B6 Passat 1.9tdi DSG Swap

   #1  

luikaus

New Member
Joined
Oct 25, 2024
Messages
6
Reaction score
0
Location
Finland
Got a stupid idea to swap a dq250 from a pd170 to a 2007 passat wagon with a pd105 after the clutch started to slip and had a spare dsg.
Everything mechanical is done and most of the wiring.
Only missing 2 wires that i have a problem with. They are with the sifters PIN 2 (grey) and PIN 5 (blue-ish with maybe purple) if i remember correctly.
Also after swapping the gb and tinkering with vcds i got a fault code 00194 Ignition Key Removal Lock which has never been a problem with this car before. (Also i can remove the key with any gear selected) I work at a shop and we have access to somekind of wiring diagrams but none of the diagrams wire colors matched to the PIN 5 of the shifter which maybe should lead to the steering column control unit. Also cannot find the correct PIN from the wiring diagram for the steering column control unit.
One problem too is that i can’t recode the ecu to say that i have the dsg on that pos. Tried security access 12233.
Going to post an auto scan tomorrow:)
Should i scrap it already? 603xxx km on the ODO.

Best regards. Luka
 
   #3  

luikaus

New Member
Joined
Oct 25, 2024
Messages
6
Reaction score
0
Location
Finland
Code:
Saturday,26,October,2024,11:41:10:46759
VCDS -- Windows Based VAG/VAS Emulator Running on Windows 10 x64
VCDS Version: 24.5.0.0 (x64)
Data version: 20240429 DS355.0
www.Ross-Tech.com


VIN: WVWZZZ3CZ8E016035   License Plate:


Chassis Type: 3C (3C0)
Scan: 01 02 03 08 09 15 16 17 18 19 25 42 44 46 52 53 55 56 69

VIN: WVWZZZ3CZ8E016035   Mileage: 603200km-374811miles

01-Engine -- Status: OK 0000
02-Auto Trans -- Status: Malfunction 0010
03-ABS Brakes -- Status: Malfunction 0010
04-Steering Angle -- Status: OK 0000
08-Auto HVAC -- Status: Malfunction 0010
09-Cent. Elect. -- Status: Malfunction 0010
15-Airbags -- Status: Malfunction 0010
16-Steering wheel -- Status: Malfunction 0010
17-Instruments -- Status: Malfunction 0010
18-Aux. Heat -- Status: Malfunction 0010
19-CAN Gateway -- Status: OK 0000
25-Immobilizer -- Status: Malfunction 0010
42-Door Elect, Driver -- Status: Malfunction 0010
44-Steering Assist -- Status: Malfunction 0010
46-Central Conv. -- Status: OK 0000
52-Door Elect, Pass. -- Status: Malfunction 0010
53-Parking Brake -- Status: Malfunction 0010
55-Headlight Range -- Status: Malfunction 0010
56-Radio -- Status: Malfunction 0010
69-Trailer -- Status: OK 0000
 
-------------------------------------------------------------------------------
Address 01: Engine        Labels: 03G-906-016-BKC.clb
   Part No SW: 03G 906 021 LR    HW: 03G 906 021 AN
   Component: R4 1,9L EDC G000SG  9248 
   Revision: --H07---    Serial number: VWZCZ000000000
   Coding: 0000071
   Shop #: WSC 66565 257 00032
   VCID: 7AFBFF353569FE460D-802E
   VINID: 9E69EAAAA0D3A8854004600314A52CAEB6

No fault code found.
Readiness: 0 0 0 0 1

-------------------------------------------------------------------------------
Address 02: Auto Trans        Labels: 02E-927-770.clb
   Part No SW: 02E 300 043 S    HW: 02E 927 770 AD
   Component: GSG DSG         082 1302 
   Revision: 04808020    Serial number: 00000909110106
   Coding: 0000020
   Shop #: WSC 04940 001 00001
   VCID: 2447E14DE76D58B607-8070

