Amarok 2012 4 Motion manual 90 kw basic version

   #1  

Chrisvn

Verified VCDS User
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VCDS Serial number
C?ID=441770
Good morning.

I am a new member to the forum, joined after purchasing VCDS to help me diagnose and understand issues on my VW's.

Thanks for a product that I can use to learn and understand my vehicles !


Background

My Amarok suffered a failure of all the 4 motion function (4x2, 4x4 high, 4x4 low and dif locks) , had the vehicle recovered to a VW workshop and they could not help me to sort the issue. They did how ever get 4x2 back. I Collected the vehicle and did my first VCDS diagnostic .....

Code:
Thursday,06,May,2021,18:54:00:09431
VCDS -- Windows Based VAG/VAS Emulator Running on Windows 7 x64
VCDS Version: 21.3.0.0 (x64)  HEX-V2 CB: 0.4543.4
Data version: 20210226 DS325.0
www.Ross-Tech.com


VIN: WV1ZZZ2HZCA008550   License Plate: JNN144NW
Mileage: 243380km-151229mi   Repair Order:



--------------------------------------------------------------------------------
--------------------------------------------------------------------------------


Chassis Type: 2H-VN81 (6N0)
Scan: 01 03 08 09 15 17 19 22 25 32 69

VIN: WV1ZZZ2HZCA008550   Mileage: 243380km-151229miles

01-Engine -- Status: OK 0000
03-ABS Brakes -- Status: Malfunction 1010
08-Auto HVAC -- Status: Malfunction 0010
09-Cent. Elect. -- Status: Malfunction 0010
15-Airbags -- Status: Malfunction 0010
17-Instruments -- Status: Malfunction 0010
19-CAN Gateway -- Status: Malfunction 0010
22-AWD -- Status: Malfunction 1010
25-Immobilizer -- Status: OK 0000
32-Differential Locks -- Status: Malfunction 1010
69-Trailer -- Status: Malfunction 1010
-------------------------------------------------------------------------------
Address 01: Engine (J623-CDBA)       Labels:. 03L-906-022-CAA.clb
   Part No SW: 03L 906 019 EN    HW: 03L 907 309 K
   Component: R4 2,0L EDC   H43 3053 
   Revision: 26H43---    Serial number: 00000000000000
   Coding: 01190012230600080000
   Shop #: WSC 05147 996 88872
   ASAM Dataset: EV_ECM20TDI01103L906019EN 002006
   ROD: EV_ECM20TDI01103L906019EN_002.rod
   VCID: 7BA20A0CC3672DA3DA1-802E

No fault code found.
Readiness: 0 0 0 0 0

-------------------------------------------------------------------------------
Address 03: ABS Brakes        Labels: Redir Fail!
   Part No SW: 2H0 907 379 H    HW: 2H0 907 379 B
   Component: ASR MK25 E          0107 
   Revision: 00H23001   
   Coding: 0000069
   Shop #: WSC 07456 790 50316
   VCID: 3536DC34A9433BD36C5-8060

2 Faults Found:
02053 - Control Module for Transfer Case (J646)
            004 - No Signal/Communication - Intermittent
             Freeze Frame:
                    Fault Status: 00100100
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 229
                    Mileage: 243387 km
                    Time Indication: 0
                    Date: 2015.09.17
                    Time: 15:53:35

             Freeze Frame:
                    Count: 16384
                    Count: 4097
                    Count: 8268
                    Count: 0

02054 - Control Module for Differential Locks (J647)
            004 - No Signal/Communication - Intermittent
             Freeze Frame:
                    Fault Status: 00100100
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 229
                    Mileage: 243387 km
                    Time Indication: 0
                    Date: 2015.09.17
                    Time: 15:53:49

             Freeze Frame:
                    Count: 16384
                    Count: 4097
                    Count: 8260
                    Count: 0


-------------------------------------------------------------------------------
Address 08: Auto HVAC (J301)       Labels:| 7E5-907-047.clb
   Part No SW: 2H0 907 047 D    HW: 2H0 907 047 D
   Component: Climatic-T5   H11 0303 
   Revision: 00001006   
   Coding: 0000000002
   Shop #: WSC 07456 790 50316
   ASAM Dataset: EV_ClimaticT5 A01003
   ROD: EV_ClimaT5Basis.rod
   VCID: 290E0044797B6F33F8D-807C

2 Faults Found:
13701392 - Function Restricted due to Missing Message(s)
          U1111 00 [008] - -
          [Bremsensteuergerät - kein Signal/Kommunikation]
          Intermittent - Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 6
                    Fault Frequency: 1
                    Reset counter: 229
                    Mileage: 243387 km
                    Date: 2021.04.26
                    Time: 14:18:19

9481748 - High Pressure Sensor
          B10AE 14 [008] - Open or Short to Ground
          Intermittent - Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 229
                    Mileage: 243387 km
                    Date: 2021.04.26
                    Time: 15:53:52


-------------------------------------------------------------------------------
Address 09: Cent. Elect. (J519)       Labels:. 6R0-937-08x-09.clb
   Part No SW: 6R7 937 085 D    HW: 6R7 937 085 D
   Component: PQ25 BCM      H12 0022 
   Revision: -5------    Serial number: 1002480401   
   Coding: 060000380801000000000000240A04840000410E600200003000
   Shop #: WSC 07462 790 50316
   VCID: 43D2B2ECFB979563D21-8016

1 Fault Found:
00446 - Function Limitation due to Under-Voltage
            002 - Lower Limit Exceeded - Intermittent

-------------------------------------------------------------------------------
Address 15: Airbags (J234)       Labels:| 5K0-959-655.clb
   Part No SW: 2H0 959 655 B    HW: 2H0 959 655 B
   Component: VW10Airbag00C H06 0013 
   Revision: --------    Serial number: 003HN004BJF6
   Coding: 000000000000000000000000000000003043
   Shop #: WSC 07446 790 50316
   ASAM Dataset: EV_AirbaVW10BPAVN750 A01026
   ROD: EV_AirbaVW10BPAVN750_VN75.rod
   VCID: 3332E22CABB725E3421-8066

   Crash sensor for front airbag: driver side:
   Serial number: 3555YRB405T0GA4699JT

   Crash sensor for front airbag: front passenger side:
   Serial number: 3565YRB405H0GR7698I-

1 Fault Found:
12656896 - Databus
          U1122 00 [008] - Implausible Message
          [Bremse8 Time Out Error]
          Intermittent - Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 6
                    Fault Frequency: 1
                    Reset counter: 229
                    Mileage: 243387 km
                    Date: 2021.04.26
                    Time: 14:18:18


-------------------------------------------------------------------------------
Address 17: Instruments (J285)       Labels:| 5K0-920-xxx-17.clb-SRI1
   Part No SW: 2H0 920 851 B    HW: 2H0 920 851 B
   Component: KOMBI         H02 0505 
   Serial number: 00000000000000
   Coding: 170000
   Shop #: WSC 07456 790 50316
   ASAM Dataset: EV_Kombi_UDS_VDD_RM09 A04114
   ROD: EV_Kombi_UDS_VDD_RM09_004_VW36.rod
   VCID: 25160C7415634B53DC5-8070

3 Faults Found:
12656896 - Function Restricted due to Missing Message(s)
          U1111 00 [008] - -
          [Steuergerät für Bremse: keine Kommunikation]
          Intermittent - Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 6
                    Fault Frequency: 1
                    Reset counter: 229
                    Mileage: 243387 km
                    Date: 2021.04.26
                    Time: 14:18:18

12653568 - Function Restricted due to Missing Message(s)
          U1111 00 [008] - -
          [Steuergerät für Allrad: keine Kommunikation]
          Intermittent - Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 6
                    Fault Frequency: 1
                    Reset counter: 229
                    Mileage: 243387 km
                    Date: 2021.04.26
                    Time: 15:53:34

13647872 - Function Restricted due to Missing Message(s)
          U1111 00 [008] - -
          [Steuergerät für Quersperre: keine Kommunikation]
          Intermittent - Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 6
                    Fault Frequency: 1
                    Reset counter: 229
                    Mileage: 243387 km
                    Date: 2021.04.26
                    Time: 15:54:18


-------------------------------------------------------------------------------
Address 19: CAN Gateway (J533)       Labels:. 6N0-909-901-6R.clb
   Part No SW: 6N0 909 901     HW: 6R7 937 085 D
   Component: GW-K-CAN TP20 0022 
   Revision: -5------   
   Coding: 742100
   Shop #: WSC 07462 790 50316
   VCID: 70B82D209AA15EFB7F3-8024

4 Faults Found:
01517 - Control Module for Trailer/Towing Sensor (J345)
            004 - No Signal/Communication - Intermittent
01316 - ABS Control Module
            004 - No Signal/Communication - Intermittent
01324 - Control Module for All Wheel Drive (J492)
            004 - No Signal/Communication - Intermittent
02054 - Control Module for Differential Locks (J647)
            004 - No Signal/Communication - Intermittent

