2007 VW Crafter 2.5 TDI - Auto to Manual Swap ESP Fault. Reverse Switch?

   #1  

FBS.NZ

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C?ID=574564
Hi Guys New to VCDS. We have a swapped out a semi-auto for a 6 speed manual. We had to pin: Clutch Pedal Switch T94/39 all good. Reverse Switch J519 F4 X1/22 ?
I had it coded at a Euro Tuning Company pretty $$ so I have purchased VCDS as we have 2 x Crafters and 1 x Transporter.

For a year I have been driving it with the EPS fault and no reverse lights.

After a code clear: It has "Hill Start Assist" and will hold for ages with RPM over 1K.
I can reverse for weeks as long as I don't touch the accelerator. Once it goes over RPM 1K it throws the Fault.

Where should I look?

Code:
Wednesday,31,January,2024,14:44:18:29372
VCDS -- Windows Based VAG/VAS Emulator Running on Windows 7 x86
VCDS Version: 23.11.0.0  HEX-V2 CB: 0.4643.4
Data version: 20231027 DS351.0
www.Ross-Tech.com


VIN: WV1ZZZ2EZ86005501   License Plate: ECY101
Mileage: 445583   Repair Order:



--------------------------------------------------------------------------------
--------------------------------------------------------------------------------


Chassis Type: 2E (2E - VW Crafter Panel Van (LT3 / 2006 > 2016))
Scan: 01 91 92 93 94 95 96 97 98 99 9A 9B 9C 9D 9E 9F A0 A1 A2 A3
          B0 B1 B2 B3 B4 B5 B6 C1
 
VIN: WV1ZZZ2EZ86005501 
-------------------------------------------------------------------------------
Address 93: LT3 Immo        Labels: 2E0-905-865-93.clb
   Part No SW: 2E0 905 865 K    HW: 906 545 260 8
   Component: IMMO          0628  0639
   Revision: 00628000    Serial number: VWZDZ0G1012978
   Shop #: WSC 51706 002 1048576
   VCID: 33330E09B7324352E21-8066

1 Fault Found:
01176 - Key
            008 - Implausible Signal - Intermittent

-------------------------------------------------------------------------------
Address 94: LT3 Airbag
   Part No HW: 9064461142
   Shop #: WSC 00117 555 00000
   ASAM Dataset: 3 3332
   ROD: CRFT_AB_3_3331.rod (*)
   VCID: 55F7909115867D622C5-8000

1 Fault Found:
9012 - Belt buckle; driver: Short to GND
            Test Complete - Stored

-------------------------------------------------------------------------------
Address 95: LT3 ESP
   Part No SW: 9064482253    HW: 9064460153
   Shop #: WSC 00117 555 00000
   ASAM Dataset: 3 4098
   ROD: CRFT_ESP_3_36896.rod (*)
   VCID: 0B43B6E983C27B924A1-805E

2 Faults Found:
5106 - CAN: Signal outside temperature invalid
            MIL ON - Test Complete - Stored
5238 - Reverse gear monitoring (start assist): compares vehicle motion with reverse signal
            MIL ON - Test Complete - Active/Stored

-------------------------------------------------------------------------------
Address 96: LT3 Instruments
   Part No SW: 9064481521    HW: 9064461121
   Shop #: WSC 00000 000 00000
   ASAM Dataset: 32 774
   ROD: CRFT_KOMBI_32_774.rod
   VCID: 084989E592B4108A673-805C

No fault code found.

-------------------------------------------------------------------------------
Address 99: LT3 Ign. Switch
   Part No HW: 9065452608
   Shop #: WSC 00000 896 01452
   ASAM Dataset: 67 256
   ROD: CRFT_EZS_67_256.rod (*)
   VCID: 55F7909115867D622C5-8000

2 Faults Found:
9001 - Voltage: Lower limit not reached
            Test Complete - Stored
9011 - Electronic Steering Column Lock Module (J764): Voltage for locking not present
            Test Complete - Stored

-------------------------------------------------------------------------------
Address 9A: LT3 Central Locks        Labels: 2E0-905-865-9A.clb
   Part No SW: 2E0 905 865 K    HW: 906 545 260 8
   Component: HF-FFB        0628  0639
   Revision: 00628000    Serial number: 12345678901234
   Shop #: WSC 29227 002 1048576
   VCID: 33330E09B7324352E21-8066

No fault code found.