1 Fault Found:
00194 - Ignition Key Removal Lock
            008 - Implausible Signal
             Freeze Frame:
                    Fault Status: 01101000
                    Fault Priority: 0
                    Fault Frequency: 255
                    Reset counter: 1
                    Mileage: 603203 km
                    Time Indication: 0
                    Date: 2024.10.24
                    Time: 12:16:11


-------------------------------------------------------------------------------
Address 03: ABS Brakes        Labels:. 3C0-614-109-C4.clb
   Part No SW: 3C0 614 109 C    HW: 3C0 614 109 C
   Component: J104    C4 440 V1   0003 
   Revision: --020---    Serial number: 00000775532692
   Coding: 0000258
   Shop #: WSC 05311 000 00000
   VCID: 1E33D3A5C901726651-804A

4 Faults Found:
01312 - Powertrain Data Bus
            014 - Defective - Intermittent
             Freeze Frame:
                    Fault Status: 00101110
                    Fault Priority: 3
                    Fault Frequency: 11
                    Reset counter: 8
                    Time Indication: 0

             Freeze Frame:
                    Speed: 0.0 km/h
                    Hex Value: 0x0000
                    Voltage: 12.00 V
                    Bin. Bits: 00011110
                    Count: 148

01315 - Transmission Control Module
            008 - Implausible Signal
             Freeze Frame:
                    Fault Status: 01101000
                    Fault Priority: 3
                    Fault Frequency: 18
                    Reset counter: 8
                    Mileage: 603203 km
                    Time Indication: 0
                    Date: 2024.10.24
                    Time: 00:03:29

             Freeze Frame:
                    Speed: 0.0 km/h
                    Hex Value: 0x0000
                    Voltage: 11.25 V
                    Bin. Bits: 00011110
                    Count: 157

01044 - Control Module Incorrectly Coded
            000 - -
             Freeze Frame:
                    Fault Status: 01100000
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 8
                    Mileage: 603203 km
                    Time Indication: 0
                    Date: 2024.10.24
                    Time: 12:14:03

             Freeze Frame:
                    Speed: 0.0 km/h
                    Hex Value: 0x0000
                    Voltage: 11.50 V
                    Bin. Bits: 00011110
                    Count: 149

00778 - Steering Angle Sensor (G85)
            005 - No or Incorrect Basic Setting / Adaptation
             Freeze Frame:
                    Fault Status: 01100000
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 8
                    Mileage: 603203 km
                    Time Indication: 0
                    Date: 2024.10.24
                    Time: 12:14:03


-------------------------------------------------------------------------------
Address 08: Auto HVAC        Labels: 3C0-907-044.clb
   Part No SW: 3C0 907 044 CC    HW: 3C0 907 044 CC
   Component: ClimatronicPQ46 122 0707 
   Revision: 00122021    Serial number: 00000000000000
   Shop #: WSC 00000 000 00000
   VCID: 64C7A14DA7ED18B6C7-8030

3 Faults Found:
01592 - Air Quality Sensor (G238)
            014 - Defective
             Freeze Frame:
                    Fault Status: 01101110
                    Fault Priority: 3
                    Fault Frequency: 73
                    Reset counter: 8
                    Mileage: 602403 km
                    Time Indication: 0
                    Date: 2024.10.18
                    Time: 11:24:51

01274 - Air Flow Flap Positioning Motor (V71)
            000 - - - Intermittent
             Freeze Frame:
                    Fault Status: 00110000
                    Fault Priority: 3
                    Fault Frequency: 43
                    Reset counter: 48
                    Mileage: 602403 km
                    Time Indication: 0
                    Date: 2024.10.18
                    Time: 11:59:17

00457 - Central Electronics Control Module / BCM (J519)
            013 - Check DTC Memory - Intermittent
             Freeze Frame:
                    Fault Status: 00111101
                    Fault Priority: 5
                    Fault Frequency: 1
                    Reset counter: 48
                    Mileage: 603203 km
                    Time Indication: 0
                    Date: 2024.10.24
                    Time: 00:08:24


