J644 Battery Energy Management Issue

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   #1  

terbogoat

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The last few times we drove the car the airbag, ABS, and parking brake fault icons appeared all at the same time.

An autoscan reveals DTCs relevant to those faults as well as DTC 02072, intermittent. I wonder if the fault in J644 is making other modules squawk. 02072 is not on the VCDS DTC list and a general search did not offer much help for this specific issue. Autoscan archives going back to 2016, when we purchased the car, show J644 to be free of faults until early 2023.

Also, a scan of this module indicates a mileage stamp of 0 and a date of more than 2 months into the future. What's up with that?

If I remember correctly, the previous owner said he had just replaced the battery (OEM Varta). In spite of its age of at least 7 years it seems to be in very good condition, showing 12.9v after resting overnight, in car, not on the bench. It aces a load test as well and we have never experienced any battery related issues. It has never been jump started under our ownership.

VCDS indicates a different part # for J644 than what is printed on the module... I don't know if that is relevant.

From the beginning I've been using an old school low amp charger when performing autoscans with engine off. I learned recently that perhaps an AGM specific charger would be more appropriate. It is charging at a rate of 2.5 amps by the time autoscan is completed and I remove the charger when it tapers to 1 amp. I don't believe I've rendered any harm by doing so but I thought I should make mention of it.

It is my understanding that it may not be possible for the DIYer to perform conclusive tests on this unit.

Where to go from here?
Code:
Tuesday,28,March,2023,17:08:30:51993
VCDS -- Windows Based VAG/VAS Emulator Running on Windows Vista x86
VCDS Version: 23.3.0.0
Data version: 20230228 DS346.1
www.Ross-Tech.com


VIN: WAUML44E44N014589   License Plate:


Chassis Type: 4E (4E0)
Scan: 01 02 03 05 06 07 08 09 0E 15 16 17 19 25 34 36 37 38 42 46
          47 4F 52 53 55 56 61 62 65 72 75 76

VIN: WAUML44E44N014589   Mileage: 345180km-214484miles

00-Steering Angle Sensor -- Status: OK 0000
01-Engine -- Status: Malfunction 0010
02-Auto Trans -- Status: Malfunction 0010
03-ABS Brakes -- Status: Malfunction 0010
05-Acc/Start Auth. -- Status: OK 0000
06-Seat Mem. Pass -- Status: OK 0000
07-Control Head -- Status: OK 0000
08-Auto HVAC -- Status: OK 0000
09-Cent. Elect. -- Status: OK 0000
0E-Media Player 1 -- Status: OK 0000
15-Airbags -- Status: Malfunction 0010
16-Steering wheel -- Status: OK 0000
17-Instruments -- Status: OK 0000
19-CAN Gateway -- Status: OK 0000
25-Immobilizer -- Status: OK 0000
34-Level Control -- Status: Malfunction 0010
36-Seat Mem. Drvr -- Status: OK 0000
37-Navigation -- Status: Malfunction 0010
38-Roof Electronics -- Status: Malfunction 0010
42-Door Elect, Driver -- Status: OK 0000
46-Central Conv. -- Status: OK 0000
47-Sound System -- Status: OK 0000
4F-Centr. Electr. II -- Status: Malfunction 0010
52-Door Elect, Pass. -- Status: OK 0000
53-Parking Brake -- Status: Malfunction 0010
55-Headlight Range -- Status: OK 0000
56-Radio -- Status: OK 0000
61-Battery Regul. -- Status: OK 0000
62-Door, Rear Left -- Status: OK 0000
65-Tire Pressure -- Status: Malfunction 0010
72-Door, Rear Right -- Status: OK 0000
75-Telematics -- Status: Malfunction 0010
76-Park Assist -- Status: OK 0000
 
