: V0003000    Serial number: VWZ7Z0F4485147
   Shop #: WSC 00000 000 00000
   VCID: 2E593390B9BE0BE661-807A

No fault code found.

-------------------------------------------------------------------------------
Address 36: Seat Mem. Drvr        Labels: 3C0-959-760.lbl
   Part No SW: 3C0 959 760 B    HW: 3C0 959 760 B
   Component: Sitzverstellung     0701
   Revision: 00003000    Serial number: 00000000000000
   Shop #: WSC 00000 000 00000
   VCID: 2C5D39988FA279F64F-8078

1 Fault Found:
02328 - Position Sensor for Rear Seat Height Adjustment (G439)
            011 - Open Circuit

-------------------------------------------------------------------------------
Address 37: Navigation
Cannot be reached

-------------------------------------------------------------------------------
Address 42: Door Elect, Driver        Labels:. 1K0-959-701-MAX3.clb
   Part No SW: 1K0 959 701 Q    HW: 1K0 959 793 M
   Component: J386  TUER-SG FT    1125
   Revision: 11006001    Serial number: 00000010068722
   Coding: 0001463
   Shop #: WSC 00066 000 00000
   VCID: 3C7D09D87FC2E976DF-8068

No fault code found.

-------------------------------------------------------------------------------
Address 44: Steering Assist        Labels: 1Kx-909-144-G2V3.clb
   Part No: 1K1 909 144 L
   Component: EPS_ZFLS Kl.070 H07 1806
   Shop #: WSC 02069 000 90108
   VCID: 346D21F85792213617-8060

2 Faults Found:
02546 - Steering Limit Stop
            005 - No or Incorrect Basic Setting / Adaptation
             Freeze Frame:
                    Mileage: 410860 km
                    Temperature: 20.0∞C
                    Voltage: 13.90 V
                    Voltage: 13.70 V

00778 - Steering Angle Sensor (G85)
            014 - Defective
             Freeze Frame:


-------------------------------------------------------------------------------
Address 46: Central Conv.        Labels:. 1K0-959-433-MAX.clb
   Part No SW: 1K0 959 433 CD    HW: 1K0 959 433 CD
   Component:    KSG PQ35 RDK 051 0215
   Revision: 00051000    Serial number: 00000000000000
   Coding: 13900F880186281B0904058FB0888F0488DC00
   Shop #: WSC 00066 000 00000
   VCID: 74EDE1F817126136D7-8020

   Subsystem 1 - Component:   Sounder n.mounted     

   Subsystem 2 - Component:       NGS n.mounted     

   Subsystem 3 - Component:      IRUE n.mounted     

No fault code found.

-------------------------------------------------------------------------------
Address 47: Sound System        Labels: 3C0-035-456.clb
   Part No: 1K6 035 456 A
   Component: 08K Audioverst.     0005
   Revision: 00003000    Serial number: 00000000006499
   Shop #: WSC 00000 000 00000
   VCID: 2A513F80855667C6BD-807E

No fault code found.

-------------------------------------------------------------------------------
Address 52: Door Elect, Pass.        Labels:. 1K0-959-702-MAX3.clb
   Part No SW: 1K0 959 702 Q    HW: 1K0 959 792 M
   Component: J387  TUER-SG BT    1125
   Revision: 11006001    Serial number: 00000582468717
   Coding: 0001462
   Shop #: WSC 00066 000 00000
   VCID: 3D7B04DC64D8E07EE8-8068

No fault code found.

-------------------------------------------------------------------------------
Address 56: Radio
Cannot be reached

-------------------------------------------------------------------------------
Address 62: Door, Rear Left        Labels:. 1K0-959-703-GEN3.clb
   Part No SW: 1K0 959 703 Q    HW: 1K0 959 795 J
   Component: J388   TUER-SG HL   1115
   Revision: 12005001    Serial number: 00000000364184
   Coding: 0001168
   Shop #: WSC 00066 000 00000
   VCID: 3E7903D069DEFB66F1-806A

No fault code found.

-------------------------------------------------------------------------------
Address 65: Tire Pressure        Labels: 3C0-959-433-65.lbl
   Part No SW: 1K0 959 433 CD    HW: 1K0 959 433 CD
   Component:    RDK              0420
   Revision: 00051000    Serial number: 00000000000000
   Coding: 0100101
   Shop #: WSC 00066 000 00000
   VCID: 74EDE1F817126136D7-8020

No fault code found.

-------------------------------------------------------------------------------
Address 72: Door, Rear Right        Labels:. 1K0-959-704-GEN3.clb
   Part No SW: 1K0 959 704 Q    HW: 1K0 959 794 J
   Component: J389   TUER-SG HR   1115
   Revision: 12004001    Serial number: 00000000300079
   Coding: 0001168
   Shop #: WSC 00066 000 00000
   VCID: 3F877ED46ED4F26EFA-806A

No fault code found.

-------------------------------------------------------------------------------
Address 7D: Aux. Heat        Labels: 1K0-963-235.lbl
   Part No SW: 1K0 963 235 E    HW: 1K0 963 235 E
   Component: PTC-Element         0404
   Revision: 00800000    Serial number:               
   Shop #: WSC 00000 000 00000
   VCID: 2D5B349CB4B870FE58-8078

1 Fault Found:
00361 - Heater Element for Auxiliary Heater (Z35)
            014 - Defective

End-------------------------(Elapsed Time: 02:30)--------------------------


I'm not sure where to go from here, but I'm happy to give any advice here a go. Thank you!
 
   #2  

Jef

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00778 - Steering Angle Sensor (G85)
014 - Defective

In most cases, that would in fact be a defective G85 and needs to be replaced. Part number 1K0 959 654. This is assuming there is nothing wrong the the Steering Wheel electronics (J527). As I recall, the female pins on the J527 were cold soldered... they did not take kindly to stress and could pop off the PCB if they were wiggled/flexed much at all.... people trying to take things apart by flexing the J527 to clear the clock spring for example.
 
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   #3  

unexpectedreboot88

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Hi Jef,

Thanks so much for your response. I forgot to add that I did replace G85 with a new one from RMEuropean. You gave me an idea, though. I removed the back cover from J527 and heated up the female pins with a soldering iron for the G85. Unfortunately, that did not resolve it for me. :(
 
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   #4  

unexpectedreboot88

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Hello!

I just wanted to post an update on this. I picked up a steering column from a 2006 Jetta GLI, which included the steering control module. I swapped the control module over to my car and was able to complete the calibration process. :thumbs:
 
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