CODING (R36 Drivetrain in a 2008 Touran)

   #1  

Germanzues

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Dear Friends,

Need help/advice .Customer fitted R36 ecu ,lock set wiring loom, engine, drivetrain into a 1.4tsfi.Brake light stays on continuously.

See BCM no coding and handbrake no can comm.

Is there possible a solution.

Code:
Saturday,28,May,2022,13:51:42:45632
VCDS -- Windows Based VAG/VAS Emulator Running on Windows 10 x64
VCDS Version: 22.3.1.4 (x64)  HEX-V2 CB: 0.4615.4
Data version: 20220407 DS337.0
www.Ross-Tech.com


VIN: WVWZZZ3CZAE098120   License Plate: T   Repair Order:



--------------------------------------------------------------------------------
--------------------------------------------------------------------------------


Chassis Type: 3C (1K0)
Scan: 01 02 03 08 09 15 16 17 19 25 42 44 46 52 56 62 72 77

VIN: WVWZZZ3CZAE098120   Mileage: 186840km-116096miles

01-Engine -- Status: Malfunction 0010
02-Auto Trans -- Status: Malfunction 0010
03-ABS Brakes -- Status: Malfunction 0010
04-Steering Angle -- Status: OK 0000
08-Auto HVAC -- Status: Malfunction 0010
09-Cent. Elect. -- Status: Malfunction 0010
15-Airbags -- Status: Malfunction 0010
16-Steering wheel -- Status: Malfunction 0010
17-Instruments -- Status: OK 0000
19-CAN Gateway -- Status: Malfunction 0010
25-Immobilizer -- Status: OK 0000
42-Door Elect, Driver -- Status: OK 0000
44-Steering Assist -- Status: OK 0000
46-Central Conv. -- Status: OK 0000
52-Door Elect, Pass. -- Status: OK 0000
56-Radio -- Status: OK 0000
62-Door, Rear Left -- Status: OK 0000
72-Door, Rear Right -- Status: Malfunction 0010
77-Telephone -- Status: Not registered 0011
-------------------------------------------------------------------------------
Address 01: Engine (BWS)       Labels: 03H-906-032-BLV.clb
   Part No SW: 03H 906 032 FS    HW: 03H 906 032 AB
   Component: CC3.6-FSI-EU5   G   4855
   Revision: 5GH07---    Serial number: VWZCZ000000000
   Coding: 0000175
   Shop #: WSC 05311 000 08193
   VCID: 78A81FAE0ED86FCBF7F-802C
   VINID: 9E69EAAAA0D3A91540248042003341BFD4

10 Faults Found:
000054 - Oxygen (Lambda) Sensor B1 S2: Heating Circuit
               P0036 - 004 - Malfunction / Open Circuit - MIL ON
             Freeze Frame:
                    Fault Status: 11100100
                    Fault Priority: 0
                    Fault Frequency: 1
                    Reset counter: 255
                    Mileage: 186675 km
                    Time Indication: 0
                    Date: 2000.00.00
                    Time: 22:24:52

             Freeze Frame:
                    RPM: 913 /min
                    Load: 34.1 %
                    Speed: 0.0 km/h
                    Temperature: 49.0°C
                    Temperature: 20.0°C
                    Absolute Pres.: 1000.0 mbar
                    Voltage: 13.970 V

000086 - Oxygen (Lambda) Sensor B2 S2: Heating Circuit
               P0056 - 004 - Malfunction / Open Circuit - MIL ON
             Freeze Frame:
                    Fault Status: 11100100
                    Fault Priority: 0
                    Fault Frequency: 1
                    Reset counter: 255
                    Mileage: 186675 km
                    Time Indication: 0
                    Date: 2000.00.00
                    Time: 22:24:52

             Freeze Frame:
                    RPM: 913 /min
                    Load: 34.1 %
                    Speed: 0.0 km/h
                    Temperature: 49.0°C
                    Temperature: 20.0°C
                    Absolute Pres.: 1000.0 mbar
                    Voltage: 13.970 V

012423 - Voltage Supply Relay for Engine Components
               P3087 - 004 - Electrical Malfunction - MIL ON
             Freeze Frame:
                    Fault Status: 11100100
                    Fault Priority: 0
                    Fault Frequency: 1
                    Reset counter: 255
                    Mileage: 186675 km
                    Time Indication: 0
                    Date: 2000.00.00
                    Time: 22:24:52