-------------------------------------------------------------------------------
Address 01: Engine        Labels: 077-910-560-BFM.clb
   Part No SW: 4E0 910 560 A    HW: 4E0 907 560
   Component: 4.2L V8/5V      G   0070 
   Revision: 00000000    Serial number: AUX3Z0CN528115
   Coding: 0007773
   Shop #: WSC 02313 785 00200
   VCID: 1F4D81B0CE76C56BDA-804A
   VINID: 9D195D7041151047800441482471CB2B48

1 Fault Found:
17981 - Left Engine Mount Solenoid Valve (N144)
            P1573 - 004 - Open Circuit
Readiness: 0000 1100

-------------------------------------------------------------------------------
Address 02: Auto Trans        Labels: 09E-927-156.lbl
   Part No SW: 4E0 910 156 E    HW: 09E 927 156 A
   Component: AG6 09E 4,2L5V USA  0110 
   Revision: 00000001    Serial number:        0024615
   Coding: 0000002
   Shop #: WSC 02313 785 00200
   VCID: 24478E5CE710E6B387-8070

No fault code found.

-------------------------------------------------------------------------------
Address 03: ABS Brakes        Labels: 4E0-910-517.lbl
   Part No SW: 4E0 910 517 B    HW: 4E0 614 517 BC
   Component: ESP 5.7 allrad  H44 0510 
   Coding: 0007597
   Shop #: WSC 00000 000 00000
   VCID: 224B8844FD04E883F5-8076

1 Fault Found:
00285 - ABS Wheel Speed Sensor; Front Right (G45)
            012 - Electrical Fault in Circuit

-------------------------------------------------------------------------------
Address 05: Acc/Start Auth.        Labels: 4E0-910-131.lbl
   Part No SW: 4E0 910 131     HW: 4E0 909 131 A
   Component:     FBS AUDID3  H03 0130 
   Revision: 01303703    Serial number: AUX3Z0CN528115
   Coding: 0263168
   Shop #: WSC 02311 785 00200
   VCID: 58BFEAACEBD87253DB-800C

   Subsystem 1 - Part No: XXXXXXXXXXX
   Component: ELV                 XXXX

No fault code found.

-------------------------------------------------------------------------------
Address 06: Seat Mem. Pass        Labels: None
   Part No SW: 4E0 910 760 C    HW: 4E0 959 760
   Component: Sitzmemory BFS H07  0060 
   Revision: 00000000    Serial number: 5DS 008 795-03
   Coding: 3940448
   Shop #: WSC 00000 785 00200
   VCID: 23458D40E21EE18BFE-8076

No fault code found.

-------------------------------------------------------------------------------
Address 07: Control Head        Labels: 4E0-910-7xx-07.clb
   Part No SW: 4E0 910 729 J    HW: 4E0 035 729
   Component: Interfacebox    H43 0600 
   Revision: 00000000    Serial number: 346KT037507830
   Coding: 0000103
   Shop #: WSC 02313 785 00200
   VCID: 2F6D7170BED655EB6A-807A

   Subsystem 1 - Part No: 4E0 910 609 A
   Component: Bedienteil MMI  H42 0020

   Subsystem 2 - Serial number: 301KM037528811

   Subsystem 3 - Serial number: 7411.11.030000000000010097ÿ

   Subsystem 4 - Serial number: 010097ÿ

No fault code found.

-------------------------------------------------------------------------------
Address 08: Auto HVAC        Labels: None
   Part No SW: 4E0 910 043     HW: 4E0 820 043 B
   Component: KLIMAAUTOMAT    016 0240 
   Revision: 00000022    Serial number: 00000000030152
   Coding: 1085761
   Shop #: WSC 02311 785 00200
   VCID: 5ABBF0A495D46043ED-800E

   Subsystem 1 - Part No: 4E0 910 772 A
   Component: Sitzluefter  FS H01  010

   Subsystem 2 - Part No: 4E0 910 772 A
   Component: Sitzluefter BFS H01  010

   Subsystem 3 - Serial number: 898053000    

   Subsystem 4 - Serial number: HO12112003065A000000000035ÿ†89

   Subsystem 5 - Serial number: 000035ÿ†898053000      000-SHO

   Subsystem 6 - Serial number:     000-SHO12112003065A00000000

   Subsystem 7 - Serial number: 65A000000000023ÿ

No fault code found.

