2006 Jetta 2.0 TDI PD - Cranks okay but will not start

Silva-Jetta

Verified VCDS User
Verified
Joined
May 4, 2021
Messages
3
Reaction score
1
Location
Brisbane, Australia
VCDS Serial number
C?ID=174374
Code:
Tuesday,04,May,2021,23:53:17:51908
VCDS -- Windows Based VAG/VAS Emulator Running on Windows 10 x64
VCDS Version: 21.3.0.0 (x64)
Data version: 20210226 DS325.0
www.Ross-Tech.com


VIN: WVWZZZ1KZ6M712869   License Plate: TDI-07
Mileage: 210280km-130661mi   Repair Order:


Chassis Type: 1K (1K0)
Scan: 01 02 03 08 09 15 16 17 19 25 2E 37 42 44 46 52 55 56 62 69
          6C 72 76 77

VIN: WVWZZZ1KZ6M712869   Mileage: 210280km-130661miles

01-Engine -- Status: OK 0000
02-Auto Trans -- Status: OK 0000
03-ABS Brakes -- Status: OK 0000
04-Steering Angle -- Status: OK 0000
08-Auto HVAC -- Status: OK 0000
09-Cent. Elect. -- Status: OK 0000
15-Airbags -- Status: OK 0000
16-Steering wheel -- Status: OK 0000
17-Instruments -- Status: OK 0000
19-CAN Gateway -- Status: Malfunction 0010
25-Immobilizer -- Status: OK 0000
2E-Media Player 3 -- Status: Cannot be reached 1100
37-Navigation -- Status: OK 0000
42-Door Elect, Driver -- Status: OK 0000
44-Steering Assist -- Status: OK 0000
46-Central Conv. -- Status: OK 0000
52-Door Elect, Pass. -- Status: OK 0000
55-Headlight Range -- Status: OK 0000
56-Radio -- Status: OK 0000
62-Door, Rear Left -- Status: OK 0000
69-Trailer -- Status: OK 0000
6C-Back-up Cam. -- Status: OK 0000
72-Door, Rear Right -- Status: OK 0000
76-Park Assist -- Status: OK 0000
77-Telephone -- Status: OK 0000
 
-------------------------------------------------------------------------------
Address 01: Engine        Labels: 03G-906-016-BKD.clb
   Part No SW: 03G 997 012 E    HW: 028 101 225 3
   Component: R4 2,0L EDC G000AG  4163 
   Revision: 12345678    Serial number: VWZ7Z0E2820108
   Coding: 0000078
   Shop #: WSC 66565 257 00032
   VCID: 2B55CF7D8ACFF4D346-807E

No fault code found.
Readiness: 0 0 1 1 1

-------------------------------------------------------------------------------
Address 02: Auto Trans        Labels: 02E-927-770.clb
   Part No SW: 02E 300 042 F    HW: 02E 927 770 AE
   Component: GSG DSG         070 0917 
   Revision: 04507000    Serial number: 00000509090226
   Coding: 0000020
   Shop #: WSC 00066 000 00000
   VCID: 16230E89214D593B09-8042

No fault code found.

-------------------------------------------------------------------------------
Address 03: ABS Brakes        Labels: 1K0-907-379-MK60-F.lbl
   Part No SW: 1K0 907 379 Q    HW: 1K0 907 379 Q
   Component: ESP FRONT MK60      0102 
   Revision: 00T12001   
   Coding: 0006786
   Shop #: WSC 00066 000 00000
   VCID: 408F88D11349078B83-8014

No fault code found.

-------------------------------------------------------------------------------
Address 08: Auto HVAC        Labels: 1K0-907-044.lbl
   Part No: 1K0 907 044 BA
   Component: ClimatronicPQ35 066 0606 
   Shop #: WSC 00000 000 00000
   VCID: 67DD734D56A710B362-8032

No fault code found.