             Freeze Frame:
                    RPM: 913 /min
                    Load: 34.1 %
                    Speed: 0.0 km/h
                    Temperature: 49.0°C
                    Temperature: 20.0°C
                    Absolute Pres.: 1000.0 mbar
                    Voltage: 13.970 V

049448 - No Communications with Parking Brake Control Module
               U0128 - 008 -
             Freeze Frame:
                    Fault Status: 01101000
                    Fault Priority: 0
                    Fault Frequency: 1
                    Reset counter: 255
                    Mileage: 186675 km
                    Time Indication: 0
                    Date: 2000.00.00
                    Time: 22:24:52

             Freeze Frame:
                    RPM: 913 /min
                    Load: 31.4 %
                    Speed: 0.0 km/h
                    Temperature: 49.0°C
                    Temperature: 20.0°C
                    Absolute Pres.: 1000.0 mbar
                    Voltage: 13.970 V

012555 - Low Pressure Fuel regulation
               P310B - 001 - Fuel Pressure Outside Specification
             Freeze Frame:
                    Fault Status: 01100001
                    Fault Priority: 0
                    Fault Frequency: 2
                    Reset counter: 255
                    Mileage: 186675 km
                    Time Indication: 0
                    Date: 2000.00.00
                    Time: 22:24:55

             Freeze Frame:
                    RPM: 957 /min
                    Load: 25.9 %
                    Speed: 0.0 km/h
                    Temperature: 49.0°C
                    Temperature: 20.0°C
                    Absolute Pres.: 1000.0 mbar
                    Voltage: 13.970 V

000064 - Oxygen (Lambda) Sensor Signals Swapped
               P0040 - 008 - B1-S1 / B2-S1 - MIL ON
             Freeze Frame:
                    Fault Status: 11101000
                    Fault Priority: 0
                    Fault Frequency: 10
                    Reset counter: 255
                    Mileage: 186675 km
                    Time Indication: 0
                    Date: 2000.00.00
                    Time: 22:25:13

             Freeze Frame:
                    RPM: 692 /min
                    Load: 36.8 %
                    Speed: 0.0 km/h
                    Temperature: 51.0°C
                    Temperature: 20.0°C
                    Absolute Pres.: 1000.0 mbar
                    Voltage: 13.970 V

000768 - Random/Multiple Cylinder Misfire Detected
               P0300 - 001 -  - Intermittent
             Freeze Frame:
                    Fault Status: 00100001
                    Fault Priority: 0
                    Fault Frequency: 1
                    Reset counter: 255
                    Mileage: 186675 km
                    Time Indication: 0
                    Date: 2000.00.00
                    Time: 22:25:14

             Freeze Frame:
                    RPM: 741 /min
                    Load: 32.9 %
                    Speed: 0.0 km/h
                    Temperature: 51.0°C
                    Temperature: 20.0°C
                    Absolute Pres.: 1000.0 mbar
                    Voltage: 13.970 V

000771 - Cylinder 3
               P0303 - 001 - Misfire Detected - Intermittent
             Freeze Frame:
                    Fault Status: 00100001
                    Fault Priority: 0
                    Fault Frequency: 1
                    Reset counter: 255
                    Mileage: 186675 km
                    Time Indication: 0
                    Date: 2000.00.00
                    Time: 22:25:14

             Freeze Frame:
                    RPM: 741 /min
                    Load: 32.9 %
                    Speed: 0.0 km/h
                    Temperature: 51.0°C
                    Temperature: 20.0°C
                    Absolute Pres.: 1000.0 mbar
                    Voltage: 13.970 V

000770 - Cylinder 2
               P0302 - 001 - Misfire Detected - Intermittent
             Freeze Frame:
                    Fault Status: 00100001
                    Fault Priority: 0
                    Fault Frequency: 1
                    Reset counter: 255
                    Mileage: 186675 km
                    Time Indication: 0
                    Date: 2000.00.00
                    Time: 22:25:14

             Freeze Frame:
                    RPM: 741 /min
                    Load: 32.9 %
                    Speed: 0.0 km/h
                    Temperature: 51.0°C
                    Temperature: 20.0°C
                    Absolute Pres.: 1000.0 mbar
                    Voltage: 13.970 V