-------------------------------------------------------------------------------
Address 9B: LT3 Driver Door
   Part No HW: 9068204026
   Shop #: WSC 00000 000 00000
   ASAM Dataset: 33 259
   ROD: CRFT_FTUHR_33_259.rod (*)
   VCID: 55F7909115867D622C5-8000

No fault code found.

-------------------------------------------------------------------------------
Address 9C: LT3 HVAC
   Part No SW: 2514450200    HW: 9068300685
   ASAM Dataset: 21 1
   ROD: CRFT_KLIMA_21_1.rod (*)
   VCID: 77ABFA19EF4A6F721E9-8022

No fault code found.

-------------------------------------------------------------------------------
Address B1: LT3 Upper Console
   Part No HW: 9065453507
   Shop #: WSC 00000 000 00000
   ASAM Dataset: 67 3
   ROD: CRFT1_OBF_67_3.rod (*)
   VCID: 55F7909115867D622C5-8000

1 Fault Found:
9036 - Supply voltage: Limit value exceeded
            Test Complete - Stored

-------------------------------------------------------------------------------
Address B4: LT3 Central Elec.
   Part No SW: 9064420600    HW: 9065450601
   Shop #: WSC 00000 000 00000
   ASAM Dataset: 33 771
   ROD: CRFT_EZE_33_771.rod (*)
   VCID: 7F5B1239C77A5732569-802A

4 Faults Found:
902A - Rear Fog Lamp Bulb (L20): Short to GND
            Test Complete - Stored
902B - Rear Fog Lamp Bulb (L20): Short to Plus
            Test Complete - Active/Stored
90A6 - Fuel level sensor: Short to Plus
            Test Complete - Stored
901D - License plate lights/side-marker lights: Open circuit
            Test Complete - Stored

-------------------------------------------------------------------------------
Address B5: LT3 Special Function
   Part No SW: 9064480146    HW: 9064460046
   Shop #: WSC 00117 555 00000
   ASAM Dataset: 9 770
   ROD: CRFT_PSM_9_770.rod
   VCID: 0A4DB3ED8CB8629A717-805E

1 Fault Found:
9008 - Terminal 30-2; voltage: Lower limit not reached
            Test Complete - Stored

-------------------------------------------------------------------------------
Address B6: LT3 Steering Wheel
   Part No SW: 9065402345    HW: 9065402345
   Shop #: WSC 00000 000 00000
   ASAM Dataset: 72 257
   ROD: CRFT_SML_72_257.rod (*)
   VCID: 065587DD98A006FA15F-8052

No fault code found.

End----------(Elapsed Time: 01:12, VBatt start/end: 13.5V/13.5V)-----------
 
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   #3  

PetrolDave

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I'm puzzled that no engine ECU shows up in the scan? Is all the wiring correct after the gearbox swap?
 
   #4  

FBS.NZ

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C?ID=574564
I'm puzzled that no engine ECU shows up in the scan? Is all the wiring correct after the gearbox swap?
There was only 2 additions needed when the pedals were added. Clutch switch pinned to ECU and Reverse switch pined to the controls box. It’s a daily driver so I will re scan in the morning.
 
   #5  

PetrolDave

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VCDS Serial number
C?ID=1423
Is all the wiring correct after the gearbox swap?

There was only 2 additions needed when the pedals were added. Clutch switch pinned to ECU and Reverse switch pined to the controls box.
I'm wondering if any other wiring got disturbed, or even squeezed/damaged when the auto/manual box was being physically removed/installed.
 