-------------------------------------------------------------------------------
Address 22: AWD        Labels: None
   Part No SW: 2H0 927 755 D    HW: 2H0 927 755 D
   Component: SG offroad VTG      0156 
   Revision: 00H07000    Serial number: T19YC012910BDT
   Coding: 0000013
   Shop #: WSC 131071 1023 2097151
   VCID: 313EE8245D2B17F330D-8064

1 Fault Found:
02042 - Control Circuit for Motor in Transfer Case
            007 - Short to Ground - MIL ON
             Freeze Frame:
                    Fault Status: 11100111
                    Fault Priority: 1
                    Fault Frequency: 13
                    Reset counter: 40
                    Time Indication: 0

             Freeze Frame:
                    Battery Volts: 9.7 V
                    Current: 0.0 A
                    Voltage: 4.00 V
                    RPM: 51 /min
                    Speed: 0.0 km/h


-------------------------------------------------------------------------------
Address 25: Immobilizer (J334)       Labels:| 5K0-920-xxx-25.clb
   Part No SW: 5K0 953 234     HW: 5K0 953 234
   Component: IMMO          H02 0505 
   Serial number:               
   Coding: 000000
   Shop #: WSC 00000 000 00000
   ASAM Dataset: EV_Immo_UDS_VDD_RM09 A03009
   ROD: EV_Immo_UDS_VDD_RM09_VW21.rod
   VCID: 6A8C3F48BCFDA42B317-803E

No fault code found.

-------------------------------------------------------------------------------
Address 32: Differential Locks (J647)       Labels:* 2H0-927-771.clb
   Part No SW: 2H0 927 771     HW: 2H0 927 771
   Component: Quersperre    H04 0014 
   Revision: 11001001    Serial number: 4DG 01.06.11 00
   Coding: 000001
   Shop #: WSC 00000 000 00000
   ASAM Dataset: EV_QuersUDSAAMVN817 A01005
   ROD: EV_QuersUDSAAMVN817.rod
   VCID: 6B823A4CB307BD234A1-803E

2 Faults Found:
0003 - Supply voltage
          U1011 00 [008] - Voltage too Low
          [System Battery Voltage Low]
          Intermittent - Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 1
                    Fault Frequency: 1
                    Reset counter: 229
                    Mileage: 243387 km
                    Date: 2021.04.26
                    Time: 15:50:29

                    Vehicle speed: 71 km/h
                    Engine RPM: 143.00 /min
                    Voltage terminal 30: 7.4 V
                    Voltage at sensor: 1.0 V
                    Actuator: coil current: 0.0 A

12656896 - Function Restricted due to Missing Message(s)
          U1111 00 [008] - -
          [Bremsensteuergerät - no communcation]
          Intermittent - Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 1
                    Fault Frequency: 1
                    Reset counter: 229
                    Mileage: 243387 km
                    Date: 2021.04.26
                    Time: 14:18:17

                    Vehicle speed: 0 km/h
                    Engine RPM: 0.00 /min
                    Voltage terminal 30: 12.1 V
                    Voltage at sensor: 1.0 V
                    Actuator: coil current: 0.0 A


-------------------------------------------------------------------------------
Address 69: Trailer (J345)       Labels:. 1K0-907-383-V2.clb
   Part No SW: 1K0 907 383 F    HW: 1K0 907 383 F
   Component: Anhaenger     H09 0100 
   Revision: 3A001001    Serial number: 00000143451562
   Coding: 0100000100000000
   Shop #: WSC 00000 000 00000
   VCID: 3038ED205A211EFB3F3-8064

4 Faults Found:
01299 - Diagnostic Interface for Data Bus (J533)
            004 - No Signal/Communication - Intermittent
             Freeze Frame:
                    Fault Status: 00100100
                    Fault Priority: 6
                    Fault Frequency: 1
                    Reset counter: 229
                    Mileage: 243387 km
                    Time Indication: 0
                    Date: 2015.09.17
                    Time: 08:19:35

01336 - Company Data Bus for Comfort System
            004 - No Signal/Communication - Intermittent
             Freeze Frame:
                    Fault Status: 00100100
                    Fault Priority: 1
                    Fault Frequency: 1
                    Reset counter: 229
                    Mileage: 243387 km
                    Time Indication: 0
                    Date: 2015.09.17
                    Time: 08:19:35

00457 - Central Electronics Control Module / BCM (J519)
            004 - No Signal/Communication - Intermittent
             Freeze Frame:
                    Fault Status: 00100100
                    Fault Priority: 6
                    Fault Frequency: 1
                    Reset counter: 229
                    Time Indication: 0

01316 - ABS Control Module
            004 - No Signal/Communication - Intermittent
             Freeze Frame:
                    Fault Status: 00100100
                    Fault Priority: 6
                    Fault Frequency: 1
                    Reset counter: 229
                    Mileage: 243387 km
                    Time Indication: 0
                    Date: 2015.09.17
                    Time: 14:18:20


End----------(Elapsed Time: 00:44, VBatt start/end: 12.5V/12.5V)-----


After removing the transfer control motor (V455) I discovered a grinding sound when turning it by hand. Opened the motor up and saw the bearing in the motor failed. The armature was touching the strator (causing a short ?).

I replaced the transfer case control motor with a second hand motor and the vehicle is able to engage 4x4 high and 4x4 low, but there is still issues: when reverse gear is engaged and driving rough terrain off road the inter axil lock-up light (K278) will filicker inetrmittedly. I did another two diagnostics:


Code:
hursday,10,June,2021,13:31:43:09431
VCDS -- Windows Based VAG/VAS Emulator Running on Windows 7 x64
VCDS Version: 21.3.0.0 (x64)  HEX-V2 CB: 0.4543.4
Data version: 20210226 DS325.0
www.Ross-Tech.com


VIN: WV1ZZZ2HZCA008550   License Plate: AMAROK 10JUNIE
Mileage: 244800km-152111mi   Repair Order:



--------------------------------------------------------------------------------
--------------------------------------------------------------------------------


Chassis Type: 2H-VN81 (6N0)
Scan: 01 03 08 09 15 17 19 22 25 32 69

VIN: WV1ZZZ2HZCA008550   Mileage: 244800km-152111miles

01-Engine -- Status: OK 0000
03-ABS Brakes -- Status: Malfunction 0010
08-Auto HVAC -- Status: OK 0000
09-Cent. Elect. -- Status: OK 0000
15-Airbags -- Status: OK 0000
17-Instruments -- Status: OK 0000
19-CAN Gateway -- Status: OK 0000
22-AWD -- Status: Malfunction 0010
25-Immobilizer -- Status: OK 0000
32-Differential Locks -- Status: OK 0000
69-Trailer -- Status: OK 0000
-------------------------------------------------------------------------------
Address 01: Engine (J623-CDBA)       Labels:. 03L-906-022-CAA.clb
   Part No SW: 03L 906 019 EN    HW: 03L 907 309 K
   Component: R4 2,0L EDC   H43 3053 
   Revision: 26H43---    Serial number: 00000000000000
   Coding: 01190012230600080000
   Shop #: WSC 05147 996 88872
   ASAM Dataset: EV_ECM20TDI01103L906019EN 002006
   ROD: EV_ECM20TDI01103L906019EN_002.rod
   VCID: 7BA20A0CC3672DA3DA1-802E

No fault code found.
Readiness: 0 0 0 0 1

-------------------------------------------------------------------------------
Address 03: ABS Brakes        Labels: Redir Fail!
   Part No SW: 2H0 907 379 H    HW: 2H0 907 379 B
   Component: ASR MK25 E          0107 
   Revision: 00H23001   
   Coding: 0000069
   Shop #: WSC 07456 790 50316
   VCID: 3536DC34A9433BD36C5-8060

1 Fault Found:
03716 - Regulation Function Disabled; Blocking Electronics Active
            000 - - - Intermittent
             Freeze Frame:
                    Fault Status: 00100000
                    Fault Priority: 6
                    Fault Frequency: 1
                    Reset counter: 115
                    Mileage: 244778 km
                    Time Indication: 0
                    Date: 2015.10.31
                    Time: 16:38:57

             Freeze Frame:
                    Count: 49408
                    Count: 257
                    Count: 4175
                    Count: 0


-------------------------------------------------------------------------------
Address 08: Auto HVAC (J301)       Labels:| 7E5-907-047.clb
   Part No SW: 2H0 907 047 D    HW: 2H0 907 047 D
   Component: Climatic-T5   H11 0303 
   Revision: 00001006   
   Coding: 0000000002
   Shop #: WSC 07456 790 50316
   ASAM Dataset: EV_ClimaticT5 A01003
   ROD: EV_ClimaT5Basis.rod
   VCID: 290E0044797B6F33F8D-807C

No fault code found.

-------------------------------------------------------------------------------
Address 09: Cent. Elect. (J519)       Labels:. 6R0-937-08x-09.clb
   Part No SW: 6R7 937 085 D    HW: 6R7 937 085 D
   Component: PQ25 BCM      H12 0022 
   Revision: -5------    Serial number: 1002480401   
   Coding: 060000380801000000000000240A04840000410E600200003000
   Shop #: WSC 07462 790 50316
   VCID: 43D2B2ECFB979563D21-8016

No fault code found.