000278 - Engine Coolant Temp. Sensor (G62)
               P0116 - 008 - Implausible Signal - Intermittent
             Freeze Frame:
                    Fault Status: 00101000
                    Fault Priority: 0
                    Fault Frequency: 1
                    Reset counter: 255
                    Mileage: 186768 km
                    Time Indication: 0
                    Date: 2000.00.00
                    Time: 13:23:04

             Freeze Frame:
                    RPM: 2023 /min
                    Load: 49.8 %
                    Speed: 78.0 km/h
                    Temperature: 54.0°C
                    Temperature: 11.0°C
                    Absolute Pres.: 1010.0 mbar
                    Voltage: 14.224 V

Readiness: 0010 0101

-------------------------------------------------------------------------------
Address 02: Auto Trans        Labels: 02E-927-770.clb
   Part No SW: 02E 300 012 L    HW: 02E 927 770 AL
   Component: GSG DSG AG6     511 2102
   Revision:    51112    Serial number: 00000912290055
   Coding: 0000020
   Shop #: WSC 11111 111 45799
   VCID: 196E3A2AD59296C3281-804C

2 Faults Found:
28907 - No Communications with Cruise Control (Front) Distance Sensor
            U0235 - 000 -
             Freeze Frame:
                    Fault Status: 01100000
                    Fault Priority: 0
                    Fault Frequency: 255
                    Reset counter: 40
                    Mileage: 186675 km
                    Time Indication: 0

18290 - Powertrain Data Bus
            P1882 - 000 - Missing Message from Electric Parking Brake Controller
             Freeze Frame:
                    Fault Status: 01100000
                    Fault Priority: 0
                    Fault Frequency: 255
                    Reset counter: 40
                    Mileage: 186675 km
                    Time Indication: 0


-------------------------------------------------------------------------------
Address 03: ABS Brakes        Labels:. 1K0-614-517-MK60AT.clb
   Part No SW: 1K0 614 517 AC    HW: 1K0 614 517 AC
   Component: ESP FRONT MK60-AT   0102
   Revision: 00H14001  
   Coding: 0004806
   Shop #: WSC 00046 412 00000
   VCID: 68884FEE5E78FF4B67F-803C

2 Faults Found:
00526 - Brake Light Switch (F)
            008 - Implausible Signal - Intermittent
00778 - Steering Angle Sensor (G85)
            003 - Mechanical Failure

-------------------------------------------------------------------------------
Address 08: Auto HVAC        Labels: 1K0-820-047.lbl
   Part No SW: 1K0 820 047 FT    HW: 1K0 820 047 FT
   Component: Climatic PQ35   141 0909
   Revision: 00141027    Serial number: 00000000000000
   Shop #: WSC 00000 000 00000
   VCID: 7BA200A23FEE44D39AD-802E

2 Faults Found:
00229 - Refrigerant Pressure
            002 - Lower Limit Exceeded
00898 - Control Circuit A/C compressor
            010 - Open or Short to Plus

-------------------------------------------------------------------------------
Address 09: Cent. Elect.        Labels:. 3C0-937-049-30-M.lbl
   Part No SW: 3C0 937 049 AH    HW: 3C0 937 049 AH
   Component: Bordnetz-SG     H54 2202
   Revision: 00H54000    Serial number: 00000007564951
   Coding: 008D0F2100040F0047120C000000000000097B075C000100000000000000
   Shop #: WSC 01324 785 00200
   VCID: 6FBA24F27B962873265-803A

   Subsystem 1 - Part No: 2K2 955 119 C  Labels: 1KX-955-119.CLB
   Component: Wischer 230108 021  0501
   Coding: 00038805
   Shop #: WSC 01324

1 Fault Found:
00526 - Brake Light Switch (F)
            008 - Implausible Signal
             Freeze Frame:
                    Fault Status: 01101000
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 39
                    Mileage: 186675 km
                    Time Indication: 0
                    Date: 2005.09.13
                    Time: 31:63:63

             Freeze Frame:
                        ON
                    Voltage: 13.75 V
                        ON
                        ON
                        OFF
                        OFF
                        OFF


-------------------------------------------------------------------------------
Address 15: Airbags        Labels: 1T0-909-605.lbl
   Part No SW: 1T0 909 605 D    HW: 1T0 909 605 D
   Component: 04 AIRBAG VW8   021 0100
   Revision: 02021000    Serial number: 003B9D05XYM1
   Coding: 0012340
   Shop #: WSC 01324 785 00200
   VCID: 3634D196444C59BB253-8062

