Coding ABS ESP VW T4 EUROVAN

   #1  
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Kris_55

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Hello to all forum users. My name is Krzysztof, I am from Poland and I have been repairing electric cars for several years. Previously, I worked in a repair service for televisions and other electronic equipment. I greet everyone and I count on the help of which I will also provide my knowledge as much as possible.
I am asking for help in coding the ESP ABS Bosch 5.3 pump
The 06639 coding pump cannot remember.

Code: 
Friday, May 28, 2021.19: 53: 57: 01280
VCDS - VAG / VAS emulator working in Windows environment, running on Windows XP x86
VCDS version: AKP 21.3.0.0
Data version: 20210309 DS325.0
www.vcds.pl


VIN: WV2KB47002H016818 Registration Number: MS-QT926
Mileage: 420060km Repair number:



-------------------------------------------------- ------------------------------
-------------------------------------------------- ------------------------------


Chassis type: 70 (7D - VW Transporter / Multivan (1996> 2004))
Scanning: 01 02 03 08 15 17 18 19 22 25 35 37 56

VIN: WV2KB47002H016818 Mileage: 420060km
-------------------------------------------------- -----------------------------
Address 01: Engine Labels: 022-906-032-AXK.lbl
   Part No: 022 906 032 AF
   Component: MOTRONIC ME7.1 G 0003
   Coding: 00013
   Shop code: WSC 02743
   VCID: 4FAD68878DD82CF30A-515E

No errors found.
Readiness codes: 0110 1101

-------------------------------------------------- -----------------------------
Address 02: Gearbox Labels: 01P-927-733.lbl
   Part No: 01P 927 733 CG
   Component: AG4 Getriebe 01P 4893
   Coding: 00000
   Service code: WSC 00000
   VCID: 7AFBE95366DA595B8D-095E

No errors found.

-------------------------------------------------- -----------------------------
Address 03: ABS / Brakes Labels: 7D0-907-379.lbl
   Part No: 7D0 907 379 D
   Component: ESP 5.3 T4 FRONT V26
   Coding: 00000
   Service code: WSC 00000
   VCID: 326B0173FE2A611B05-5140

2 - the number of errors found. Here they are:
00778 - Steering Angle Sensor (G85)
            66-10 - Mismatched - Occasional
01044 - Driver coded incorrectly
            35-00 - -

-------------------------------------------------- -----------------------------
Address 08: Air Conditioning Labels: None
   Part No: 7D0 907 040
   Component: CLIMATRONIC 0004
   Coding: 00032
   Shop code: WSC 02743
   VCID: 5FCDB8C7DD389C739A-25A0

No errors found.

-------------------------------------------------- -----------------------------
Address 15: Airbag Labels: 1J0-909-60x-VW3.lbl
   Part No: 1J0 909 603 BM
   Component: AIRBAG VW3 - V04
   Coding: 16973
   Shop code: WSC 02743
   VCID: 75E1FA6F4FC43623E0-4B00

1 error found:
00588 - Airbag Igniter; driver's side (N95)
            32-00 - Resistance value too high

-------------------------------------------------- -----------------------------
Address 17: Instrument cluster Labels: AKP \ 7D0-920-xxx-17.clb
   Part No: 7D0 920 902 T
   Component: T4-KOMBIINSTR. VDO V01
   Coding: 03135
   Shop code: WSC 02743
   VCID: 35613A6F0F44762320-5140

No errors found.

-------------------------------------------------- -----------------------------
Address 19: CAN Gateway Labels: AKP \ 6N0-909-901-19.clb
   Part No: 6N0 909 901
   Component: Gateway K <-> CAN 0001
   Coding: 00003
   Shop code: WSC 02743
   VCID: 70EFCB7B30A6130B33-5140

No errors found.