   #6  

FBS.NZ

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Here is a new SCAN

Code:
Friday,02,February,2024,13:55:30:29372
VCDS -- Windows Based VAG/VAS Emulator Running on Windows 7 x86
VCDS Version: 23.11.0.0  HEX-V2 CB: 0.4643.4
Data version: 20231027 DS351.0
www.Ross-Tech.com


VIN: WV1ZZZ2EZ86005501   License Plate: ECY101
Mileage: 445895   Repair Order:



--------------------------------------------------------------------------------
--------------------------------------------------------------------------------


Chassis Type: 2E (2E - VW Crafter Panel Van (LT3 / 2006 > 2016))
Scan: 01 91 92 93 94 95 96 97 98 99 9A 9B 9C 9D 9E 9F A0 A1 A2 A3
          B0 B1 B2 B3 B4 B5 B6 C1
 
VIN: WV1ZZZ2EZ86005501 
-------------------------------------------------------------------------------
Address 91: LT3 Engine        Labels: 074-906-032.clb
   Part No SW: 074 906 032 AT    HW: 074 906 032
   Component: R5 2,5L EDC 0400SG  5175
   Revision: --H06---    Serial number: VWZDZ0G1012978
   Coding: 0003072
   Shop #: WSC 27896 002 104857
   VCID: 6491BD55425C94EAABB-8030

No fault code found.

-------------------------------------------------------------------------------
Address 93: LT3 Immo        Labels: 2E0-905-865-93.clb
   Part No SW: 2E0 905 865 K    HW: 906 545 260 8
   Component: IMMO          0628  0639
   Revision: 00628000    Serial number: VWZDZ0G1012978
   Shop #: WSC 51706 002 1048576
   VCID: 33330E09B7324352E21-8066

1 Fault Found:
01176 - Key
            008 - Implausible Signal - Intermittent

-------------------------------------------------------------------------------
Address 94: LT3 Airbag
   Part No HW: 9064461142
   Shop #: WSC 00117 555 00000
   ASAM Dataset: 3 3332
   ROD: CRFT_AB_3_3331.rod (*)
   VCID: 55F7909115867D622C5-8000

1 Fault Found:
9012 - Belt buckle; driver: Short to GND
            Test Complete - Stored

-------------------------------------------------------------------------------
Address 95: LT3 ESP
   Part No SW: 9064482253    HW: 9064460153
   Shop #: WSC 00117 555 00000
   ASAM Dataset: 3 4098
   ROD: CRFT_ESP_3_36896.rod (*)
   VCID: 0B43B6E983C27B924A1-805E

No fault code found.

-------------------------------------------------------------------------------
Address 96: LT3 Instruments
   Part No SW: 9064481521    HW: 9064461121
   Shop #: WSC 00000 000 00000
   ASAM Dataset: 32 774
   ROD: CRFT_KOMBI_32_774.rod
   VCID: 084989E592B4108A673-805C

No fault code found.

-------------------------------------------------------------------------------
Address 99: LT3 Ign. Switch
   Part No HW: 9065452608
   Shop #: WSC 00000 896 01452
   ASAM Dataset: 67 256
   ROD: CRFT_EZS_67_256.rod (*)
   VCID: 55F7909115867D622C5-8000

2 Faults Found:
9001 - Voltage: Lower limit not reached
            Test Complete - Stored
9011 - Electronic Steering Column Lock Module (J764): Voltage for locking not present
            Test Complete - Stored

-------------------------------------------------------------------------------
Address 9A: LT3 Central Locks        Labels: 2E0-905-865-9A.clb
   Part No SW: 2E0 905 865 K    HW: 906 545 260 8
   Component: HF-FFB        0628  0639
   Revision: 00628000    Serial number: 12345678901234
   Shop #: WSC 29227 002 1048576
   VCID: 33330E09B7324352E21-8066

No fault code found.