   Subsystem 1 - Serial number: 6332QSME3C0B3B17N

   Subsystem 2 - Serial number: 6342QSME3C110F39K

   Subsystem 3 - Serial number: 6352QSME327A7665N

   Subsystem 4 - Serial number: 6362QSME327B7735N

1 Fault Found:
01218 - Side Airbag Igniter; Passenger Side (N200)
            001 - Upper Limit Exceeded - MIL ON

-------------------------------------------------------------------------------
Address 16: Steering wheel        Labels: 1K0-953-549-MY8.lbl
   Part No SW: 1K0 953 549 AQ    HW: 1K0 953 549 AQ
   Component: J0527           636 0070
   Coding: 0012142
   Shop #: WSC 00000 000 00000
   VCID: 015E724A5D022E03C01-8054

   Subsystem 1 - Part No: XXXXXXXXXXX
   Component: E0221           002 0030

1 Fault Found:
00883 - Ignition Switch (D) Terminal S
            012 - Electrical Fault in Circuit - Intermittent

-------------------------------------------------------------------------------
Address 17: Instruments        Labels: 1K0-920-xxx-17.lbl
   Part No SW: 1T0 920 864     HW: 1T0 920 864
   Component: KOMBIINSTRUMENT VDD 1212
   Revision: V0002000    Serial number: VWX7Z0G83NA1F6
   Coding: 0003501
   Shop #: WSC 00000 011 2053004
   VCID: 72BC2D8668A4059BC9B-8026

No fault code found.

-------------------------------------------------------------------------------
Address 19: CAN Gateway        Labels:. 1K0-907-530-V3.clb
   Part No SW: 1K0 907 530 L    HW: 1K0 907 951
   Component: J533  Gateway   H07 0052
   Revision:   H07 01    Serial number: 050907F1001049
   Coding: ED807F060002028003
   Shop #: WSC 01324 785 00200
   VCID: 3038E78EA628778B7FF-8064

1 Fault Found:
01044 - Control Module Incorrectly Coded
            000 - -
             Freeze Frame:
                    Fault Status: 01100000
                    Fault Priority: 1
                    Fault Frequency: 73
                    Reset counter: 255
                    Mileage: 186675 km
                    Time Indication: 0
                    Date: 2000.00.00
                    Time: 22:25:10


-------------------------------------------------------------------------------
Address 25: Immobilizer        Labels: 1K0-920-xxx-25.clb
   Part No SW: 1T0 920 864     HW: 1T0 920 864
   Component: IMMO            VDD 1212
   Revision: V0002000    Serial number: VWX7Z0G83NA1F6
   Shop #: WSC 00000 000 00000
   VCID: 72BC2D8668A4059BC9B-8026

No fault code found.

-------------------------------------------------------------------------------
Address 42: Door Elect, Driver        Labels:. 1K0-959-701-MAX3.clb
   Part No SW: 1T0 959 701 E    HW: 1T0 959 701 E
   Component: Tuer-SG         006 1202
   Coding: 0000693
   Shop #: WSC 01324 785 00200
   VCID: 392EDAAA7552B6C3C81-806C

No fault code found.

-------------------------------------------------------------------------------
Address 44: Steering Assist        Labels: 1Kx-909-144-G2V3.clb
   Part No: 1K2 909 144 M
   Component: EPS_ZFLS Kl.071 H08 1901
   Shop #: WSC 01324 785 00200
   VCID: 3634D196444C59BB253-8062

No fault code found.

-------------------------------------------------------------------------------
Address 46: Central Conv.        Labels:. 1K0-959-433-MAX.clb
   Part No SW: 1K0 959 433 CA    HW: 1K0 959 433 CA
   Component:    KSG PQ35 G2  020 0204
   Revision: 00020000    Serial number: 00000000000000
   Coding: 809002085103087F2D06840560085F03E0FCA0
   Shop #: WSC 01324 785 00200
   VCID: 71BE228A6DA23E83301-8024

   Subsystem 1 - Component:   Sounder n.mounted   

   Subsystem 2 - Component:       NGS n.mounted   

   Subsystem 3 - Component:      IRUE n.mounted   

No fault code found.