-------------------------------------------------- -----------------------------
Address 25: Immobilizer Labels: 6X0-953-257.lbl
   Part No: 6X0 953 257
   Component: IMMO 0008
   Coding: 00001
   Service code: WSC 20151
   VCID: 7DF1E24F77F46E63A8-4AE8
   WV2KB47002H016818 VWZ1Z0A1536752

No errors found.

-------------------------------------------------- -----------------------------
Address 35: Central Locking Labels: 7D0-959-800.lbl
   Part No: 7D0 959 800 C
   Component: Funksteuergerát 0001
   Coding: 00001
   Shop code: WSC 02743
   VCID: 2D51120FE7143EE358-4AE8

No errors found.

-------------------------------------------------- -----------------------------
Address 56: Radio Labels: 1J0-035-18x-56.lbl
   Part No: 1J0 035 180 B
   Component: Radio DE2 0005
   Coding: 09400
   Shop code: WSC 02743
   VCID: 1E33C5C39AB2D57BD1-51B6

No errors found.

End -------------------- (Scanning in progress: 03:10) --------------------- -
 
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   #2  
Jacek

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   #3  
W

westfalia-in-ny

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Hi there. I seem to have the same problem with 2002 eurovan westfalia mv. It simply won't remember the coding. I just just got this (USA) clock spring back from a reputable shop in Germany.
Is there a setting I can adjust in vcds in order to better communicate with the clockspring so that it accepts the coding, or am I doing something wrong?
 
   #4  
Uwe

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westfalia-in-ny said:
I seem to have the same problem with 2002 eurovan westfalia mv. It simply won't remember the coding.
Click to expand...
Your video is pretty much incomprehensible unless I slow it down to 1/4 speed.

It is totally normal that the coding won't stick if you cannot successfully complete the steering angle sensor calibration. That's the control module refusing to keep the coding, and not something that and adjustment to VCDS will change. So we should try to determine why the steering angle sensor calibration doesn't work.

Forget the login and coding for a moment. Check the values you are seeing from the steering angle sensor without any of that. With the front wheels pointed straight ahead and the steering wheel centered, what value are you seeing? What values do you see when you turn it some to the left and some to the right?

Oh, and please post an Auto-Scan for context.

-Uwe-
 
   #5  
Jetta 97

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Uwe said:
Your video is pretty much incomprehensible unless I slow it down to 1/4 speed.

It is totally normal that the coding won't stick if you cannot successfully complete the steering angle sensor calibration. That's the control module refusing to keep the coding, and not something that and adjustment to VCDS will change. So we should try to determine why the steering angle sensor calibration doesn't work.

Forget the login and coding for a moment. Check the values you are seeing from the steering angle sensor without any of that. With the front wheels pointed straight ahead and the steering wheel centered, what value are you seeing? What values do you see when you turn it some to the left and some to the right?

Oh, and please post an Auto-Scan for context.

-Uwe-
Click to expand...

2002 Eurovan, G85 Steering Angle Sensor NOT OK @ calibration (basic setting)

After replacing a faulty steering angle sensor (old one was dead at 0.0 deg no matter of actual wheel position), I'm unable to successfully calibrate the replacement unit. I'm always starting with recoding the ABS, but every time I find the Alignment Status as 'Not OK' instead of OK under Basic...
forums.ross-tech.com forums.ross-tech.com
 
   #6  
Jetta 97

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Kris_55 said:
Hello to all forum users. My name is Krzysztof, I am from Poland and I have been repairing electric cars for several years. Previously, I worked in a repair service for televisions and other electronic equipment. I greet everyone and I count on the help of which I will also provide my knowledge as much as possible.
I am asking for help in coding the ESP ABS Bosch 5.3 pump
The 06639 coding pump cannot remember.
Click to expand...
You have Steering Angle sensor G85 problem.
 
   #7  
W

westfalia-in-ny

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@Uwe, I posted a time-lapse because I am very slow with the VCDS programming. :p

At this point, I have two clockspring units.