-------------------------------------------------------------------------------
Address 15: Airbags (J234)       Labels:| 5K0-959-655.clb
   Part No SW: 2H0 959 655 B    HW: 2H0 959 655 B
   Component: VW10Airbag00C H06 0013 
   Revision: --------    Serial number: 003HN004BJF6
   Coding: 000000000000000000000000000000003043
   Shop #: WSC 07446 790 50316
   ASAM Dataset: EV_AirbaVW10BPAVN750 A01026
   ROD: EV_AirbaVW10BPAVN750_VN75.rod
   VCID: 3332E22CABB725E3421-8066

   Crash sensor for front airbag: driver side:
   Serial number: 3555YRB405T0GA4699JT

   Crash sensor for front airbag: front passenger side:
   Serial number: 3565YRB405H0GR7698I-

No fault code found.

-------------------------------------------------------------------------------
Address 17: Instruments (J285)       Labels:| 5K0-920-xxx-17.clb-SRI1
   Part No SW: 2H0 920 851 B    HW: 2H0 920 851 B
   Component: KOMBI         H02 0505 
   Serial number: 00000000000000
   Coding: 170000
   Shop #: WSC 07456 790 50316
   ASAM Dataset: EV_Kombi_UDS_VDD_RM09 A04114
   ROD: EV_Kombi_UDS_VDD_RM09_004_VW36.rod
   VCID: 25160C7415634B53DC5-8070

No fault code found.

-------------------------------------------------------------------------------
Address 19: CAN Gateway (J533)       Labels:. 6N0-909-901-6R.clb
   Part No SW: 6N0 909 901     HW: 6R7 937 085 D
   Component: GW-K-CAN TP20 0022 
   Revision: -5------   
   Coding: 742100
   Shop #: WSC 07462 790 50316
   VCID: 70B82D209AA15EFB7F3-8024

No fault code found.

-------------------------------------------------------------------------------
Address 22: AWD        Labels: None
   Part No SW: 2H0 927 755 D    HW: 2H0 927 755 D
   Component: SG offroad VTG      0156 
   Revision: 00H07000    Serial number: T19YC012910BDT
   Coding: 0000013
   Shop #: WSC 131071 1023 2097151
   VCID: 313EE8245D2B17F330D-8064

2 Faults Found:
02043 - Motor in Transfer Case
            010 - Open or Short to Plus - Intermittent
             Freeze Frame:
                    Fault Status: 00101010
                    Fault Priority: 1
                    Fault Frequency: 7
                    Reset counter: 35
                    Mileage: 244778 km
                    Time Indication: 0
                    Date: 2015.10.31
                    Time: 16:36:22

             Freeze Frame:
                    Battery Volts: 14.1 V
                    Current: 0.0 A
                    Voltage: 4.00 V
                    RPM: 969 /min
                    Speed: 4.0 km/h

02042 - Control Circuit for Motor in Transfer Case
            007 - Short to Ground - Intermittent - MIL ON
             Freeze Frame:
                    Fault Status: 10100111
                    Fault Priority: 1
                    Fault Frequency: 4
                    Reset counter: 34
                    Mileage: 244778 km
                    Time Indication: 0
                    Date: 2015.10.31
                    Time: 16:37:57

             Freeze Frame:
                    Battery Volts: 14.1 V
                    Current: 0.0 A
                    Voltage: 2.00 V
                    RPM: 867 /min
                    Speed: 1.0 km/h


-------------------------------------------------------------------------------
Address 25: Immobilizer (J334)       Labels:| 5K0-920-xxx-25.clb
   Part No SW: 5K0 953 234     HW: 5K0 953 234
   Component: IMMO          H02 0505 
   Serial number:               
   Coding: 000000
   Shop #: WSC 00000 000 00000
   ASAM Dataset: EV_Immo_UDS_VDD_RM09 A03009
   ROD: EV_Immo_UDS_VDD_RM09_VW21.rod
   VCID: 6A8C3F48BCFDA42B317-803E

No fault code found.

-------------------------------------------------------------------------------
Address 32: Differential Locks (J647)       Labels:* 2H0-927-771.clb
   Part No SW: 2H0 927 771     HW: 2H0 927 771
   Component: Quersperre    H04 0014 
   Revision: 11001001    Serial number: 4DG 01.06.11 00
   Coding: 000001
   Shop #: WSC 00000 000 00000
   ASAM Dataset: EV_QuersUDSAAMVN817 A01005
   ROD: EV_QuersUDSAAMVN817.rod
   VCID: 6B823A4CB307BD234A1-803E

No fault code found.

-------------------------------------------------------------------------------
Address 69: Trailer (J345)       Labels:. 1K0-907-383-V2.clb
   Part No SW: 1K0 907 383 F    HW: 1K0 907 383 F
   Component: Anhaenger     H09 0100 
   Revision: 3A001001    Serial number: 00000143451562
   Coding: 0100000100000000
   Shop #: WSC 00000 000 00000
   VCID: 3038ED205A211EFB3F3-8064

No fault code found.

End----------(Elapsed Time: 00:35, VBatt start/end: 12.4V/12.5V)-----------



After clearing the codes and some more work the following faults showed up.


Code:
--------------------------------------------------------------------------------
--------------------------------------------------------------------------------


Chassis Type: 2H-VN81 (6N0)
Scan: 01 03 08 09 15 17 19 22 25 32 69

VIN: WV1ZZZ2HZCA008550   Mileage: 245240km-152385miles

01-Engine -- Status: OK 0000
03-ABS Brakes -- Status: Malfunction 0010
08-Auto HVAC -- Status: OK 0000
09-Cent. Elect. -- Status: Malfunction 0010
15-Airbags -- Status: OK 0000
17-Instruments -- Status: OK 0000
19-CAN Gateway -- Status: OK 0000
22-AWD -- Status: Malfunction 0010
25-Immobilizer -- Status: OK 0000
32-Differential Locks -- Status: Malfunction 0010
69-Trailer -- Status: OK 0000
-------------------------------------------------------------------------------
Address 01: Engine (J623-CDBA)       Labels:. 03L-906-022-CAA.clb
   Part No SW: 03L 906 019 EN    HW: 03L 907 309 K
   Component: R4 2,0L EDC   H43 3053 
   Revision: 26H43---    Serial number: 00000000000000
   Coding: 01190012230600080000
   Shop #: WSC 05147 996 88872
   ASAM Dataset: EV_ECM20TDI01103L906019EN 002006
   ROD: EV_ECM20TDI01103L906019EN_002.rod
   VCID: 7BA20A0CC3672DA3DA1-802E

No fault code found.
Readiness: 0 0 0 0 1

-------------------------------------------------------------------------------
Address 03: ABS Brakes        Labels: Redir Fail!
   Part No SW: 2H0 907 379 H    HW: 2H0 907 379 B
   Component: ASR MK25 E          0107 
   Revision: 00H23001   
   Coding: 0000069
   Shop #: WSC 07456 790 50316
   VCID: 3536DC34A9433BD36C5-8060

2 Faults Found:
03716 - Regulation Function Disabled; Blocking Electronics Active
            000 - - - Intermittent
             Freeze Frame:
                    Fault Status: 00100000
                    Fault Priority: 6
                    Fault Frequency: 1
                    Reset counter: 115
                    Mileage: 244778 km
                    Time Indication: 0
                    Date: 2015.10.31
                    Time: 16:38:57

             Freeze Frame:
                    Count: 49408
                    Count: 257
                    Count: 4175
                    Count: 0

00668 - Supply Voltage Terminal 30
            002 - Lower Limit Exceeded - Intermittent
             Freeze Frame:
                    Fault Status: 00100010
                    Fault Priority: 1
                    Fault Frequency: 2
                    Reset counter: 207
                    Mileage: 0 km
                    Time Indication: 0
                    Date: 2015.11.04
                    Time: 17:54:09

             Freeze Frame:
                    Count: 16384
                    Count: 4097
                    Count: 128
                    Count: 0


-------------------------------------------------------------------------------
Address 08: Auto HVAC (J301)       Labels:| 7E5-907-047.clb
   Part No SW: 2H0 907 047 D    HW: 2H0 907 047 D
   Component: Climatic-T5   H11 0303 
   Revision: 00001006   
   Coding: 0000000002
   Shop #: WSC 07456 790 50316
   ASAM Dataset: EV_ClimaticT5 A01003
   ROD: EV_ClimaT5Basis.rod
   VCID: 290E0044797B6F33F8D-807C

No fault code found.