-------------------------------------------------------------------------------
Address 52: Door Elect, Pass.        Labels:. 1K0-959-702-MAX3.clb
   Part No SW: 1T0 959 702 S    HW: 1T0 959 702 S
   Component: Tuer-SG         009 2116
   Coding: 0004789
   Shop #: WSC 73400 981 91313
   VCID: 48C8AF6E3EB8DF4B47F-801C

No fault code found.

-------------------------------------------------------------------------------
Address 56: Radio (J0503)       Labels:. 5M0-035-1xx-56.clb
   Part No SW: 5K0 035 190     HW: 5K0 035 190
   Component: Radio RCD510  040 0167
   Revision: 00000001    Serial number: VWZ1Z3K3000599
   Coding: 0100040004
   Shop #: WSC 05311 000 08193
   VCID: 629C5DC6B444951BB9B-8036

No fault code found.

-------------------------------------------------------------------------------
Address 62: Door, Rear Left        Labels:. 1K0-959-703-GEN3.clb
   Part No SW: 1K0 959 703 J    HW: 1K0 959 703 J
   Component: Tuer-SG         006 1202
   Coding: 0000144
   Shop #: WSC 00000 000 00000
   VCID: 372ADC924346A0B33E5-8062

No fault code found.

-------------------------------------------------------------------------------
Address 72: Door, Rear Right        Labels:. 1K0-959-704-GEN3.clb
   Part No SW: 1K0 959 704 J    HW: 1K0 959 704 J
   Component: Tuer-SG         006 1202
   Coding: 0000128
   Shop #: WSC 11111 111 1012551
   VCID: 3828DFAE4E58AFCB37F-806C

1 Fault Found:
00103 - Rear Right Interior Locking Button (E311)
            008 - Implausible Signal

-------------------------------------------------------------------------------
Address 77: Telephone        Labels: 3C0-035-730.lbl
   Part No SW: 5N0 035 730 A    HW: 5N0 035 730 A
   Component: J412                4100
   Revision: 00015000    Serial number: 0000B7A061463
   Coding: 0020055
   Shop #: WSC 00000 000 00000
   VCID: 261401D694EC293B953-8072

No fault code found.

End----------(Elapsed Time: 01:14, VBatt start/end: 13.5V/13.6V)-----------
 
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   #2  

Uwe

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Customer fitted R36 ecu ,lock set wiring loom, engine, drivetrain into a 1.4tsfi.
Moving to Retrofits...

This may need more than coding. The original ABS module in that car may not be compatible with the new drivetrain components, but I'm not sure.

-Uwe-
 
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   #3  

2kaa52

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Which car is this ?

This vin WVWZZZ3CZAE098120 is from engine donor car i think.

It seems it is a pq35 car,golf mk5 etc,the scan has many 1k0.... Module part numbers
 
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   #4  

JMR

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this is going to be sitting in the cold parking lot for a while :)
 
   #5  

Germanzues

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Which car is this ?

This vin WVWZZZ3CZAE098120 is from engine donor car i think.

It seems it is a pq35 car,golf mk5 etc,the scan has many 1k0.... Module part numbers


Hi,

Yes ,you are correct.

The body vin WVGZZZ1TZ8W063826.

The gate way is also 1KO.

Can the brake light be coded out in order to work.
 
   #6  

kamold

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There is logic in the ECU for brake test switch.
I ran into this issue when I replaced the MED9.1 in my R36 with MED17 from Passat NMS.
Because the R36 has EPB (PQ46 platform) and the NMS does not (same as PQ35) the brake test switch logic in the ECU is invalid, so brake light comes on immediately. You can see this in measuring values in CECM and ABS.
I could not find a solution either by changing wiring or attempts to modify the ECU software. What I ended up having to do was change the ECU software on the MED17.1.62 to Passat B7 BWS. Then the brake test switch logic was correct (ie EPB) and it works.
The brake switch on the brake booster can be wired either with 3 or 4 pins depending on the car. I tried both, and replaced the switch with a new part but it didn't make any difference.

I don't know if there is another solution but one way you could work around this would be to use an MED17.1.62 from Passat NMS. There are minimal wiring changes, just need to replace the engine speed sensor.
If you manage to find a way to change the BTS logic in the ECU I'd be very interested.
 
   #7  

kamold

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Actually I had another thought - have you tried the previous EU4 software for BWS?
Try 03H 906 032 AM sw 3488.
 
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