-------------------------------------------------------------------------------
Address 09: Cent. Elect.        Labels:. 3C0-937-049-30-H.lbl
   Part No SW: 3C0 937 049 AL    HW: 3C0 937 049 AL
   Component: Bordnetz-SG     H54 2202 
   Revision: 00H54000    Serial number: 01000007154799
   Coding: A3008A0F01041A01880000000F000000000C2D405C000104000000000000
   Shop #: WSC 55000 205 55262
   VCID: 73E5D21112038F0E4E-8026

   Subsystem 1 - Part No: 3C1 955 419 A  Labels: 1KX-955-119.CLB
   Component: Wischer 110507 003  0205 
   Coding: 00046997
   Shop #: WSC 55000 

2 Faults Found:
01800 - Light Switch (E1)
            008 - Implausible Signal - Intermittent
             Freeze Frame:
                    Fault Status: 00101000
                    Fault Priority: 3
                    Fault Frequency: 1
                    Reset counter: 48
                    Mileage: 603203 km
                    Time Indication: 0
                    Date: 2024.10.24
                    Time: 00:33:00

             Freeze Frame:
                        ON
                    Voltage: 11.85 V
                        ON
                        ON
                        OFF
                        OFF
                        OFF

02195 - Dimmer Switch Instrument Panel & Switch Lighting (E20)
            009 - Open or Short to Ground - Intermittent
             Freeze Frame:
                    Fault Status: 00101001
                    Fault Priority: 5
                    Fault Frequency: 1
                    Reset counter: 48
                    Mileage: 603203 km
                    Time Indication: 0
                    Date: 2024.10.24
                    Time: 00:33:00

             Freeze Frame:
                        ON
                    Voltage: 11.85 V
                        ON
                        ON
                        OFF
                        OFF
                        OFF


-------------------------------------------------------------------------------
Address 15: Airbags        Labels: 3C0-909-605.lbl
   Part No SW: 3C0 909 605 M    HW: 3C0 909 605 M
   Component: 0B AIRBAG VW8   032 2522 
   Revision: 12032000    Serial number: 003B1PB4C26W 
   Coding: 0012354
   Shop #: WSC 05311 000 00000
   VCID: 306F1D1DA395F416F3-8064

   Subsystem 1 - Serial number: 6332MSME186F3711

   Subsystem 2 - Serial number: 6342MSME18584246

   Subsystem 3 - Serial number: 6351HTS6TLL6CBQ2

   Subsystem 4 - Serial number: 6361HTS6OFJ45786

   Subsystem 5 - Serial number: 00000000000000000

   Subsystem 6 - Serial number: 00000000000000000

1 Fault Found:
01312 - Powertrain Data Bus
            014 - Defective - Intermittent

-------------------------------------------------------------------------------
Address 16: Steering wheel        Labels: 3C0-953-549-SW20.lbl
   Part No SW: 3C0 953 549 M    HW: 3C0 953 549 M
   Component: J0527               0015 
   Revision: 00006000    Serial number: 3C9953507BJ   
   Coding: 0001112
   Shop #: WSC 05311 000 00000
   VCID: 36632B0541F1DA26A9-8062

   Subsystem 1 - Part No: XXXXXXXXXXX
   Component: E0221           002 0010

2 Faults Found:
00194 - Ignition Key Removal Lock
            009 - Open or Short to Ground
02413 - Switch for Selector Lever Position P Lock (F319)
            007 - Short to Ground

-------------------------------------------------------------------------------
Address 17: Instruments        Labels: 3C0-920-xxx-17.lbl
   Part No SW: 3C0 920 871 E    HW: 3C0 920 871 E
   Component: KOMBIINSTRUMENT VD1 1216 
   Revision: V0002000    Serial number: 00000000000000
   Coding: 0004105
   Shop #: WSC 80093 222 69422
   VCID: 2643FB459151AAA619-8072

1 Fault Found:
00562 - Sensor for Oil Level/Temperature (G266)
            010 - Open or Short to Plus
             Freeze Frame:
                    Fault Status: 01101010
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 8
                    Mileage: 603203 km
                    Time Indication: 0
                    Date: 2024.10.24
                    Time: 00:35:21