-------------------------------------------------------------------------------
Address 09: Cent. Elect. (J519)       Labels:. 6R0-937-08x-09.clb
   Part No SW: 6R7 937 085 D    HW: 6R7 937 085 D
   Component: PQ25 BCM      H12 0022 
   Revision: -5------    Serial number: 1002480401   
   Coding: 060000380801000000000000240A04840000410E600200003000
   Shop #: WSC 07462 790 50316
   VCID: 43D2B2ECFB979563D21-8016

1 Fault Found:
00446 - Function Limitation due to Under-Voltage
            002 - Lower Limit Exceeded - Intermittent

-------------------------------------------------------------------------------
Address 15: Airbags (J234)       Labels:| 5K0-959-655.clb
   Part No SW: 2H0 959 655 B    HW: 2H0 959 655 B
   Component: VW10Airbag00C H06 0013 
   Revision: --------    Serial number: 003HN004BJF6
   Coding: 000000000000000000000000000000003043
   Shop #: WSC 07446 790 50316
   ASAM Dataset: EV_AirbaVW10BPAVN750 A01026
   ROD: EV_AirbaVW10BPAVN750_VN75.rod
   VCID: 3332E22CABB725E3421-8066

   Crash sensor for front airbag: driver side:
   Serial number: 3555YRB405T0GA4699JT

   Crash sensor for front airbag: front passenger side:
   Serial number: 3565YRB405H0GR7698I-

No fault code found.

-------------------------------------------------------------------------------
Address 17: Instruments (J285)       Labels:| 5K0-920-xxx-17.clb-SRI1
   Part No SW: 2H0 920 851 B    HW: 2H0 920 851 B
   Component: KOMBI         H02 0505 
   Serial number: 00000000000000
   Coding: 170000
   Shop #: WSC 07456 790 50316
   ASAM Dataset: EV_Kombi_UDS_VDD_RM09 A04114
   ROD: EV_Kombi_UDS_VDD_RM09_004_VW36.rod
   VCID: 25160C7415634B53DC5-8070

No fault code found.

-------------------------------------------------------------------------------
Address 19: CAN Gateway (J533)       Labels:. 6N0-909-901-6R.clb
   Part No SW: 6N0 909 901     HW: 6R7 937 085 D
   Component: GW-K-CAN TP20 0022 
   Revision: -5------   
   Coding: 742100
   Shop #: WSC 07462 790 50316
   VCID: 70B82D209AA15EFB7F3-8024

No fault code found.

-------------------------------------------------------------------------------
Address 22: AWD        Labels: None
   Part No SW: 2H0 927 755 D    HW: 2H0 927 755 D
   Component: SG offroad VTG      0156 
   Revision: 00H07000    Serial number: T19YC012910BDT
   Coding: 0000013
   Shop #: WSC 131071 1023 2097151
   VCID: 313EE8245D2B17F330D-8064

1 Fault Found:
02042 - Control Circuit for Motor in Transfer Case
            007 - Short to Ground - Intermittent - MIL ON
             Freeze Frame:
                    Fault Status: 10100111
                    Fault Priority: 1
                    Fault Frequency: 72
                    Reset counter: 13
                    Mileage: 245041 km
                    Time Indication: 0
                    Date: 2015.11.06
                    Time: 11:51:38

             Freeze Frame:
                    Battery Volts: 14.1 V
                    Current: 0.0 A
                    Voltage: 4.00 V
                    RPM: 1581 /min
                    Speed: 19.0 km/h


-------------------------------------------------------------------------------
Address 25: Immobilizer (J334)       Labels:| 5K0-920-xxx-25.clb
   Part No SW: 5K0 953 234     HW: 5K0 953 234
   Component: IMMO          H02 0505 
   Serial number:               
   Coding: 000000
   Shop #: WSC 00000 000 00000
   ASAM Dataset: EV_Immo_UDS_VDD_RM09 A03009
   ROD: EV_Immo_UDS_VDD_RM09_VW21.rod
   VCID: 6A8C3F48BCFDA42B317-803E

No fault code found.

-------------------------------------------------------------------------------
Address 32: Differential Locks (J647)       Labels:* 2H0-927-771.clb
   Part No SW: 2H0 927 771     HW: 2H0 927 771
   Component: Quersperre    H04 0014 
   Revision: 11001001    Serial number: 4DG 01.06.11 00
   Coding: 000001
   Shop #: WSC 00000 000 00000
   ASAM Dataset: EV_QuersUDSAAMVN817 A01005
   ROD: EV_QuersUDSAAMVN817.rod
   VCID: 6B823A4CB307BD234A1-803E

1 Fault Found:
0003 - Supply voltage
          U1011 00 [008] - Voltage too Low
          [System Battery Voltage Low]
          Intermittent - Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 1
                    Fault Frequency: 3
                    Reset counter: 176
                    Mileage: 244885 km
                    Date: 2021.06.13
                    Time: 09:12:02

                    Vehicle speed: 71 km/h
                    Engine RPM: 117.00 /min
                    Voltage terminal 30: 8.2 V
                    Voltage at sensor: 1.0 V
                    Actuator: coil current: 0.0 A


-------------------------------------------------------------------------------
Address 69: Trailer (J345)       Labels:. 1K0-907-383-V2.clb
   Part No SW: 1K0 907 383 F    HW: 1K0 907 383 F
   Component: Anhaenger     H09 0100 
   Revision: 3A001001    Serial number: 00000143451562
   Coding: 0100000100000000
   Shop #: WSC 00000 000 00000
   VCID: 3038ED205A211EFB3F3-8064

No fault code found.

End----------(Elapsed Time: 00:37, VBatt start/end: 12.4V/12.5V)-----------


Can I conclude from above diagnostic reports that the failure in the transfer case control motor cause electrical damage to the wiring in the rear wiring harness of the vehicle ?

Thanks for your assistance....
 
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   #2  

Uwe

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I'm not familiar with the transfer case in the Amarok, or its control module. Do you have a wiring diagram for this vehicle?

-Uwe-
 
   #3  

stefdds

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Don't forget to check all your fuses and relays! I would think that a short like you mentioned would "pop" a fuse before it would melt the wiring ; but... you could certainly have wiring damage. Especially since this sounds like it is driven off road.
 
   #4  

Shade

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Hello to everybody,



Chrisvn, hats off you have done a lot of work and have made significant progress. Could I please add my two-cents worth and hopefully together with other members on the forum, we will have this vehicle fixed.



V455 (Transfer box control motor, on gearbox), has two wires (blue/yellow and purple/blue) going to pin 1 and 2 respectively on four pin connector on the transfer box control unit (J646).



With the above said and the work you have done, I can think of two possibilities in relation to V455:



First one, when V455 had a short the first time around, before the new motor, it took out a driver inside J646. Usually this will be a transistor which was fed straight battery voltage when the motor caused the short. With no load (functional motor), the driver inside J646 gave up. To see whether J646 is still controlling V455 (via PWM), you will need a scope and the PWM can be observed. Engage and disengage the 4x4, 4x2, if there is none (PWM) then my suspicion points towards a faulty J646.
If you do not have a scope, please TRY doing the following, clear the all faults, turn the key off for 30 seconds, start the car, engage the 4x4, 4x2. Turn the key off, then on and do another autoscan. If the fault (Short to Ground) comes back immediately then my suspicion points towards a faulty J646. However I prefer a scope for this diagnosis.



Second one, you have a short on the wires I mentioned herein (blue/yellow and purple/blue), please do a proper visual check, please do not move the wires before the PROPER visual check, also wiggle the wires gently and see whether the fault can be duplicated this way.



You said if you drive on rough terrain the axil lock-up light (K278) will flicker intermittently. F438 (Transfer box inter-axle lock-up switch) is also controlled by J646 it appears that it gets battery voltage from J646, via a brown/black wire coming from pin 14 on a 16 pin connector. Please look at page 42 of the SSP mentioned here, it gives you all the information you need to fix your vehicle.



Please go to google and search for VW SSP 464, it deals specifically with this vehicle and you will find everything you need.



I wish you all the best, please should you have questions fire away and we will try to help.
 
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   #5  

Chrisvn

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Good morning

Thanks for the replies, yes I have the diagrams and SSP464.

Shade I will do as you suggest, the first thing I did was to replace J646 (very expensive !) ... might have blown that also because I only discovered the failed bearing afterwards !
Will do the 30 sec test after work today ....

I did order a Autel PS100 when I bought the VCDS, I think it will be possible to do as you suggest.


Will give feedback ...

Thx to all
Chris

NS: ...... when driving on rough terrain, the light (K278) almost always start to flicker when going over a hump or when it bottom on the other side.....
 
   #6  

Chrisvn

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Shade .... auto scan results before deleting faults ...