-------------------------------------------------------------------------------
Address 09: Cent. Elect.        Labels:. 3C0-937-049-30-H.lbl
   Part No SW: 3C0 937 049 AL    HW: 3C0 937 049 AL
   Component: Bordnetz-SG     H54 2202 
   Revision: 00H54000    Serial number: 01000007637938
   Coding: F7038E0700041800470A00000F00008080195C035C00010C000000000000
   Shop #: WSC 05124 123 12345
   VCID: 73E5171D127FEC13CE-8026

   Subsystem 1 - Part No: 1K2 955 119 C  Labels: 1KX-955-119.CLB
   Component: Wischer VW350  013  0402 
   Coding: 00065493
   Shop #: WSC 05124 

   Subsystem 2 - Part No: 1K0 955 559 T  Labels: 1K0-955-559-AF.CLB
   Component: RegenLichtSens 011  1110 
   Coding: 00471077
   Shop #: WSC 05124 

No fault code found.

-------------------------------------------------------------------------------
Address 15: Airbags        Labels: 1K0-909-605.lbl
   Part No SW: 1K0 909 605 N    HW: 1K0 909 605 N
   Component: 3D AIRBAG VW8   015 2100 
   Revision: 03015000    Serial number: 0038ED0MHCDG 
   Coding: 0013124
   Shop #: WSC 00066 000 00000
   VCID: 377DE30D4687403332-8062

   Subsystem 1 - Serial number: 6332MSME0B724547B

   Subsystem 2 - Serial number: 6342MSME0B723A2EL

   Subsystem 3 - Serial number: 6351HSME084753767

   Subsystem 4 - Serial number: 6361HSME0846563AA

No fault code found.

-------------------------------------------------------------------------------
Address 16: Steering wheel        Labels: 1K0-953-549-MY9.lbl
   Part No SW: 1K0 953 549 CH    HW: 1K0 953 549 CH
   Component: J0527           056 0111 
   Coding: 0001231
   Shop #: WSC 12345 123 12345
   VCID: 7AFB3A3935159D5B8D-802E

   Subsystem 1 - Part No: XXXXXXXXXXX
   Component: E0221           002 0030

No fault code found.

-------------------------------------------------------------------------------
Address 17: Instruments        Labels: 1K0-920-xxx-17.lbl
   Part No SW: 1K0 920 873 BX    HW: 1K0 920 873 BX
   Component: KOMBIINSTRUMENT VDD 1610 
   Revision: V0003000    Serial number: VWZ7Z0E2820108
   Coding: 0023703
   Shop #: WSC 41340 003 1048576
   VCID: 030547DD42DFDC93DE-8056

No fault code found.

-------------------------------------------------------------------------------
Address 19: CAN Gateway        Labels:. 1K0-907-530-V4.clb
   Part No SW: 1K0 907 530 S    HW: 1K0 907 951
   Component: J533__Gateway   H16 0207 
   Revision:   H16       Serial number: 27000000000000
   Coding: ED817F4E404612001003
   Shop #: WSC 22040 959 59720
   VCID: 377DE30D4687403332-8062

1 Fault Found:
03272 - Control Module for Audio Interface
            004 - No Signal/Communication
             Freeze Frame:
                    Fault Status: 01100100
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 62
                    Mileage: 210280 km
                    Time Indication: 0
                    Date: 2000.00.00
                    Time: 23:46:29


-------------------------------------------------------------------------------
Address 25: Immobilizer        Labels: 1K0-920-xxx-25.clb
   Part No SW: 1K0 920 873 BX    HW: 1K0 920 873 BX
   Component: IMMO            VDD 1610 
   Revision: V0003000    Serial number: VWZ7Z0E2820108
   Shop #: WSC 22040 959 59720
   VCID: 030547DD42DFDC93DE-8056

No fault code found.

-------------------------------------------------------------------------------
Address 2E: Media Player 3
Cannot be reached

-------------------------------------------------------------------------------
Address 37: Navigation (J0506)       Labels:. 1T0-035-680.clb
   Part No SW: 1T0 035 680 B    HW: 1T0 035 680 B
   Component: RNS-MID       H04 1200 
   Revision: AB001001    Serial number: VWZ6Z7J5015019
   Coding: 000500000100001100
   Shop #: WSC 05314 123 12345
   VCID: 2D51C16574DBFAE358-8078

No fault code found.