Unit #1 is (probably) original to the car. I sent it to a place in Germany that has fixed many clocksprings and other auto electronics. They billed me for the repair and the repaired unit won't accept the coding.

Right after I connected it, I was delighted to see non-0.0 values when measuring units for the steering angle sensor but it would not ever hold the coding. I saved these in a CSV log file from VCDS, here's a screenshot of it. Even though it showed non-zero values, it would not store the coding and now it always shows 0.0 values as shown in the time-lapse video I recorded earlier.

25DFIoj.png


Below is the relevant information for Unit #1 taken after it was repaired. I tried running version 21.3 of VCDS temporarily to see if it would make a difference, but it does not, it is the same output with version 21.9.

Code: 
Thursday,16,September,2021,16:28:28:62394
VCDS -- Windows Based VAG/VAS Emulator Running on Windows 7 x64
VCDS Version: 21.3.0.0 (x64)  HEX-NET CB: 0.4555.4
Data version: 20210226 DS325.0
www.Ross-Tech.com


VIN: WV2NB470X2Hxxxxxx   License Plate:
Mileage: 269650km-167552mi   Repair Order:



--------------------------------------------------------------------------------
--------------------------------------------------------------------------------


Chassis Type: 70 (7D - VW Transporter/Multivan (1996 > 2004))
Scan: 01 02 03 08 15 17 18 19 22 25 35 37 56

VIN: WV2NB470X2Hxxxxxx   Mileage: 269650km-167552miles
-------------------------------------------------------------------------------
Address 01: Engine        Labels: 022-906-032-AXK.lbl
   Part No: 022 906 032 AF
   Component: MOTRONIC ME7.1  G   0003 
   Coding: 00013
   Shop #: WSC 02743 
   VCID: 4FEE60E98F2E96F30A-51A8

No fault code found.
Readiness: 0000 0000

-------------------------------------------------------------------------------
Address 02: Auto Trans        Labels: 01P-927-733.lbl
   Part No: 01P 927 733 CG
   Component: AG4 Getriebe 01P    4893 
   Coding: 00000
   Shop #: WSC 00000 
   VCID: 7AB8E13D642CE35B8D-0964

No fault code found.

-------------------------------------------------------------------------------
Address 03: ABS Brakes        Labels: 7D0-907-379.lbl
   Part No: 7D0 907 379 E
   Component: ESP 5.3 T4 FRONT    V37 
   Coding: 00000
   Shop #: WSC 00000 
   VCID: 33260C1903C6D2130E-5160

2 Faults Found:
00778 - Steering Angle Sensor (G85)
            66-10 - Not Matched - Intermittent
01044 - Control Module Incorrectly Coded
            35-00 - -

-------------------------------------------------------------------------------
Address 15: Airbags        Labels: 1J0-909-60x-VW3.lbl
   Part No: 1J0 909 603 BM
   Component: AIRBAG VW3 -        V04 
   Coding: 16973
   Shop #: WSC 02743 
   VCID: 75A2F2014D328C23E0-4B3C

1 Fault Found:
00588 - Airbag Igniter; Driver Side (N95)
            32-10 - Resistance Too High - Intermittent

-------------------------------------------------------------------------------
Address 17: Instruments        Labels: 7D0-920-xxx-17.lbl
   Part No: 7D0 920 902 T
   Component: T4-KOMBIINSTR. VDO V01  
   Coding: 03235
   Shop #: WSC 02743 
   VCID: 352232010DB2CC2320-5160

No fault code found.

-------------------------------------------------------------------------------
Address 19: CAN Gateway        Labels: 6N0-909-901-19.lbl
   Part No: 6N0 909 901
   Component: Gateway K<->CAN    0001 
   Coding: 00003
   Shop #: WSC 02743 
   VCID: 70ACC3153250A90B33-5160

1 Fault Found:
00778 - Steering Angle Sensor (G85)
            49-10 - No Communications - Intermittent

-------------------------------------------------------------------------------
Address 25: Immobilizer        Labels: 6X0-953-257.lbl
   Part No: 6X0 953 257
   Component: IMMO                0008 
   Coding: 00001
   Shop #: WSC 23411 
   VCID: 7DB2EA217502D463A8-4B1E
   WV2NB470X2Hxxxxxx     VWZ1Z0A1793828

No fault code found.