Code:
Monday,21,June,2021,15:12:36:09431
VCDS -- Windows Based VAG/VAS Emulator Running on Windows 7 x64
VCDS Version: 21.3.0.0 (x64)  HEX-V2 CB: 0.4543.4
Data version: 20210508 DS325.1
www.Ross-Tech.com


VIN: WV1ZZZ2HZCA008550   License Plate: JNN144NW
Mileage: 245290km-152416mi   Repair Order: BEFORE DTC DELETE



--------------------------------------------------------------------------------
--------------------------------------------------------------------------------


Chassis Type: 2H-VN81 (6N0)
Scan: 01 03 08 09 15 17 19 22 25 32 69

VIN: WV1ZZZ2HZCA008550   Mileage: 245290km-152416miles

01-Engine -- Status: OK 0000
03-ABS Brakes -- Status: Malfunction 0010
08-Auto HVAC -- Status: OK 0000
09-Cent. Elect. -- Status: Malfunction 0010
15-Airbags -- Status: OK 0000
17-Instruments -- Status: OK 0000
19-CAN Gateway -- Status: OK 0000
22-AWD -- Status: OK 0000
25-Immobilizer -- Status: OK 0000
32-Differential Locks -- Status: Malfunction 0010
69-Trailer -- Status: OK 0000
-------------------------------------------------------------------------------
Address 01: Engine (J623-CDBA)       Labels:. 03L-906-022-CAA.clb
   Part No SW: 03L 906 019 EN    HW: 03L 907 309 K
   Component: R4 2,0L EDC   H43 3053 
   Revision: 26H43---    Serial number: 00000000000000
   Coding: 01190012230600080000
   Shop #: WSC 05147 996 88872
   ASAM Dataset: EV_ECM20TDI01103L906019EN 002006
   ROD: EV_ECM20TDI01103L906019EN_002.rod
   VCID: 7BA20A0CC3672DA3DA1-802E

No fault code found.
Readiness: 0 0 0 0 1

-------------------------------------------------------------------------------
Address 03: ABS Brakes        Labels: Redir Fail!
   Part No SW: 2H0 907 379 H    HW: 2H0 907 379 B
   Component: ASR MK25 E          0107 
   Revision: 00H23001   
   Coding: 0000069
   Shop #: WSC 07456 790 50316
   VCID: 3536DC34A9433BD36C5-8060

1 Fault Found:
03716 - Regulation Function Disabled; Blocking Electronics Active
            000 - - - Intermittent
             Freeze Frame:
                    Fault Status: 00100000
                    Fault Priority: 6
                    Fault Frequency: 1
                    Reset counter: 207
                    Mileage: 245247 km
                    Time Indication: 0
                    Date: 2015.11.10
                    Time: 16:35:08

             Freeze Frame:
                    Count: 49152
                    Count: 4353
                    Count: 4175
                    Count: 0


-------------------------------------------------------------------------------
Address 08: Auto HVAC (J301)       Labels:| 7E5-907-047.clb
   Part No SW: 2H0 907 047 D    HW: 2H0 907 047 D
   Component: Climatic-T5   H11 0303 
   Revision: 00001006   
   Coding: 0000000002
   Shop #: WSC 07456 790 50316
   ASAM Dataset: EV_ClimaticT5 A01003
   ROD: EV_ClimaT5Basis.rod
   VCID: 290E0044797B6F33F8D-807C

No fault code found.

-------------------------------------------------------------------------------
Address 09: Cent. Elect. (J519)       Labels:. 6R0-937-08x-09.clb
   Part No SW: 6R7 937 085 D    HW: 6R7 937 085 D
   Component: PQ25 BCM      H12 0022 
   Revision: -5------    Serial number: 1002480401   
   Coding: 060000380801000000000000240A04840000410E600200003000
   Shop #: WSC 07462 790 50316
   VCID: 43D2B2ECFB979563D21-8016

1 Fault Found:
00446 - Function Limitation due to Under-Voltage
            002 - Lower Limit Exceeded - Intermittent

-------------------------------------------------------------------------------
Address 15: Airbags (J234)       Labels:| 5K0-959-655.clb
   Part No SW: 2H0 959 655 B    HW: 2H0 959 655 B
   Component: VW10Airbag00C H06 0013 
   Revision: --------    Serial number: 003HN004BJF6
   Coding: 000000000000000000000000000000003043
   Shop #: WSC 07446 790 50316
   ASAM Dataset: EV_AirbaVW10BPAVN750 A01026
   ROD: EV_AirbaVW10BPAVN750_VN75.rod
   VCID: 3332E22CABB725E3421-8066

   Crash sensor for front airbag: driver side:
   Serial number: 3555YRB405T0GA4699JT

   Crash sensor for front airbag: front passenger side:
   Serial number: 3565YRB405H0GR7698I-

No fault code found.

-------------------------------------------------------------------------------
Address 17: Instruments (J285)       Labels:| 5K0-920-xxx-17.clb-SRI1
   Part No SW: 2H0 920 851 B    HW: 2H0 920 851 B
   Component: KOMBI         H02 0505 
   Serial number: 00000000000000
   Coding: 170000
   Shop #: WSC 07456 790 50316
   ASAM Dataset: EV_Kombi_UDS_VDD_RM09 A04114
   ROD: EV_Kombi_UDS_VDD_RM09_004_VW36.rod
   VCID: 25160C7415634B53DC5-8070

No fault code found.

-------------------------------------------------------------------------------
Address 19: CAN Gateway (J533)       Labels:. 6N0-909-901-6R.clb
   Part No SW: 6N0 909 901     HW: 6R7 937 085 D
   Component: GW-K-CAN TP20 0022 
   Revision: -5------   
   Coding: 742100
   Shop #: WSC 07462 790 50316
   VCID: 70B82D209AA15EFB7F3-8024

No fault code found.

-------------------------------------------------------------------------------
Address 22: AWD        Labels: None
   Part No SW: 2H0 927 755 D    HW: 2H0 927 755 D
   Component: SG offroad VTG      0156 
   Revision: 00H07000    Serial number: T19YC012910BDT
   Coding: 0000013
   Shop #: WSC 131071 1023 2097151
   VCID: 313EE8245D2B17F330D-8064

No fault code found.

-------------------------------------------------------------------------------
Address 25: Immobilizer (J334)       Labels:| 5K0-920-xxx-25.clb
   Part No SW: 5K0 953 234     HW: 5K0 953 234
   Component: IMMO          H02 0505 
   Serial number:               
   Coding: 000000
   Shop #: WSC 00000 000 00000
   ASAM Dataset: EV_Immo_UDS_VDD_RM09 A03009
   ROD: EV_Immo_UDS_VDD_RM09_VW21.rod
   VCID: 6A8C3F48BCFDA42B317-803E

No fault code found.

-------------------------------------------------------------------------------
Address 32: Differential Locks (J647)       Labels:* 2H0-927-771.clb
   Part No SW: 2H0 927 771     HW: 2H0 927 771
   Component: Quersperre    H04 0014 
   Revision: 11001001    Serial number: 4DG 01.06.11 00
   Coding: 000001
   Shop #: WSC 00000 000 00000
   ASAM Dataset: EV_QuersUDSAAMVN817 A01005
   ROD: EV_QuersUDSAAMVN817.rod
   VCID: 6B823A4CB307BD234A1-803E

1 Fault Found:
0003 - Supply voltage
          U1011 00 [008] - Voltage too Low
          [System Battery Voltage Low]
          Intermittent - Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 1
                    Fault Frequency: 3
                    Reset counter: 207
                    Mileage: 245247 km
                    Date: 2021.06.19
                    Time: 16:27:36

                    Vehicle speed: 71 km/h
                    Engine RPM: 120.00 /min
                    Voltage terminal 30: 8.4 V
                    Voltage at sensor: 1.0 V
                    Actuator: coil current: 0.0 A


-------------------------------------------------------------------------------
Address 69: Trailer (J345)       Labels:. 1K0-907-383-V2.clb
   Part No SW: 1K0 907 383 F    HW: 1K0 907 383 F
   Component: Anhaenger     H09 0100 
   Revision: 3A001001    Serial number: 00000143451562
   Coding: 0100000100000000
   Shop #: WSC 00000 000 00000
   VCID: 3038ED205A211EFB3F3-8064

No fault code found.

End----------(Elapsed Time: 00:35, VBatt start/end: 12.6V/12.6V)-----------


I took the transfer case control module J646 out of its bracket to see if K278 flickered if I fidle with the wires.
Scan results after deleting faults and doing the 4x4 and 4x2 shifts with the consle swithes and waiting 30 sec's. The transfer case engaged 100 %, light K278 went solid and disengaged.