-------------------------------------------------------------------------------
Address 42: Door Elect, Driver        Labels: 1K0-959-701-MIN2.lbl
   Part No: 1K0 959 701 K
   Component: Tuer-SG         024 2378 
   Coding: 0000756
   Shop #: WSC 00066 000 00000
   VCID: 3663EE09418DB93B29-8062

No fault code found.

-------------------------------------------------------------------------------
Address 44: Steering Assist        Labels: 1Kx-909-144-G2V2.clb
   Part No: 1K2 909 144 J
   Component: EPS_ZFLS Kl.5   D04 1606 
   Shop #: WSC 00000 000 00000
   VCID: 3365D71D52FFAC130E-8066

No fault code found.

-------------------------------------------------------------------------------
Address 46: Central Conv.        Labels:. 1K0-959-433-MAX.clb
   Part No SW: 1K0 959 433 AR    HW: 1K0 959 433 AR
   Component: 01 KSG PQ35 G2  010 0101 
   Revision: 00010000    Serial number: 00000000000000
   Coding: 99900A080106487F6502050570885FCED0A140
   Shop #: WSC 00066 123 12345
   VCID: 000F48D153C9C78BC3-8054

   Subsystem 1 - Part No: 1K0 951 605 C
   Component: LIN BACKUP HORN H03 1301

   Subsystem 2 - Part No: 1K0 907 719 C
   Component: Neigungssensor  005 0003

   Subsystem 3 - Part No: 1K0 951 177 A
   Component: Innenraumueberw.005 0202

No fault code found.

-------------------------------------------------------------------------------
Address 52: Door Elect, Pass.        Labels: 1K0-959-702-MIN2.lbl
   Part No: 1K0 959 702 K
   Component: Tuer-SG         024 2378 
   Coding: 0000756
   Shop #: WSC 00066 000 00000
   VCID: 377DE30D4687403332-8062

No fault code found.

-------------------------------------------------------------------------------
Address 55: Headlight Range        Labels: 1T0-907-357.lbl
   Part No: 1T0 907 357
   Component: Dynamische LWR      0003 
   Coding: 0000003
   Shop #: WSC 00066 000 00000
   VCID: 74E714011771EB2BD7-8020

No fault code found.

-------------------------------------------------------------------------------
Address 56: Radio        Labels: None
   VCID: 55A14985BCCB9223C0-FFFE

No Faults Found
  or DTCs not supported by controller
  or a communication error occurred

-------------------------------------------------------------------------------
Address 62: Door, Rear Left        Labels: 1K0-959-703-GEN2.lbl
   Part No: 1K0 959 703 F
   Component: Tuer-SG         021 2434 
   Coding: 0000144
   Shop #: WSC 00066 000 00000
   VCID: 3365D71D52FFAC130E-8066

No fault code found.

-------------------------------------------------------------------------------
Address 69: Trailer (J345)       Labels:. 1K0-907-383-V2.clb
   Part No SW: 1K0 907 383 E    HW: 1K0 907 383 E
   Component: Anhaenger     H08 0080 
   Revision: 3A002002    Serial number: 00000119512396
   Coding: 0300000100000000
   Shop #: WSC 12345 123 12345
   VCID: 2F6DDB6D7ED788F36A-807A

No fault code found.

-------------------------------------------------------------------------------
Address 6C: Back-up Cam.        Labels: 5N0-907-441.clb
   Part No SW: 7N0 907 441     HW: 7N0 907 441
   Component: J772__Rearview      0020 
   Revision: 00H11000    Serial number: 525 PA8J331145
   Coding: 0010011
   Shop #: WSC 98765 666 38384
   VCID: 6ED30669795DC1FB21-803A

No fault code found.