-------------------------------------------------------------------------------
Address 09: Cent. Elect.        Labels: 4E0-910-279.clb
   Part No SW: 4E0 910 279 E    HW: 4E0 907 279 E
   Component: ILM Fahrer      H11 0100 
   Coding: 0111113
   Shop #: WSC 02311 785 00200
   VCID: 2A5B6064853430C3BD-807E

   Subsystem 1 - Part No: 4E1 910 113
   Component: Wischer WWS D3  H30 0320 
   Coding: 00000030
   Shop #: WSC 02311 

No fault code found.

-------------------------------------------------------------------------------
Address 0E: Media Player 1        Labels: 4E0-910-111.lbl
   Part No SW: 4E0 910 111 C    HW: 4E0 035 111
   Component: CD-Changer      H43 0340 
   Revision: 00000501    Serial number: AUZ5ZBC1026285
   Shop #: WSC 00000 000 00000
   VCID: 1939AFA8D052AB5B24-804C

No fault code found.

-------------------------------------------------------------------------------
Address 15: Airbags        Labels: 4E0-910-655-84.lbl
   Part No SW: 4E0 910 655 A    HW: 4E0 959 655 E
   Component: Airbag 8.4E+    H10 0920 
   Coding: 0530707
   Shop #: WSC 02313 785 00200
   VCID: 24478E5CE710E6B387-8070

1 Fault Found:
01742 - Igniter for Knee Airbag; Drivers Side (N295)
            001 - Upper Limit Exceeded - MIL ON

-------------------------------------------------------------------------------
Address 16: Steering wheel        Labels: 4E0-910-549.lbl
   Part No SW: 4E0 910 549     HW: 4E0 953 549 A
   Component: Lenksäulenmodul H12 0040 
   Coding: 0012241
   Shop #: WSC 02311 785 00200
   VCID: 65C1D358ACAADFBB50-8030

   Subsystem 1 - Part No: XXXXXXXXXXX
   Component: Lenkradmodul    H03 0070

No fault code found.

-------------------------------------------------------------------------------
Address 17: Instruments        Labels: 4E0-910-xxx-17.lbl
   Part No SW: 4E0 910 900     HW: 4E0 920 950 B
   Component: KOMBIINSTR. VDO H44 0080 
   Revision: D13         Serial number: AUDID3CN004124
   Coding: 0016233
   Shop #: WSC 04344 002 1048576
   VCID: 5CB7F6BC9FE09E73FF-8008

No fault code found.

-------------------------------------------------------------------------------
Address 19: CAN Gateway        Labels:. 4E0-910-468.clb
   Part No SW: 4E0 910 468 A    HW: 4E0 907 468 C
   Component: Gateway         H07 0030 
   Revision: 07          Serial number: 0200503A100CBB
   Coding: FCFE7BDD1B2304
   Shop #: WSC 02313 785 00200
   VCID: 26439454912C14A399-8072

No fault code found.

-------------------------------------------------------------------------------
Address 25: Immobilizer        Labels: 4E0-910-131.lbl
   Part No SW: 4E0 910 131     HW: 4E0 909 131 A
   Component:     FBS AUDID3  H03 0130 
   Revision: 01303703    Serial number: AUX3Z0CN528115
   Coding: 0263168
   Shop #: WSC 02311 785 00200
   VCID: 58BFEAACEBD87253DB-800C

   Subsystem 1 - Part No: XXXXXXXXXXX
   Component: ELV                 XXXX
   XXXXXXXXXXX ELV                 XXXX  

No fault code found.