Code:
Monday,21,June,2021,15:19:50:09431
VCDS -- Windows Based VAG/VAS Emulator Running on Windows 7 x64
VCDS Version: 21.3.0.0 (x64)  HEX-V2 CB: 0.4543.4
Data version: 20210508 DS325.1
www.Ross-Tech.com


VIN: WV1ZZZ2HZCA008550   License Plate: JNN144NW
Mileage: 245290km-152416mi   Repair Order: AFTER 4X4 switches


Chassis Type: 2H-VN81 (6N0)
Scan: 01 03 08 09 15 17 19 22 25 32 69

VIN: WV1ZZZ2HZCA008550   Mileage: 245290km-152416miles

01-Engine -- Status: OK 0000
03-ABS Brakes -- Status: OK 0000
08-Auto HVAC -- Status: OK 0000
09-Cent. Elect. -- Status: OK 0000
15-Airbags -- Status: OK 0000
17-Instruments -- Status: OK 0000
19-CAN Gateway -- Status: OK 0000
22-AWD -- Status: OK 0000
25-Immobilizer -- Status: OK 0000
32-Differential Locks -- Status: OK 0000
69-Trailer -- Status: OK 0000
-------------------------------------------------------------------------------
Address 01: Engine (J623-CDBA)       Labels:. 03L-906-022-CAA.clb
   Part No SW: 03L 906 019 EN    HW: 03L 907 309 K
   Component: R4 2,0L EDC   H43 3053 
   Revision: 26H43---    Serial number: 00000000000000
   Coding: 01190012230600080000
   Shop #: WSC 05147 996 88872
   ASAM Dataset: EV_ECM20TDI01103L906019EN 002006
   ROD: EV_ECM20TDI01103L906019EN_002.rod
   VCID: 7BA20A0CC3672DA3DA1-802E

No fault code found.
Readiness: 0 0 0 0 1

-------------------------------------------------------------------------------
Address 03: ABS Brakes        Labels: Redir Fail!
   Part No SW: 2H0 907 379 H    HW: 2H0 907 379 B
   Component: ASR MK25 E          0107 
   Revision: 00H23001   
   Coding: 0000069
   Shop #: WSC 07456 790 50316
   VCID: 3536DC34A9433BD36C5-8060

No fault code found.

-------------------------------------------------------------------------------
Address 08: Auto HVAC (J301)       Labels:| 7E5-907-047.clb
   Part No SW: 2H0 907 047 D    HW: 2H0 907 047 D
   Component: Climatic-T5   H11 0303 
   Revision: 00001006   
   Coding: 0000000002
   Shop #: WSC 07456 790 50316
   ASAM Dataset: EV_ClimaticT5 A01003
   ROD: EV_ClimaT5Basis.rod
   VCID: 290E0044797B6F33F8D-807C

No fault code found.

-------------------------------------------------------------------------------
Address 09: Cent. Elect. (J519)       Labels:. 6R0-937-08x-09.clb
   Part No SW: 6R7 937 085 D    HW: 6R7 937 085 D
   Component: PQ25 BCM      H12 0022 
   Revision: -5------    Serial number: 1002480401   
   Coding: 060000380801000000000000240A04840000410E600200003000
   Shop #: WSC 07462 790 50316
   VCID: 43D2B2ECFB979563D21-8016

No fault code found.

-------------------------------------------------------------------------------
Address 15: Airbags (J234)       Labels:| 5K0-959-655.clb
   Part No SW: 2H0 959 655 B    HW: 2H0 959 655 B
   Component: VW10Airbag00C H06 0013 
   Revision: --------    Serial number: 003HN004BJF6
   Coding: 000000000000000000000000000000003043
   Shop #: WSC 07446 790 50316
   ASAM Dataset: EV_AirbaVW10BPAVN750 A01026
   ROD: EV_AirbaVW10BPAVN750_VN75.rod
   VCID: 3332E22CABB725E3421-8066

   Crash sensor for front airbag: driver side:
   Serial number: 3555YRB405T0GA4699JT

   Crash sensor for front airbag: front passenger side:
   Serial number: 3565YRB405H0GR7698I-

No fault code found.

-------------------------------------------------------------------------------
Address 17: Instruments (J285)       Labels:| 5K0-920-xxx-17.clb-SRI1
   Part No SW: 2H0 920 851 B    HW: 2H0 920 851 B
   Component: KOMBI         H02 0505 
   Serial number: 00000000000000
   Coding: 170000
   Shop #: WSC 07456 790 50316
   ASAM Dataset: EV_Kombi_UDS_VDD_RM09 A04114
   ROD: EV_Kombi_UDS_VDD_RM09_004_VW36.rod
   VCID: 25160C7415634B53DC5-8070

No fault code found.

-------------------------------------------------------------------------------
Address 19: CAN Gateway (J533)       Labels:. 6N0-909-901-6R.clb
   Part No SW: 6N0 909 901     HW: 6R7 937 085 D
   Component: GW-K-CAN TP20 0022 
   Revision: -5------   
   Coding: 742100
   Shop #: WSC 07462 790 50316
   VCID: 70B82D209AA15EFB7F3-8024

No fault code found.

-------------------------------------------------------------------------------
Address 22: AWD        Labels: None
   Part No SW: 2H0 927 755 D    HW: 2H0 927 755 D
   Component: SG offroad VTG      0156 
   Revision: 00H07000    Serial number: T19YC012910BDT
   Coding: 0000013
   Shop #: WSC 131071 1023 2097151
   VCID: 313EE8245D2B17F330D-8064

No fault code found.

-------------------------------------------------------------------------------
Address 25: Immobilizer (J334)       Labels:| 5K0-920-xxx-25.clb
   Part No SW: 5K0 953 234     HW: 5K0 953 234
   Component: IMMO          H02 0505 
   Serial number:               
   Coding: 000000
   Shop #: WSC 00000 000 00000
   ASAM Dataset: EV_Immo_UDS_VDD_RM09 A03009
   ROD: EV_Immo_UDS_VDD_RM09_VW21.rod
   VCID: 6A8C3F48BCFDA42B317-803E

No fault code found.

-------------------------------------------------------------------------------
Address 32: Differential Locks (J647)       Labels:* 2H0-927-771.clb
   Part No SW: 2H0 927 771     HW: 2H0 927 771
   Component: Quersperre    H04 0014 
   Revision: 11001001    Serial number: 4DG 01.06.11 00
   Coding: 000001
   Shop #: WSC 00000 000 00000
   ASAM Dataset: EV_QuersUDSAAMVN817 A01005
   ROD: EV_QuersUDSAAMVN817.rod
   VCID: 6B823A4CB307BD234A1-803E

No fault code found.

-------------------------------------------------------------------------------
Address 69: Trailer (J345)       Labels:. 1K0-907-383-V2.clb
   Part No SW: 1K0 907 383 F    HW: 1K0 907 383 F
   Component: Anhaenger     H09 0100 
   Revision: 3A001001    Serial number: 00000143451562
   Coding: 0100000100000000
   Shop #: WSC 00000 000 00000
   VCID: 3038ED205A211EFB3F3-8064

No fault code found.

End----------(Elapsed Time: 00:32, VBatt start/end: 12.6V/12.6V)-----------
Code:


Went for a short drive (gravel) ...4x4 high, 4x4 low and diff locks engaged 100 %. Scan result after the drive:


Code:
Monday,21,June,2021,16:00:59:09431
VCDS -- Windows Based VAG/VAS Emulator Running on Windows 7 x64
VCDS Version: 21.3.0.0 (x64)  HEX-V2 CB: 0.4543.4
Data version: 20210508 DS325.1
www.Ross-Tech.com


VIN: WV1ZZZ2HZCA008550   License Plate: JNN144NW
Mileage: 245290km-152416mi   Repair Order: AFTER DRIVE -HI-LOW


Chassis Type: 2H-VN81 (6N0)
Scan: 01 03 08 09 15 17 19 22 25 32 69

VIN: WV1ZZZ2HZCA008550   Mileage: 245290km-152416miles

01-Engine -- Status: OK 0000
03-ABS Brakes -- Status: Malfunction 0010
08-Auto HVAC -- Status: OK 0000
09-Cent. Elect. -- Status: OK 0000
15-Airbags -- Status: OK 0000
17-Instruments -- Status: OK 0000
19-CAN Gateway -- Status: OK 0000
22-AWD -- Status: OK 0000
25-Immobilizer -- Status: OK 0000
32-Differential Locks -- Status: OK 0000
69-Trailer -- Status: OK 0000
-------------------------------------------------------------------------------
Address 01: Engine (J623-CDBA)       Labels:. 03L-906-022-CAA.clb
   Part No SW: 03L 906 019 EN    HW: 03L 907 309 K
   Component: R4 2,0L EDC   H43 3053 
   Revision: 26H43---    Serial number: 00000000000000
   Coding: 01190012230600080000
   Shop #: WSC 05147 996 88872
   ASAM Dataset: EV_ECM20TDI01103L906019EN 002006
   ROD: EV_ECM20TDI01103L906019EN_002.rod
   VCID: 7BA20A0CC3672DA3DA1-802E

No fault code found.
Readiness: 0 0 0 0 1

-------------------------------------------------------------------------------
Address 03: ABS Brakes        Labels: Redir Fail!
   Part No SW: 2H0 907 379 H    HW: 2H0 907 379 B
   Component: ASR MK25 E          0107 
   Revision: 00H23001   
   Coding: 0000069
   Shop #: WSC 07456 790 50316
   VCID: 3536DC34A9433BD36C5-8060

1 Fault Found:
03716 - Regulation Function Disabled; Blocking Electronics Active
            000 - - - Intermittent
             Freeze Frame:
                    Fault Status: 00100000
                    Fault Priority: 6
                    Fault Frequency: 1
                    Reset counter: 173
                    Mileage: 245294 km
                    Time Indication: 0
                    Date: 2015.11.12
                    Time: 15:56:59

             Freeze Frame:
                    Count: 50176
                    Count: 257
                    Count: 4175
                    Count: 0


-------------------------------------------------------------------------------
Address 08: Auto HVAC (J301)       Labels:| 7E5-907-047.clb
   Part No SW: 2H0 907 047 D    HW: 2H0 907 047 D
   Component: Climatic-T5   H11 0303 
   Revision: 00001006   
   Coding: 0000000002
   Shop #: WSC 07456 790 50316
   ASAM Dataset: EV_ClimaticT5 A01003
   ROD: EV_ClimaT5Basis.rod
   VCID: 290E0044797B6F33F8D-807C

No fault code found.