-------------------------------------------------------------------------------
Address 18: Aux. Heat        Labels: 1K0-815-007.clb
   Part No: 5K0 963 272 E
   Component: Standheizer     042 4709 
   Revision: 00042000    Serial number: 09021534000000
   Coding: 0011012
   Shop #: WSC 80093 222 71269
   VCID: 326B1715AD99C60685-8066

2 Faults Found:
01321 - Control Module for Airbags (J234)
            004 - No Signal/Communication - Intermittent
             Freeze Frame:
                    Fault Status: 00100100
                    Fault Priority: 6
                    Fault Frequency: 1
                    Reset counter: 48
                    Mileage: 603202 km
                    Time Indication: 0
                    Date: 2024.10.24
                    Time: 18:00:03

02085 - Incorrect Control Module Installed
            000 - - - Intermittent
             Freeze Frame:
                    Fault Status: 00100000
                    Fault Priority: 6
                    Fault Frequency: 6
                    Reset counter: 48
                    Mileage: 603202 km
                    Time Indication: 0
                    Date: 2024.10.24
                    Time: 18:00:03


-------------------------------------------------------------------------------
Address 19: CAN Gateway        Labels:. 3C0-907-530-V2.clb
   Part No SW: 3C0 907 530 E    HW: 3C0 907 951
   Component: J533__Gateway   H10 0080 
   Revision:   H10       Serial number: 1200P076040CF0
   Coding: FD811F46000A022002
   Shop #: WSC 55000 205 55262
   VCID: 2345E251E2635F8E7E-8076

No fault code found.

-------------------------------------------------------------------------------
Address 25: Immobilizer        Labels: 3C0-959-433-25.clb
   Part No SW: 3C0 959 433 AB    HW: 3C0 959 433 AB
   Component:    IMMO         043 0383 
   Revision: 00043000    Serial number: VWZCZ000000000
   Shop #: WSC 131071 1023 2097151
   VCID: 6ADBCF7545C94EC6FD-803E

   Subsystem 1 - Part No: 3C0 905 861 G
   Component:    ELV          027 0380
   3C0905861G     ELV          027 0380   

1 Fault Found:
02823 - Requirements for Locking the Steering Column Lock not met
            000 - -
             Freeze Frame:
                    Fault Status: 01100000
                    Fault Priority: 7
                    Fault Frequency: 1
                    Reset counter: 8
                    Mileage: 603203 km
                    Time Indication: 0
                    Date: 2024.10.24
                    Time: 01:26:40


-------------------------------------------------------------------------------
Address 42: Door Elect, Driver        Labels:. 1K0-959-701-MIN3.clb
   Part No SW: 1K0 959 701 P    HW: 1K0 959 793 L
   Component: J386  TUER-SG FT    1131 
   Revision: 32008001    Serial number: 00000054378601
   Coding: 0000245
   Shop #: WSC 05311 000 00000
   VCID: 3B753A317AD3074E56-806E

1 Fault Found:
00932 - Electric Window Motor; Drivers Side (V147)
            005 - No or Incorrect Basic Setting / Adaptation
             Freeze Frame:
                    Fault Status: 01100101
                    Fault Priority: 3
                    Fault Frequency: 1
                    Reset counter: 8
                    Mileage: 0 km
                    Time Indication: 0


-------------------------------------------------------------------------------
Address 44: Steering Assist        Labels: 1Kx-909-144-G2V3.clb
   Part No: 1K1 909 144 M
   Component: EPS_ZFLS Kl.134 H08 1901 
   Shop #: WSC 02069 000 90108
   VCID: 35612C095CF7D13EA0-8060

1 Fault Found:
00778 - Steering Angle Sensor (G85)
            000 - -

-------------------------------------------------------------------------------
Address 46: Central Conv.        Labels:. 3C0-959-433-46.clb
   Part No SW: 3C0 959 433 AB    HW: 3C0 959 433 AB
   Component:    KSG PQ46 ELV 043 0472 
   Revision: 00043000    Serial number: VWZCZ000000000
   Coding: 0891020851034E7F0004151560080B0B607C40
   Shop #: WSC 05311 123 12345
   VCID: 6ADBCF7545C94EC6FD-803E

   Subsystem 1 - Component:   Sounder n.mounted     

   Subsystem 2 - Component:       NGS n.mounted     

   Subsystem 3 - Component:      IRUE n.mounted     

No fault code found.