-------------------------------------------------------------------------------
Address 34: Level Control        Labels: 4E0-910-553.clb
   Part No SW: 4E0 910 553 E    HW: 4E0 907 553 E
   Component: LUFTFDR.-CDC    H05 4290 
   Coding: 0015510
   Shop #: WSC 02301 444 66613
   VCID: 25419358EC2A1FBB90-8070

1 Fault Found:
01575 - Control Switched Off
            000 - -
             Freeze Frame:
                    Fault Status: 11100000
                    Fault Priority: 4
                    Fault Frequency: 1
                    Reset counter: 66
                    Mileage: 345182 km
                    Time Indication: 0
                    Date: 2023.03.28
                    Time: 16:47:39


-------------------------------------------------------------------------------
Address 36: Seat Mem. Drvr        Labels: None
   Part No SW: 4E0 910 760 C    HW: 4E0 959 760
   Component: Sitzmemory FS  H07  0060 
   Revision: 00000000    Serial number: 5DS 008 795-03
   Coding: 4071522
   Shop #: WSC 00000 785 00200
   VCID: 23458D40E21EE18BFE-8076

No fault code found.

-------------------------------------------------------------------------------
Address 37: Navigation        Labels: 4E0-910-88x-37.lbl
   Part No SW: 4E0 910 887 K    HW: 4E0 919 887 C
   Component: MNS US          H42 0570 
   Revision: 00000000    Serial number: 355KQ037510860
   Shop #: WSC 02313 785 00200
   VCID: 356143185C8A6F3B20-8060

1 Fault Found:
00003 - Control Module
            014 - Defective - Intermittent
             Freeze Frame:
                    Fault Status: 00101110
                    Fault Priority: 5
                    Fault Frequency: 2
                    Reset counter: 0
                    Mileage: 345118 km
                    Time Indication: 0
                    Date: 2023.03.27
                    Time: 17:52:08

             Freeze Frame:
                    Bin. Bits:     0100


-------------------------------------------------------------------------------
Address 38: Roof Electronics        Labels: 4E0-910-135.lbl
   Part No SW: 4E0 910 135 A    HW: 4E0 907 135
   Component: Dachknoten D3   H01 0090 
   Serial number: 00000330900038
   Coding: 0003989
   Shop #: WSC 02313 785 00200
   VCID: 1D31BBB8C47AD77BC8-8048

1 Fault Found:
00410 - Pre-Selection Signal for Opening Sunroof
            007 - Short to Ground - Intermittent
             Freeze Frame:
                    Fault Status: 00100111
                    Fault Priority: 0
                    Fault Frequency: 15
                    Reset counter: 106
                    Mileage: 262136 km
                    Time Indication: 0
                    Date: 2022.03.21
                    Time: 16:59:00


-------------------------------------------------------------------------------
Address 42: Door Elect, Driver        Labels: 4E1-910-802-42.lbl
   Part No SW: 4E1 910 802     HW: 4E1 959 801
   Component: Türsteuer.FS BRM005 0110 
   Coding: 0028196
   Shop #: WSC 02311 785 00200
   VCID: 5EB3FCB489FC8C6391-800A

No fault code found.

-------------------------------------------------------------------------------
Address 46: Central Conv.        Labels:. 4E0-910-289.lbl
   Part No SW: 4E0 910 289 A    HW: 4E0 907 289
   Component: Komfortgeraet   H03 0030 
   Revision: 00300003    Serial number:  W040311070089
   Coding: 0065086
   Shop #: WSC 02313 785 00200
   VCID: 275D995096260DABA2-8072

   Subsystem 1 - Part No: 4E0 910 853
   Component: Heckdeckel   P14H06 0070

   Subsystem 2 - Part No: 4E0 907 719
   Component: Neigungssensor  H02 0020

No fault code found.

-------------------------------------------------------------------------------
Address 47: Sound System        Labels: 4E0-910-223.lbl
   Part No SW: 4E0 910 223 H    HW: 4E0 035 223 B
   Component: DSP-High D3/AUX H13 0370 
   Revision: Dev_D01     Serial number: 00000000573506
   Coding: 0000016
   Shop #: WSC 02313 785 00200
   VCID: 224B8844FD04E883F5-8076

No fault code found.