-------------------------------------------------------------------------------
Address 35: Centr. Locks        Labels: 7D0-959-800.lbl
   Part No: 7D0 959 800 C
   Component:    Funksteuergerát  0001 
   Coding: 00001
   Shop #: WSC 02743 
   VCID: 2D121A61E5E284E358-4B1E

No fault code found.

-------------------------------------------------------------------------------
Address 56: Radio        Labels: 1J0-035-18x-56.lbl
   Part No: 1J0 035 180 B
   Component:  Radio DE2         0005 
   Coding: 09400
   Shop #: WSC 02743 
   VCID: 1E70CDAD98446F7BD1-51F2

2 Faults Found:
00852 - Loudspeaker(s); Front
            36-10 - Open Circuit - Intermittent
65535 - Internal Control Module Memory Error
            00-00 - -

End----(Elapsed Time: 02:27, VBatt start/end: 12.3V/12.2V. VIgn 0.0V)------


I am trying it with a different clockspring unit now, I'll call this unit #2. I bought unit #2 off eBay and don't know the history of it but it does retains the workshop coding.


With unit #2, in VCDS, I have a similar problem as with unit #1. I do not see anything but 0.0 degrees for the calibration regardless of the actual wheel position. Unit #2 does save the coding though!

I would like to fix the ABS/steering-angle-position sensor and I'm getting frustrated. I've gotten pretty good at removing steering wheel. Here's the auto-scan from unit #2.

Code: 
Thursday,30,September,2021,11:46:44:45721

VCDS -- Windows Based VAG/VAS Emulator Running on Windows 7 x64

VCDS Version: 21.9.0.2 (x64)  HEX-NET CB: 0.4555.4

Data version: 20210903 DS330.0

www.Ross-Tech.com



Dealer/Shop Name: My Garage

Workshop Code: 999 02744 000000



VIN: WV2NB470X2H0xxxxx   License Plate:

Mileage: 269680km-167571mi   Repair Order: 09-30-2021







--------------------------------------------------------------------------------

--------------------------------------------------------------------------------





Chassis Type: 70 (7D - VW Transporter/Multivan (1996 > 2004))

Scan: 01 02 03 08 15 17 18 19 22 25 35 37 56



VIN: WV2NB470X2H0xxxxx   Mileage: 269680km-167571miles

-------------------------------------------------------------------------------

Address 01: Engine        Labels: 022-906-032-AXK.lbl

   Part No: 022 906 032 AF

   Component: MOTRONIC ME7.1  G   0003

   Coding: 00013

   Shop #: WSC 02743

   VCID: 4FEE6D0F8F6FB5F188-51A8



No fault code found.

Readiness: 0110 1101



-------------------------------------------------------------------------------

Address 02: Auto Trans        Labels: 01P-927-733.lbl

   Part No: 01P 927 733 CG

   Component: AG4 Getriebe 01P    4893

   Coding: 00000

   Shop #: WSC 00000

   VCID: 7AB8ECDB646DC0590F-0964



No fault code found.



-------------------------------------------------------------------------------

Address 03: ABS Brakes        Labels: 7D0-907-379.lbl

   Part No: 7D0 907 379 E

   Component: ESP 5.3 T4 FRONT    V37

   Coding: 06639

   Shop #: WSC 02744

   VCID: 332601FF0387F1118C-5160



2 Faults Found:

18036 - Powertrain Data Bus

            P1628 - 35-00 - Missing Message from Steering Angle Sensor

01486 - System Function Test Activated

            35-00 - -



-------------------------------------------------------------------------------

Address 15: Airbags        Labels: 1J0-909-60x-VW3.lbl

   Part No: 1J0 909 603 BM

   Component: AIRBAG VW3 -        V04

   Coding: 16973

   Shop #: WSC 02743

   VCID: 75A2FFE74D73AF2162-4B3C



No fault code found.