-------------------------------------------------------------------------------
Address 72: Door, Rear Right        Labels: 1K0-959-704-GEN2.lbl
   Part No: 1K0 959 704 F
   Component: Tuer-SG         021 2434 
   Coding: 0000144
   Shop #: WSC 00066 000 00000
   VCID: 3467D40157F1AB2B17-8060

No fault code found.

-------------------------------------------------------------------------------
Address 76: Park Assist        Labels: 1K0-919-283.lbl
   Part No: 1K0 919 283 A
   Component: 34 Einparkhilfe     0101 
   Shop #: WSC 00000 000 00000
   VCID: 2D51C165B4DBFAE358-8078

No fault code found.

-------------------------------------------------------------------------------
Address 77: Telephone        Labels: 5P0-862-335.lbl
   Part No SW: 1Z0 035 729 B    HW: 1Z0 035 729 B
   Component: FSE_2P7x        H31 0050 
   Revision: 00000001    Serial number: 00000005013570
   Coding: 0000402
   Shop #: WSC 00000 000 00000
   VCID: 377DE30D4687403332-8062

No fault code found.

End-------------------------(Elapsed Time: 02:47)--------------------------
Well looked after (fully serviced) 2006 VW 2.0 PD TDI was parked for a week outside (normally in a garage) and now will not start.

Cranks fine (crank speed measured by VCDS at 168 rpm). Tank mounted fuel lift pump makes the right noise (as tested by VCDS). No obvious fault codes (see above).

I have now cracked open the fuel filter and it looks clean and is full of clean fuel (no signs or water or bits of metal indicating that the high pressure fuel pump has deposited its guts everywhere).
The Anti Shudder Valve in the EGR sounds like it is opening and closing as normal.

I have not tested the fuel flow on the fuel lift pump as yet (I cannot release the damn hose clip - I don't have the right tool for that). So at this stage I cannot rule out a faulty fuel lift pump.

The car is parked on a steep driveway (engine is the high point) so perhaps I have lost prime.
Will try to roll back to level ground and then run the fuel lift pump via the VCDS and try to start one last time before calling it quits.

Any ideas guys???
 

Silva-Jetta

Verified VCDS User
Verified
Joined
May 4, 2021
Messages
3
Reaction score
1
Location
Brisbane, Australia
VCDS Serial number
C?ID=174374
Next morning update (with good news) .

Up at 6 am and let work know that I will be in late.

While I was unable to disconnect the fuel delivery hose from the fuel filter lid (lack of correct tool) I was able to verify that the fuel lift pump was pumping some fuel.
I simply removed the torx screws from the fuel filter, pried off the lid with a flat blade screw driver and placed a wide clear container (bottom of a 2 L plastic coke bottle) under the fuel filter lid and turned on the ignition.
Fuel flowed for about 1 second and it seemed to be a goodly amount. No water. No grit.

I then re-assembled the fuel filter lid, backed the car down the driveway and parked it up (I had no brakes or steering power but my 22 yo son helped to push it into a safe spot on the side of the street).
Next step was to remove the air from the fuel lines so I switched on the fuel pump via VCDS and let it run for 3 cycles. (I just love Ross-Tech for this tool)

After crossing all fingers and toes I cranked the engine in 3 second bursts. Initially nothing. 2nd crank I heard a splutter :). On the 3rd crank it almost started :):).
4th crank (a long one) it eventually got going :D.


However it was running rough (it could barely idle). So I thought about taking it straight to VW. But after idling it for a while (and a few throttle blips) this started to cleared up.
After getting up to temperature I took it for a spin around the neighbourhood (Italian tune).

All good now. Runs and starts like a dream :D:D.

So it just does not like being parked up on the steep driveway for a week :confused:.
I am sure that this is a symptom of another problem but at this stage I am happy to stretch it out to the next service at VW.
However I am going to invest in a hose clip tool, do a proper lift pump fuel flow test and replace that fuel filter.

Any other suggestions would be welcome.

Thanks in advance.
Jacques
 
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