-------------------------------------------------------------------------------
Address 9B: LT3 Driver Door
   Part No HW: 9068204026
   Shop #: WSC 00000 000 00000
   ASAM Dataset: 33 259
   ROD: CRFT_FTUHR_33_259.rod (*)
   VCID: 55F7909115867D622C5-8000

No fault code found.

-------------------------------------------------------------------------------
Address 9C: LT3 HVAC
   Part No SW: 2514450200    HW: 9068300685
   ASAM Dataset: 21 1
   ROD: CRFT_KLIMA_21_1.rod (*)
   VCID: 77ABFA19EF4A6F721E9-8022

No fault code found.

-------------------------------------------------------------------------------
Address B1: LT3 Upper Console
   Part No HW: 9065453507
   Shop #: WSC 00000 000 00000
   ASAM Dataset: 67 3
   ROD: CRFT1_OBF_67_3.rod (*)
   VCID: 55F7909115867D622C5-8000

1 Fault Found:
9036 - Supply voltage: Limit value exceeded
            Test Complete - Active/Stored

-------------------------------------------------------------------------------
Address B4: LT3 Central Elec.
   Part No SW: 9064420600    HW: 9065450601
   Shop #: WSC 00000 000 00000
   ASAM Dataset: 33 771
   ROD: CRFT_EZE_33_771.rod (*)
   VCID: 7F5B1239C77A5732569-802A

No fault code found.

-------------------------------------------------------------------------------
Address B5: LT3 Special Function
   Part No SW: 9064480146    HW: 9064460046
   Shop #: WSC 00117 555 00000
   ASAM Dataset: 9 770
   ROD: CRFT_PSM_9_770.rod
   VCID: 0A4DB3ED8CB8629A717-805E

1 Fault Found:
9008 - Terminal 30-2; voltage: Lower limit not reached
            Test Complete - Stored

-------------------------------------------------------------------------------
Address B6: LT3 Steering Wheel
   Part No SW: 9065402345    HW: 9065402345
   Shop #: WSC 00000 000 00000
   ASAM Dataset: 72 257
   ROD: CRFT_SML_72_257.rod (*)
   VCID: 065587DD98A006FA15F-8052

No fault code found.

End----------(Elapsed Time: 01:12, VBatt start/end: 13.5V/13.5V)-----------

--------------------------------------------------------------------------------
--------------------------------------------------------------------------------


Chassis Type: 2E (2E - VW Crafter Panel Van (LT3 / 2006 > 2016))
Scan: 01 91 92 93 94 95 96 97 98 99 9A 9B 9C 9D 9E 9F A0 A1 A2 A3
          B0 B1 B2 B3 B4 B5 B6 C1
 
VIN: WV1ZZZ2EZ86005501 
-------------------------------------------------------------------------------
Address 91: LT3 Engine        Labels: 074-906-032.clb
   Part No SW: 074 906 032 AT    HW: 074 906 032
   Component: R5 2,5L EDC 0400SG  5175
   Revision: --H06---    Serial number: VWZDZ0G1012978
   Coding: 0003072
   Shop #: WSC 27896 002 104857
   VCID: 6491BD55425C94EAABB-8030

No fault code found.

-------------------------------------------------------------------------------
Address 93: LT3 Immo        Labels: 2E0-905-865-93.clb
   Part No SW: 2E0 905 865 K    HW: 906 545 260 8
   Component: IMMO          0628  0639
   Revision: 00628000    Serial number: VWZDZ0G1012978
   Shop #: WSC 51706 002 1048576
   VCID: 33330E09B7324352E21-8066

1 Fault Found:
01176 - Key
            008 - Implausible Signal - Intermittent

-------------------------------------------------------------------------------
Address 94: LT3 Airbag
   Part No HW: 9064461142
   Shop #: WSC 00117 555 00000
   ASAM Dataset: 3 3332
   ROD: CRFT_AB_3_3331.rod (*)
   VCID: 55F7909115867D622C5-8000

1 Fault Found:
9012 - Belt buckle; driver: Short to GND
            Test Complete - Stored

-------------------------------------------------------------------------------
Address 95: LT3 ESP
   Part No SW: 9064482253    HW: 9064460153
   Shop #: WSC 00117 555 00000
   ASAM Dataset: 3 4098
   ROD: CRFT_ESP_3_36896.rod (*)
   VCID: 0B43B6E983C27B924A1-805E

No fault code found.