-------------------------------------------------------------------------------
Address 4F: Centr. Electr. II        Labels: None
   Part No SW: 4E0 910 280 A    HW: 4E0 907 280 A
   Component: ILM Beifahrer   H08 0020 
   Revision:             Serial number: 00000000027105
   Coding: 0010111
   Shop #: WSC 02311 785 00200
   VCID: 1E33BCB4C97CCC63D1-804A

   Subsystem 1 - Part No: 4E0 910 511 A
   Component: UGDO HL US      H02 0030

   Subsystem 2 - Serial number: VK4978T08JYE 

2 Faults Found:
02072 - Control Module for Energy Management (J644)
            004 - No Signal/Communication - Intermittent
             Freeze Frame:
                    Fault Status: 00100100
                    Fault Priority: 3
                    Fault Frequency: 1
                    Reset counter: 106
                    Mileage: 0 km
                    Time Indication: 0
                    Date: 2023.06.06
                    Time: 00:00:00

02270 - No Acknowledgment from Limit-Shut Off at Display Unit Deployment
            004 - No Signal/Communication
             Freeze Frame:
                    Fault Status: 01110100
                    Fault Priority: 4
                    Fault Frequency: 22
                    Reset counter: 66
                    Mileage: 262136 km
                    Time Indication: 0
                    Date: 2023.03.20
                    Time: 19:02:00


-------------------------------------------------------------------------------
Address 52: Door Elect, Pass.        Labels: 4E1-910-802-52.lbl
   Part No SW: 4E1 910 802     HW: 4E1 959 802
   Component: Türsteuer.BF BRM005 0110 
   Coding: 0028196
   Shop #: WSC 02311 785 00200
   VCID: 5EB3FCB489FC8C6391-800A

No fault code found.

-------------------------------------------------------------------------------
Address 53: Parking Brake        Labels: 4E0-910-801.clb
   Part No SW: 4E0 910 801 A    HW: 4E0 907 801
   Component: EPB  AV1C1010   H01 1010 
   Revision: AV1C1010   
   Coding: 0000532
   Shop #: WSC 22102 384 58782
   VCID: 1D31BBB8C47AD77BC8-8048

2 Faults Found:
01316 - ABS Control Module
            013 - Check DTC Memory - Intermittent
             Freeze Frame:
                    Fault Status: 00101101
                    Fault Priority: 3
                    Fault Frequency: 45
                    Reset counter: 106
                    Mileage: 345120 km
                    Time Indication: 0
                    Date: 2023.03.28
                    Time: 12:05:50

             Freeze Frame:
                    Voltage: 12.94 V
                    Count: 236

02596 - Rear Brake Pads Worn
            008 - Implausible Signal
             Freeze Frame:
                    Fault Status: 01111000
                    Fault Priority: 6
                    Fault Frequency: 9
                    Reset counter: 147
                    Time Indication: 0

             Freeze Frame:
                    Voltage: 9.83 V
                    Count: 61


-------------------------------------------------------------------------------
Address 55: Headlight Range        Labels: 4E0-910-357.lbl
   Part No SW: 4E0 910 357     HW: 4E0 907 357
   Component: Pre-AFS         H01 0040 
   Revision: 00000001    Serial number:              
   Coding: 0000001
   Shop #: WSC 02311 785 00200
   VCID: 62CBC844BD84A883B5-8036

No fault code found.

-------------------------------------------------------------------------------
Address 56: Radio        Labels: 4E0-910-541.lbl
   Part No SW: 4E0 910 541 C    HW: 4E0 035 541
   Component: TUNER EU/US/RDW H41 0290 
   Revision: 00000000    Serial number: 304KH037552140
   Coding: 0000002
   Shop #: WSC 02313 785 00200
   VCID: 204F824CF308FA93E3-8074

No fault code found.