-------------------------------------------------------------------------------
Address 52: Door Elect, Pass.        Labels:. 1K0-959-702-MIN3.clb
   Part No SW: 1K0 959 702 P    HW: 1K0 959 792 L
   Component: J387  TUER-SG BT    1131 
   Revision: 32008001    Serial number: 00000033678603
   Coding: 0000244
   Shop #: WSC 05311 000 00000
   VCID: 3C77392D7FDD00765F-8068

1 Fault Found:
00933 - Electric Window Motor; Passenger Side (V148)
            005 - No or Incorrect Basic Setting / Adaptation
             Freeze Frame:
                    Fault Status: 01100101
                    Fault Priority: 3
                    Fault Frequency: 1
                    Reset counter: 8
                    Mileage: 0 km
                    Time Indication: 0


-------------------------------------------------------------------------------
Address 53: Parking Brake        Labels: 5N0-907-801.clb
   Part No SW: 3C0 907 801 J    HW: 3C0 907 801 J
   Component: J540 EPB3  VW-09393 0009 
   Revision:   008       Serial number: 00000000058433
   Coding: 0000057
   Shop #: WSC 00028 028 00001
   VCID: 2959F079804F85DE34-807C

2 Faults Found:
03200 - Switch for Electric Parking Brake (E538)
            012 - Electrical Fault in Circuit - MIL ON
             Freeze Frame:
                    Fault Status: 11111100
                    Fault Priority: 1
                    Fault Frequency: 1
                    Reset counter: 8
                    Mileage: 603203 km
                    Time Indication: 0
                    Date: 2024.10.24
                    Time: 00:49:27

             Freeze Frame:
                    Voltage: 11.90 V
                    Count: 10
                    Speed: 0.0 km/h
                    Hex Value: 0x1260
                    Hex Value: 0x0001
                    Hex Value: 0x0101

02839 - Wake-Up Line from Control Module for Electrical Parking Brake
            009 - Open or Short to Ground - Intermittent
             Freeze Frame:
                    Fault Status: 00101001
                    Fault Priority: 3
                    Fault Frequency: 13
                    Reset counter: 48
                    Mileage: 603203 km
                    Time Indication: 0
                    Date: 2024.10.24
                    Time: 01:07:58

             Freeze Frame:
                    Voltage: 11.60 V
                    Count: 13
                    Speed: 0.0 km/h
                    Hex Value: 0x0270
                    Hex Value: 0x0001
                    Hex Value: 0x0101


-------------------------------------------------------------------------------
Address 55: Headlight Range        Labels: 5M0-907-357-V2.clb
   Part No SW: 5M0 907 357 A    HW: 5M0 907 357 A
   Component: AFS-Steuergeraet    X014 
   Revision:   H01       Serial number:               
   Coding: 2301953
   Shop #: WSC 05311 000 00000
   VCID: 326B1715AD99C60685-8066

   Subsystem 1 - Part No: ID-L fehlt    Labels: ID-55-01.CLB
   Component: AFS-Lst.-Modul l    .... 
   Coding: 00000255

   Subsystem 2 - Part No: ID-R fehlt    Labels: ID-55-02.CLB
   Component: AFS-Lst.-Modul r    .... 
   Coding: 00000255

9 Faults Found:
02233 - Left Headlight Power Output Stage (J667)
            004 - No Signal/Communication - MIL ON
             Freeze Frame:
                    Fault Status: 11100100
                    Fault Priority: 2
                    Fault Frequency: 34
                    Reset counter: 8
                    Mileage: 602403 km
                    Time Indication: 0
                    Date: 2024.10.18
                    Time: 11:24:50

             Freeze Frame:
                    Voltage: 12.07 V
                    Speed: 0.0 km/h
                        ABS 1