-------------------------------------------------------------------------------
Address 96: LT3 Instruments
   Part No SW: 9064481521    HW: 9064461121
   Shop #: WSC 00000 000 00000
   ASAM Dataset: 32 774
   ROD: CRFT_KOMBI_32_774.rod
   VCID: 084989E592B4108A673-805C

No fault code found.

-------------------------------------------------------------------------------
Address 99: LT3 Ign. Switch
   Part No HW: 9065452608
   Shop #: WSC 00000 896 01452
   ASAM Dataset: 67 256
   ROD: CRFT_EZS_67_256.rod (*)
   VCID: 55F7909115867D622C5-8000

2 Faults Found:
9001 - Voltage: Lower limit not reached
            Test Complete - Stored
9011 - Electronic Steering Column Lock Module (J764): Voltage for locking not present
            Test Complete - Stored

-------------------------------------------------------------------------------
Address 9A: LT3 Central Locks        Labels: 2E0-905-865-9A.clb
   Part No SW: 2E0 905 865 K    HW: 906 545 260 8
   Component: HF-FFB        0628  0639
   Revision: 00628000    Serial number: 12345678901234
   Shop #: WSC 29227 002 1048576
   VCID: 33330E09B7324352E21-8066

No fault code found.

-------------------------------------------------------------------------------
Address 9B: LT3 Driver Door
   Part No HW: 9068204026
   Shop #: WSC 00000 000 00000
   ASAM Dataset: 33 259
   ROD: CRFT_FTUHR_33_259.rod (*)
   VCID: 55F7909115867D622C5-8000

No fault code found.

-------------------------------------------------------------------------------
Address 9C: LT3 HVAC
   Part No SW: 2514450200    HW: 9068300685
   ASAM Dataset: 21 1
   ROD: CRFT_KLIMA_21_1.rod (*)
   VCID: 77ABFA19EF4A6F721E9-8022

No fault code found.

-------------------------------------------------------------------------------
Address B1: LT3 Upper Console
   Part No HW: 9065453507
   Shop #: WSC 00000 000 00000
   ASAM Dataset: 67 3
   ROD: CRFT1_OBF_67_3.rod (*)
   VCID: 55F7909115867D622C5-8000

1 Fault Found:
9036 - Supply voltage: Limit value exceeded
            Test Complete - Active/Stored

-------------------------------------------------------------------------------
Address B4: LT3 Central Elec.
   Part No SW: 9064420600    HW: 9065450601
   Shop #: WSC 00000 000 00000
   ASAM Dataset: 33 771
   ROD: CRFT_EZE_33_771.rod (*)
   VCID: 7F5B1239C77A5732569-802A

No fault code found.

-------------------------------------------------------------------------------
Address B5: LT3 Special Function
   Part No SW: 9064480146    HW: 9064460046
   Shop #: WSC 00117 555 00000
   ASAM Dataset: 9 770
   ROD: CRFT_PSM_9_770.rod
   VCID: 0A4DB3ED8CB8629A717-805E

1 Fault Found:
9008 - Terminal 30-2; voltage: Lower limit not reached
            Test Complete - Stored

-------------------------------------------------------------------------------
Address B6: LT3 Steering Wheel
   Part No SW: 9065402345    HW: 9065402345
   Shop #: WSC 00000 000 00000
   ASAM Dataset: 72 257
   ROD: CRFT_SML_72_257.rod (*)
   VCID: 065587DD98A006FA15F-8052

No fault code found.

End----------(Elapsed Time: 01:11, VBatt start/end: 13.6V/13.6V)-----------
 
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