-------------------------------------------------------------------------------

Address 17: Instruments        Labels: 7D0-920-xxx-17.lbl

   Part No: 7D0 920 902 T

   Component: T4-KOMBIINSTR. VDO V01  

   Coding: 03235

   Shop #: WSC 02743

   VCID: 35223FE70DF3EF21A2-5160



1 Fault Found:

01039 - Coolant Temperature Sensor (G2)

            30-10 - Open or Short to Plus - Intermittent



-------------------------------------------------------------------------------

Address 19: CAN Gateway        Labels: 6N0-909-901-19.clb

   Part No: 6N0 909 901

   Component: Gateway K<->CAN    0001

   Coding: 00003

   Shop #: WSC 02743

   VCID: 70ACCEF332118A09B1-5160



1 Fault Found:

00778 - Steering Angle Sensor (G85)

            49-00 - No Communications



-------------------------------------------------------------------------------

Address 25: Immobilizer        Labels: 6X0-953-257.lbl

   Part No: 6X0 953 257

   Component: IMMO                0008

   Coding: 00001

   Shop #: WSC 23411

   VCID: 7DB2E7C77543F7612A-4B1E

   WV2NB470X2H0xxxxx     VWZ1Z0A1793828



No fault code found.



-------------------------------------------------------------------------------

Address 35: Centr. Locks        Labels: 7D0-959-800.lbl

   Part No: 7D0 959 800 C

   Component:    Funksteuergerát  0001

   Coding: 00001

   Shop #: WSC 02743

   VCID: 2D121787E5A3A7E1DA-4B1E



No fault code found.



-------------------------------------------------------------------------------

Address 56: Radio        Labels: 1J0-035-18x-56.clb

   Part No: 1J0 035 180 B

   Component:  Radio DE2         0005

   Coding: 09400

   Shop #: WSC 02743

   VCID: 1E70C04B98054C7953-51F2



2 Faults Found:

00852 - Loudspeaker(s); Front

            36-10 - Open Circuit - Intermittent

65535 - Internal Control Module Memory Error

            00-00 - -



End----(Elapsed Time: 02:25, VBatt start/end: 12.0V/11.9V. VIgn 0.0V)------

Any insight is greatly appreciated!!!

In summary
For a moment, unit #1 did show measurements for the G85 sensor, but it never accepted workshop coding. I tried to get it to accept coding repeatedly. After many tries, unit #1 does not show measurements anymore and now it always show 0.0 in measure values. Unit #2 does accept the 06639 coding with ease, but it also always shows 0.0 in measure values.
 
Last edited:
   #9  
W

westfalia-in-ny

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Thanks Jetta97.

The problem I have with Unit #2 is that it always shows 0.0 in measure values even after the function test.

Since Unit #2 accepted the coding but also shows 0.0... I'm guessing this means there is a problem with the second unit, probably something mechanical and/or related to the optical sensor used to measure the steering angle and it's not a problem with coding? Ugh, I think I just answered my own question.
 
   #10  
W

westfalia-in-ny

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Uwe said:
That's the control module refusing to keep the coding
Click to expand...
I appreciate your help. Reviving this after many months...
Which "control module" were you referring to?
The G85 part, or the ABS control module?
I'm still having this problem and my T4 simply does not want to save the coding.
 
   #11  
Uwe

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westfalia-in-ny said:
Which "control module" were you referring to?
The G85 part, or the ABS control module?
Click to expand...
The ABS. It will not keep the coding if you don't successfully calibrate G85 in the same session.

-Uwe-
 
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