-------------------------------------------------------------------------------
Address 09: Cent. Elect. (J519)       Labels:. 6R0-937-08x-09.clb
   Part No SW: 6R7 937 085 D    HW: 6R7 937 085 D
   Component: PQ25 BCM      H12 0022 
   Revision: -5------    Serial number: 1002480401   
   Coding: 060000380801000000000000240A04840000410E600200003000
   Shop #: WSC 07462 790 50316
   VCID: 43D2B2ECFB979563D21-8016

No fault code found.

-------------------------------------------------------------------------------
Address 15: Airbags (J234)       Labels:| 5K0-959-655.clb
   Part No SW: 2H0 959 655 B    HW: 2H0 959 655 B
   Component: VW10Airbag00C H06 0013 
   Revision: --------    Serial number: 003HN004BJF6
   Coding: 000000000000000000000000000000003043
   Shop #: WSC 07446 790 50316
   ASAM Dataset: EV_AirbaVW10BPAVN750 A01026
   ROD: EV_AirbaVW10BPAVN750_VN75.rod
   VCID: 3332E22CABB725E3421-8066

   Crash sensor for front airbag: driver side:
   Serial number: 3555YRB405T0GA4699JT

   Crash sensor for front airbag: front passenger side:
   Serial number: 3565YRB405H0GR7698I-

No fault code found.

-------------------------------------------------------------------------------
Address 17: Instruments (J285)       Labels:| 5K0-920-xxx-17.clb-SRI1
   Part No SW: 2H0 920 851 B    HW: 2H0 920 851 B
   Component: KOMBI         H02 0505 
   Serial number: 00000000000000
   Coding: 170000
   Shop #: WSC 07456 790 50316
   ASAM Dataset: EV_Kombi_UDS_VDD_RM09 A04114
   ROD: EV_Kombi_UDS_VDD_RM09_004_VW36.rod
   VCID: 25160C7415634B53DC5-8070

No fault code found.

-------------------------------------------------------------------------------
Address 19: CAN Gateway (J533)       Labels:. 6N0-909-901-6R.clb
   Part No SW: 6N0 909 901     HW: 6R7 937 085 D
   Component: GW-K-CAN TP20 0022 
   Revision: -5------   
   Coding: 742100
   Shop #: WSC 07462 790 50316
   VCID: 70B82D209AA15EFB7F3-8024

No fault code found.

-------------------------------------------------------------------------------
Address 22: AWD        Labels: None
   Part No SW: 2H0 927 755 D    HW: 2H0 927 755 D
   Component: SG offroad VTG      0156 
   Revision: 00H07000    Serial number: T19YC012910BDT
   Coding: 0000013
   Shop #: WSC 131071 1023 2097151
   VCID: 313EE8245D2B17F330D-8064

No fault code found.

-------------------------------------------------------------------------------
Address 25: Immobilizer (J334)       Labels:| 5K0-920-xxx-25.clb
   Part No SW: 5K0 953 234     HW: 5K0 953 234
   Component: IMMO          H02 0505 
   Serial number:               
   Coding: 000000
   Shop #: WSC 00000 000 00000
   ASAM Dataset: EV_Immo_UDS_VDD_RM09 A03009
   ROD: EV_Immo_UDS_VDD_RM09_VW21.rod
   VCID: 6A8C3F48BCFDA42B317-803E

No fault code found.

-------------------------------------------------------------------------------
Address 32: Differential Locks (J647)       Labels:* 2H0-927-771.clb
   Part No SW: 2H0 927 771     HW: 2H0 927 771
   Component: Quersperre    H04 0014 
   Revision: 11001001    Serial number: 4DG 01.06.11 00
   Coding: 000001
   Shop #: WSC 00000 000 00000
   ASAM Dataset: EV_QuersUDSAAMVN817 A01005
   ROD: EV_QuersUDSAAMVN817.rod
   VCID: 6B823A4CB307BD234A1-803E

No fault code found.

-------------------------------------------------------------------------------
Address 69: Trailer (J345)       Labels:. 1K0-907-383-V2.clb
   Part No SW: 1K0 907 383 F    HW: 1K0 907 383 F
   Component: Anhaenger     H09 0100 
   Revision: 3A001001    Serial number: 00000143451562
   Coding: 0100000100000000
   Shop #: WSC 00000 000 00000
   VCID: 3038ED205A211EFB3F3-8064

No fault code found.

End----------(Elapsed Time: 00:33, VBatt start/end: 13.1V/12.9V)-----------


......... it beats me ..... will do rest later ...
 
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   #7  

Shade

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Hello everyone,

Chrisvn, this took me a while to compose, as I was looking a several sources to ensure that I gave you the correct information. So while you were posting your latest results I was busy attempting to compile the below reply. I have noted your post but will leave this here because it contains solid test procedures.


Let’s focus on the (K278), for a second. Look a SSP 464 at page 42 – 44, that is gold right there. The SSP says that F438 is a simple mechanical button, look at the wiring diagram and you will realize that it is a simple switch. It says that the switch is open in the 4X2 mode, this means it’s a simple “on” and “off”, which does not allow current to flow in the 4X2 mode. Now let’s test wiring integrity:

  • The brown wire goes straight to ground: use a test light connected to battery positive and see whether it lights up when touching that wire.
  • The brown/black wire comes straight from J646: KOEO use a DMM and see what is the voltage at that wire, if it’s battery voltage, using a test light connected to battery negative and see whether it lights up when touching that wire.
Now since you get that light (K278), when you put the car in reverse, with F438 plugged IN and back probing the two wires, connect a DMM to the back probes on the two wires. With 4X4 engaged you must read 0v and in the 4X2 mode you must read the voltage you got in 2 above. If you have those, then your switch is OK. Now engage reverse and see what happens to your voltage, please refer to SSP 464 page 44 under the headings TASK.



Now let’s focus on G759, look a SSP 464 at page 42, it tells you exactly what voltage must be present in which mode. If you do not know how a hall sender works and the wires required for a hall sender to be functional, please google a video on youtube. Look at the SSP at page 44, it says that in the 4X2 mode, K278 should not light up at all, if the transfer case has completed the gearshift into the 4X2 mode. This means in the 4X2 mode and with the vehicle in reverse, K278 should not light up at all, if it does light up then the transfer box did not complete the transition into the 4X2 mode properly.

Please also check whether the vehicle has live data, under group 22 as this will make your life easy. Check whether live data agrees with the above tests and the SSP.

I see you do not have a scope, I have noted that you have purchased a Autel PS100, I am not familiar with its capabilities, but will assume that it has a “driver test” mode. MAYBE you will be able to test that driver successfully.

Please keep us informed, I am confident that with this forum, you will win this battle.
 
Last edited:
   #8  

Chrisvn

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Afternoon Shade...

Some feedback ....

F438 plugged out

The brown wire - with the test lamp connected to bty positive - lights up when touching brown.

The bl/brown wire - show bty voltage (KOEO between brown and bl/brown) but does not light up the test lamp ? .... (with key off - no voltage). It looks like the bty voltage is dropping each time I measure between brown and black/brown ? (First reading 12,4 - 12,0 - 11,9 ....) With test lamp connected to bty negative it does not light up touching bl/brown.

G759

All voltages check out 4x2-4v 4x4-2V and 4x4low 1V


The issue with K278 lighting up when engaging revers is gone for now ..... ? beats me....

Will see if I can get an auto electrician in Potch with a scope.

I got hold of a rear harness from a wreck - maybe I must just replace the existing one ...