-------------------------------------------------------------------------------
Address 61: Battery Regul.        Labels: 4E0-910-181.lbl
   Part No SW: 4E0 910 181 A    HW: 4E0 915 181
   Component: ENERGIEMANAGER  H02 0230 
   Revision: 00000000    Serial number: 00000005111827
   Shop #: WSC 00000 785 00200
   VCID: 1E33BCB4C97CCC63D1-804A

   Subsystem 1 - Part No: 000 915 105 AK
   Component: von VA0  2343265789      
   Coding: 303030393135313035414B56413032333433323635373839
   Shop #: WSC 57899 001 1048576

No fault code found.

-------------------------------------------------------------------------------
Address 62: Door, Rear Left        Labels: 4E0-910-802.lbl
   Part No SW: 4E0 910 802     HW: 4E0 959 801 A
   Component: Türsteuer.HL BRM005 0110 
   Coding: 0028196
   Shop #: WSC 02311 785 00200
   VCID: 5DB1FBB884FA977B88-8008

No fault code found.

-------------------------------------------------------------------------------
Address 65: Tire Pressure        Labels: 4E0-910-273.lbl
   Part No SW: 4E0 910 273     HW: 4E0 907 273
   Component: Reifendruck 2   H01 0210 
   Coding: 0212127
   Shop #: WSC 02301 444 54128
   VCID: 5FCDC1B08EF6856B9A-800A

2 Faults Found:
01477 - System Switched Off
            000 - -
             Freeze Frame:
                    Fault Status: 01100000
                    Fault Priority: 4
                    Fault Frequency: 253
                    Reset counter: 66
                    Mileage: 285669 km
                    Time Indication: 0
                    Date: 2020.04.13
                    Time: 07:54:12

             Freeze Frame:
                    Speed: 0.0 km/h
                    Temperature: 2.0°C
                    Error Code: 0
                        Not Recogn.
                        Not Recogn.
                        Not Recogn.
                        Not Recogn.

01521 - Sensor for Tire Pressure
            004 - No Signal/Communication - MIL ON
             Freeze Frame:
                    Fault Status: 11100100
                    Fault Priority: 3
                    Fault Frequency: 1
                    Reset counter: 88
                    Mileage: 228001 km
                    Time Indication: 0
                    Date: 2017.10.05
                    Time: 10:41:15

             Freeze Frame:
                    Speed: 58.0 km/h
                    Temperature: 14.0°C
                    Error Code: 0
                        Not Recogn.
                        Not Recogn.
                        Not Recogn.
                        Not Recogn.


-------------------------------------------------------------------------------
Address 72: Door, Rear Right        Labels: 4E0-910-802.lbl
   Part No SW: 4E0 910 802     HW: 4E0 959 802 A
   Component: Türsteuer.HR BRM005 0110 
   Coding: 0028196
   Shop #: WSC 02311 785 00200
   VCID: 5DB1FBB884FA977B88-8008

No fault code found.

-------------------------------------------------------------------------------
Address 75: Telematics        Labels: None
   Part No SW: 4E0 910 616 A    HW: 4E0 035 616
   Component: Telematik USA1      0070 
   Revision: 00000004    Serial number: 0000ATD3006073
   Coding: 0000005
   Shop #: WSC 05111 444 57921
   VCID: 21498748FB02F39BEC-5124

1 Fault Found:
01531 - Emergency Battery
            002 - Lower Limit Exceeded - MIL ON

-------------------------------------------------------------------------------
Address 76: Park Assist        Labels: 4E0-910-283.lbl
   Part No SW: 4E0 910 283 A    HW: 4E0 919 283 B
   Component: Parkhilfe 8-Kan H11 0010 
   Revision: --.--.--    Serial number: 00000332100217
   Coding: 0001208
   Shop #: WSC 02313 785 00200
   VCID: 21498748F802F39BEC-8074

No fault code found.