02234 - Right Headlight Power Output Stage (J668)
            004 - No Signal/Communication - MIL ON
             Freeze Frame:
                    Fault Status: 11100100
                    Fault Priority: 2
                    Fault Frequency: 34
                    Reset counter: 8
                    Mileage: 602403 km
                    Time Indication: 0
                    Date: 2024.10.18
                    Time: 11:24:50

             Freeze Frame:
                    Voltage: 12.07 V
                    Speed: 0.0 km/h
                        ABS 1

02235 - Stationary Cornering Lamp (Left) (M51)
            007 - Short to Ground - Intermittent
             Freeze Frame:
                    Fault Status: 00100111
                    Fault Priority: 3
                    Fault Frequency: 37
                    Reset counter: 48
                    Time Indication: 0

             Freeze Frame:
                        Invalid
                        Invalid
                        Invalid

02236 - Stationary Right Cornering Lamp (Right) (M52)
            007 - Short to Ground - Intermittent
             Freeze Frame:
                    Fault Status: 00100111
                    Fault Priority: 3
                    Fault Frequency: 34
                    Reset counter: 48
                    Time Indication: 0

             Freeze Frame:
                        Invalid
                        Invalid
                        Invalid

01312 - Powertrain Data Bus
            014 - Defective - Intermittent
             Freeze Frame:
                    Fault Status: 00101110
                    Fault Priority: 3
                    Fault Frequency: 18
                    Reset counter: 40
                    Time Indication: 0

             Freeze Frame:
                    Voltage: 12.07 V
                    Speed: 0.0 km/h
                        ABS 0

01042 - Control Module; Not Coded
            000 - - - MIL ON
             Freeze Frame:
                    Fault Status: 11100000
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 0
                    Time Indication: 0

             Freeze Frame:
                        Invalid
                        Invalid
                        Invalid

02656 - Power Output Stage for Left Headlight (J667); Not Coded
            000 - - - MIL ON
             Freeze Frame:
                    Fault Status: 11100000
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 0
                    Time Indication: 0

             Freeze Frame:
                        Invalid
                        Invalid
                        Invalid

02657 - Power Output Stage for Right Headlight (J668); Not Coded
            000 - - - MIL ON
             Freeze Frame:
                    Fault Status: 11100000
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 0
                    Time Indication: 0

             Freeze Frame:
                        Invalid
                        Invalid
                        Invalid

01539 - Headlights Not Adjusted
            005 - No or Incorrect Basic Setting / Adaptation - MIL ON
             Freeze Frame:
                    Fault Status: 11100101
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 0
                    Time Indication: 0

             Freeze Frame:
                        Invalid
                        Invalid
                        Invalid


-------------------------------------------------------------------------------
Address 56: Radio
Cannot be reached

-------------------------------------------------------------------------------
Address 69: Trailer
Cannot be reached

End-------------------------(Elapsed Time: 02:31)--------------------------
 
   #5  

luikaus

New Member
Joined
Oct 25, 2024
Messages
6
Reaction score
0
Location
Finland
Got a stupid idea to swap a dq250 from a pd170 to a 2007 passat wagon with a pd105 after the clutch started to slip and had a spare dsg.
Everything mechanical is done and most of the wiring.
Only missing 2 wires that i have a problem with. They are with the sifters PIN 2 (grey) and PIN 5 (blue-ish with maybe purple) if i remember correctly.
Also after swapping the gb and tinkering with vcds i got a fault code 00194 Ignition Key Removal Lock which has never been a problem with this car before. (Also i can remove the key with any gear selected) I work at a shop and we have access to somekind of wiring diagrams but none of the diagrams wire colors matched to the PIN 5 of the shifter which maybe should lead to the steering column control unit. Also cannot find the correct PIN from the wiring diagram for the steering column control unit.
One problem too is that i can’t recode the ecu to say that i have the dsg on that pos. Tried security access 12233.
Going to post an auto scan tomorrow:)
Should i scrap it already? 603xxx km on the ODO.