Chris
 
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   #9  

Chrisvn

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last scan



Code:
hursday,24,June,2021,15:39:44:09431
VCDS -- Windows Based VAG/VAS Emulator Running on Windows 7 x64
VCDS Version: 21.3.0.0 (x64)  HEX-V2 CB: 0.4543.4
Data version: 20210508 DS325.1
www.Ross-Tech.com


VIN: WV1ZZZ2HZCA008550   License Plate: JNN144NW
Mileage: 245410km-152490mi   Repair Order: 24June2021



--------------------------------------------------------------------------------
--------------------------------------------------------------------------------


Chassis Type: 2H-VN81 (6N0)
Scan: 01 03 08 09 15 17 19 22 25 32 69

VIN: WV1ZZZ2HZCA008550   Mileage: 245410km-152490miles

01-Engine -- Status: OK 0000
03-ABS Brakes -- Status: Malfunction 0010
08-Auto HVAC -- Status: OK 0000
09-Cent. Elect. -- Status: Malfunction 0010
15-Airbags -- Status: OK 0000
17-Instruments -- Status: OK 0000
19-CAN Gateway -- Status: OK 0000
22-AWD -- Status: Malfunction 0010
25-Immobilizer -- Status: OK 0000
32-Differential Locks -- Status: Malfunction 0010
69-Trailer -- Status: OK 0000
-------------------------------------------------------------------------------
Address 01: Engine (J623-CDBA)       Labels:. 03L-906-022-CAA.clb
   Part No SW: 03L 906 019 EN    HW: 03L 907 309 K
   Component: R4 2,0L EDC   H43 3053 
   Revision: 26H43---    Serial number: 00000000000000
   Coding: 01190012230600080000
   Shop #: WSC 05147 996 88872
   ASAM Dataset: EV_ECM20TDI01103L906019EN 002006
   ROD: EV_ECM20TDI01103L906019EN_002.rod
   VCID: 7BA20A0CC3672DA3DA1-802E

No fault code found.
Readiness: 0 0 0 0 1

-------------------------------------------------------------------------------
Address 03: ABS Brakes        Labels: Redir Fail!
   Part No SW: 2H0 907 379 H    HW: 2H0 907 379 B
   Component: ASR MK25 E          0107 
   Revision: 00H23001   
   Coding: 0000069
   Shop #: WSC 07456 790 50316
   VCID: 3536DC34A9433BD36C5-8060

2 Faults Found:
03716 - Regulation Function Disabled; Blocking Electronics Active
            000 - - - Intermittent
             Freeze Frame:
                    Fault Status: 00100000
                    Fault Priority: 6
                    Fault Frequency: 1
                    Reset counter: 213
                    Mileage: 245294 km
                    Time Indication: 0
                    Date: 2015.11.12
                    Time: 15:56:59

             Freeze Frame:
                    Count: 50176
                    Count: 257
                    Count: 4175
                    Count: 0

00668 - Supply Voltage Terminal 30
            002 - Lower Limit Exceeded - Intermittent
             Freeze Frame:
                    Fault Status: 00100010
                    Fault Priority: 1
                    Fault Frequency: 1
                    Reset counter: 214
                    Mileage: 245296 km
                    Time Indication: 0
                    Date: 2015.11.13
                    Time: 07:14:39

             Freeze Frame:
                    Count: 16384
                    Count: 4097
                    Count: 128
                    Count: 0


-------------------------------------------------------------------------------
Address 08: Auto HVAC (J301)       Labels:| 7E5-907-047.clb
   Part No SW: 2H0 907 047 D    HW: 2H0 907 047 D
   Component: Climatic-T5   H11 0303 
   Revision: 00001006   
   Coding: 0000000002
   Shop #: WSC 07456 790 50316
   ASAM Dataset: EV_ClimaticT5 A01003
   ROD: EV_ClimaT5Basis.rod
   VCID: 290E0044797B6F33F8D-807C

No fault code found.

-------------------------------------------------------------------------------
Address 09: Cent. Elect. (J519)       Labels:. 6R0-937-08x-09.clb
   Part No SW: 6R7 937 085 D    HW: 6R7 937 085 D
   Component: PQ25 BCM      H12 0022 
   Revision: -5------    Serial number: 1002480401   
   Coding: 060000380801000000000000240A04840000410E600200003000
   Shop #: WSC 07462 790 50316
   VCID: 43D2B2ECFB979563D21-8016

1 Fault Found:
00446 - Function Limitation due to Under-Voltage
            002 - Lower Limit Exceeded - Intermittent

-------------------------------------------------------------------------------
Address 15: Airbags (J234)       Labels:| 5K0-959-655.clb
   Part No SW: 2H0 959 655 B    HW: 2H0 959 655 B
   Component: VW10Airbag00C H06 0013 
   Revision: --------    Serial number: 003HN004BJF6
   Coding: 000000000000000000000000000000003043
   Shop #: WSC 07446 790 50316
   ASAM Dataset: EV_AirbaVW10BPAVN750 A01026
   ROD: EV_AirbaVW10BPAVN750_VN75.rod
   VCID: 3332E22CABB725E3421-8066

   Crash sensor for front airbag: driver side:
   Serial number: 3555YRB405T0GA4699JT

   Crash sensor for front airbag: front passenger side:
   Serial number: 3565YRB405H0GR7698I-

No fault code found.

-------------------------------------------------------------------------------
Address 17: Instruments (J285)       Labels:| 5K0-920-xxx-17.clb-SRI1
   Part No SW: 2H0 920 851 B    HW: 2H0 920 851 B
   Component: KOMBI         H02 0505 
   Serial number: 00000000000000
   Coding: 170000
   Shop #: WSC 07456 790 50316
   ASAM Dataset: EV_Kombi_UDS_VDD_RM09 A04114
   ROD: EV_Kombi_UDS_VDD_RM09_004_VW36.rod
   VCID: 25160C7415634B53DC5-8070

No fault code found.

-------------------------------------------------------------------------------
Address 19: CAN Gateway (J533)       Labels:. 6N0-909-901-6R.clb
   Part No SW: 6N0 909 901     HW: 6R7 937 085 D
   Component: GW-K-CAN TP20 0022 
   Revision: -5------   
   Coding: 742100
   Shop #: WSC 07462 790 50316
   VCID: 70B82D209AA15EFB7F3-8024

No fault code found.

-------------------------------------------------------------------------------
Address 22: AWD        Labels: None
   Part No SW: 2H0 927 755 D    HW: 2H0 927 755 D
   Component: SG offroad VTG      0156 
   Revision: 00H07000    Serial number: T19YC012910BDT
   Coding: 0000013
   Shop #: WSC 131071 1023 2097151
   VCID: 313EE8245D2B17F330D-8064

1 Fault Found:
02035 - Hall Sensor 1
            002 - Lower Limit Exceeded - Intermittent - MIL ON
             Freeze Frame:
                    Fault Status: 10100010
                    Fault Priority: 1
                    Fault Frequency: 1
                    Reset counter: 35
                    Time Indication: 0

             Freeze Frame:
                    Battery Volts: 0.0 V
                    Current: 0.0 A
                    Voltage: 0.00 V
                    RPM: 0 /min
                    Speed: 0.0 km/h


-------------------------------------------------------------------------------
Address 25: Immobilizer (J334)       Labels:| 5K0-920-xxx-25.clb
   Part No SW: 5K0 953 234     HW: 5K0 953 234
   Component: IMMO          H02 0505 
   Serial number:               
   Coding: 000000
   Shop #: WSC 00000 000 00000
   ASAM Dataset: EV_Immo_UDS_VDD_RM09 A03009
   ROD: EV_Immo_UDS_VDD_RM09_VW21.rod
   VCID: 6A8C3F48BCFDA42B317-803E

No fault code found.

-------------------------------------------------------------------------------
Address 32: Differential Locks (J647)       Labels:* 2H0-927-771.clb
   Part No SW: 2H0 927 771     HW: 2H0 927 771
   Component: Quersperre    H04 0014 
   Revision: 11001001    Serial number: 4DG 01.06.11 00
   Coding: 000001
   Shop #: WSC 00000 000 00000
   ASAM Dataset: EV_QuersUDSAAMVN817 A01005
   ROD: EV_QuersUDSAAMVN817.rod
   VCID: 6B823A4CB307BD234A1-803E

1 Fault Found:
0003 - Supply voltage
          U1011 00 [008] - Voltage too Low
          [System Battery Voltage Low]
          Intermittent - Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 1
                    Fault Frequency: 5
                    Reset counter: 246
                    Mileage: 245296 km
                    Date: 2021.06.22
                    Time: 07:14:37

                    Vehicle speed: 71 km/h
                    Engine RPM: 126.00 /min
                    Voltage terminal 30: 8.4 V
                    Voltage at sensor: 1.0 V
                    Actuator: coil current: 0.0 A


-------------------------------------------------------------------------------
Address 69: Trailer (J345)       Labels:. 1K0-907-383-V2.clb
   Part No SW: 1K0 907 383 F    HW: 1K0 907 383 F
   Component: Anhaenger     H09 0100 
   Revision: 3A001001    Serial number: 00000143451562
   Coding: 0100000100000000
   Shop #: WSC 00000 000 00000
   VCID: 3038ED205A211EFB3F3-8064

No fault code found.

End----------(Elapsed Time: 00:35, VBatt start/end: 12.5V/12.8V)-----------
 
   #10  

Shade

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VCDS Serial number
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Hello to everyone.

Chrisvn, look at one of the codes you have at address 03 (ABS), Supply Voltage Terminal 30. Terminal 30 is voltage at the battery, terminal 30 being the positive post.

Now look at the code you have at address 22 (AWD), look at the freeze frame. Battery voltage is 0, current is 0, voltage is 0, the car is not idling and further not moving. Please look at the test procedures that I posted earlier on and verify the voltage and wiring integrity at the hall sender. How frequent is this fault, as I suspect that it is very intermittent and that will give you a big headache if you do not have a scope to catch it in the act.

Thank you.
 
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