End-------------------------(Elapsed Time: 03:58)------------------------
 
   #2  

Uwe

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The last few times we drove the car the airbag, ABS, and parking brake fault icons appeared all at the same time.
That's due to the wheel speed sensor fault in your ABS.

Also, a scan of this module indicates a mileage stamp of 0 and a date of more than 2 months into the future. What's up with that?
Most modules don't keep track of date or mileage themselves. If it's available on the bus at the time they set a fault and record freeze-frame data, they'll included it, but if it's not, they the can't.

If I remember correctly, the previous owner said he had just replaced the battery (OEM Varta). In spite of its age of at least 7 years it seems to be in very good condition, showing 12.9v after resting overnight, in car, not on the bench. It aces a load test as well and we have never experienced any battery related issues.
Then I'd leave it alone. You'll probably get another year or more out of it. It's been discussed in other threads, OEM batteries often last a very long time when they are not mounted in the engine bay and constantly cooked by the heat of the engine.

VCDS indicates a different part # for J644 than what is printed on the module... I don't know if that is relevant.
Probably not. But out of curiosity, what's printed on the module?

From the beginning I've been using an old school low amp charger when performing autoscans with engine off. I learned recently that perhaps an AGM specific charger would be more appropriate. It is charging at a rate of 2.5 amps by the time autoscan is completed and I remove the charger when it tapers to 1 amp. I don't believe I've rendered any harm by doing so but I thought I should make mention of it.
Certainly no harm, but I'm having a hard time believing that a 2.5A charger can maintain battery voltage in a 4E A8 with the ignition on.

Where/how are you connecting the charger?

-Uwe-
 
   #3  

terbogoat

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Hi Uwe, thanks for the reply.


Uwe: "That's due to the wheel speed sensor fault in your ABS."

The ABS light came on at about the same time as the other ones which made me think they were related. Evidently it was merely a coincidence. I swapped the sensor with the left rear and the fault did not move so the problem must be upstream from the sensor.


Uwe: "Probably not. But out of curiosity, what's printed on the module?"

The part # is 4E0 915 181. However, after taking another look it appears that I am mistaken... the number I see in the scan is not for the module in question.



Uwe: "Certainly no harm, but I'm having a hard time believing that a 2.5A charger can maintain battery voltage in a 4E A8 with the ignition on.

Where/how are you connecting the charger?"

The charger will charge at 4 amps max. It seems to do OK for the 5 minutes or so that it takes me to do a full scan, then takes 2 or 3 hours to bring the battery back up to full charge. Key on, engine off does indeed consume energy faster than the charger puts it back. I connect the positive clamp directly to the battery and the negative clamp to the terminal post near the battery module.
 
   #4  

Uwe

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I swapped the sensor with the left rear and the fault did not move so the problem must be upstream from the sensor.
OK, "Electrical Fault in Circuit" can certainly be up-stream of the sensor.

Key on, engine off does indeed consume energy faster than the charger puts it back.
Right, that's what I was thinking. A minimally equipped older Golf might pull less than 4A from the battery with the ignition on, but an A8 is going to pull a good bit more. Of course, any amount that you're putting back while it's pulling will help.

I connect the positive clamp directly to the battery and the negative clamp to the terminal post near the battery module.
Good. I wanted to make sure you aren't connecting it direct to the negative battery terminal because doing so would confuse your BMS.

-Uwe-
 
   #5  

terbogoat

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Update: Opening and cleaning the connectors (I used DeoxIT) for the knee bolster airbag and the BEM made those faults go away. I did that as well for the ABS module connector but it didn't help.

Regarding the ABS issue, it seems to be a heat issue. The ABS light is off upon cold starts, then comes on after a period of driving. The warmer the weather, the sooner it lights up.

As a test, I applied some heat to the module with a hair blow dryer on this morning's cold start... the light came on in 15 seconds. My guess is a failed module.

Thanks for the help provided along the way!
 
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