Best regards. Luka
Got it on a first test drive after a little bit of tinkering with vcds and everything seems to work beside abs light is on😂
 
   #6  

stefdds

Verified VCDS User
Verified
Joined
Apr 13, 2015
Messages
2,844
Reaction score
2,185
Location
Milwaukee, Wisconsin USA
VCDS Serial number
C?ID=174556
I work at a shop and we have access to somekind of wiring diagrams but none of the diagrams wire colors matched to the PIN 5 of the shifter which maybe should lead to the steering column control unit. Also cannot find the correct PIN from the > wiring diagram < for the steering column control unit.
Hover the cursor over the link "wiring diagram" and that will lead you to the official wiring for your vehicle. The link is in the quote here as well as in your post #1 (heavy bold blue font)
 
   #7  

siLc

Verified VCDS User
Verified
Joined
Jul 9, 2014
Messages
2,017
Reaction score
1,691
Location
Tallinn, Estonia
VCDS Serial number
C?ID=330192
Got a stupid idea to swap a dq250 from a pd170 to a 2007 passat wagon with a pd105 after the clutch started to slip and had a spare dsg.
First possible mistake. 2.0 TDI 125kW gear ratios might bet different than those of the 1.9 TDI 77kW. When you try to use cruise control in 5-6th gears, that might not work.
Only missing 2 wires that i have a problem with. They are with the sifters PIN 2 (grey) and PIN 5 (blue-ish with maybe purple) if i remember correctly.
Also after swapping the gb and tinkering with vcds i got a fault code 00194 Ignition Key Removal Lock which has never been a problem with this car before. (Also i can remove the key with any gear selected) I work at a shop and we have access to somekind of wiring diagrams but none of the diagrams wire colors matched to the PIN 5 of the shifter which maybe should lead to the steering column control unit. Also cannot find the correct PIN from the wiring diagram for the steering column control unit.
When you press the shift lock button on the automatic shifter, the ignition lock should click (key removal solenoid clicking). Does it do that? Sounds like it doesnt.
One problem too is that i can’t recode the ecu to say that i have the dsg on that pos. Tried security access 12233.
Might need to reflash the engine ECU for automatic gearbox. If you have ODIS, you might just make it :)
 
  • Like
Reactions: Uwe
   #8  

luikaus

New Member
Joined
Oct 25, 2024
Messages
6
Reaction score
0
Location
Finland
First possible mistake. 2.0 TDI 125kW gear ratios might bet different than those of the 1.9 TDI 77kW. When you try to use cruise control in 5-6th gears, that might not work.

When you press the shift lock button on the automatic shifter, the ignition lock should click (key removal solenoid clicking). Does it do that? Sounds like it doesnt.

Might need to reflash the engine ECU for automatic gearbox. If you have ODIS, you might just make it :)
Almost everything works now except the abs and esp lights are on due to incorrect abs coding, working on that now. Also the gearbox shifts at higher rpms than i would like it to shift but its ok when driving on manual mode:D
 
   #9  

siLc

Verified VCDS User
Verified
Joined
Jul 9, 2014
Messages
2,017
Reaction score
1,691
Location
Tallinn, Estonia
VCDS Serial number
C?ID=330192
DQ250 can also be flashed to proper 1.9 TDI software, but because gear ratios might be different, can cause a different problem.
 
   #11  

luikaus

New Member
Joined
Oct 25, 2024
Messages
6
Reaction score
0
Location
Finland
Only thing now is to try to recode the abs which i have tried but can’t seem to get the right coding. Also going to try to splice the gearbox can cables to the ones going to the abs because abs saying a code that there is no signal to transmission.
 
   #12  

MrMeeseeks

Active Member
Joined
Mar 18, 2023
Messages
243
Reaction score
150
Location
UK
VCDS Serial number
LP/SN
Only thing now is to try to recode the abs which i have tried but can’t seem to get the right coding. Also going to try to splice the gearbox can cables to the ones going to the abs because abs saying a code that there is no signal to transmission.
Post another autoscan following your modifications
 
Back
Top