2012 Passat TDI no start

   #1  

Bill C

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VCDS Serial number
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Hello this is my first post and will try to I will try to follow the sticky rules "JPPSG". Sorry it will be a very long post as I try to give all the information I have.


1.


2. Car is stock as far as I know, I have owned it for two years.

3. See scan below.

Code:
Thursday,22,October,2020,17:22:50:50070
VCDS -- Windows Based VAG/VAS Emulator Running on Windows 8 x64
VCDS Version: 20.4.2.0 (x64)  HEX-V2 CB: 0.4513.4
Data version: 20200730 DS317.0
www.Ross-Tech.com


VIN: 1VWCN7A3XCC069746   License Plate: MINE
Mileage: 258770km-160792mi   Repair Order:



--------------------------------------------------------------------------------
--------------------------------------------------------------------------------


Chassis Type: A3-VW41 (7N0)
Scan: 01 02 03 05 08 09 15 16 17 19 25 2B 2E 36 37 42 44 46 47 4F
          52 56 62 72 77

VIN: 1VWCN7A3XCC069746   Mileage: 258770km-160792miles

01-Engine -- Status: OK 0000
02-Auto Trans -- Status: Malfunction 0010
03-ABS Brakes -- Status: Malfunction 0010
04-Steering Angle -- Status: OK 0000
05-Acc/Start Auth. -- Status: OK 0000
08-Auto HVAC -- Status: Malfunction 0010
09-Cent. Elect. -- Status: Malfunction 0010
15-Airbags -- Status: OK 0000
16-Steering wheel -- Status: OK 0000
17-Instruments -- Status: Malfunction 0010
19-CAN Gateway -- Status: OK 0000
25-Immobilizer -- Status: OK 0000
2B-Steer. Col. Lock -- Status: Malfunction 0010
2E-Media Player 3 -- Status: OK 0000
36-Seat Mem. Drvr -- Status: OK 0000
37-Navigation -- Status: OK 0000
42-Door Elect, Driver -- Status: OK 0000
44-Steering Assist -- Status: OK 0000
46-Central Conv. -- Status: OK 0000
47-Sound System -- Status: OK 0000
4F-Centr. Electr. II -- Status: OK 0000
52-Door Elect, Pass. -- Status: OK 0000
56-Radio -- Status: OK 0000
62-Door, Rear Left -- Status: OK 0000
72-Door, Rear Right -- Status: OK 0000
77-Telephone -- Status: OK 0000
-------------------------------------------------------------------------------
Address 01: Engine (J623-CKRA)       Labels:. 03L-906-022-CFC.clb
   Part No SW: 03L 997 009 J    HW: 03L 907 309 S
   Component: R4 2.0l TDI   H21 9982
   Revision: 71H21---    Serial number:              
   Coding: 001D0012042400008000
   Shop #: WSC 07207 444 00000
   ASAM Dataset: EV_ECM20TDI01103L997009J 004005
   ROD: EV_ECM20TDI01103L997009H.rod
   VCID: 3B2333BC93E999B3471-806E

No fault code found.
Readiness: 0 0 0 1 1

-------------------------------------------------------------------------------
Address 02: Auto Trans        Labels: 02E-927-770.clb
   Part No SW: 02E 300 057 P    HW: 02E 927 770 AL
   Component: GSG DSG AG6     512 9435
   Revision: 05551213    Serial number: 00001112150136
   Coding: 0000020
   Shop #: WSC 09003 957 00200
   VCID: 2615F2C874EB345B08F-8072

1 Fault Found:
18149 - Clutch Pressure Adaptation
            P1741 - 002 - Limit Reached
             Freeze Frame:
                    Fault Status: 01100010
                    Fault Priority: 0
                    Fault Frequency: 40
                    Reset counter: 2
                    Mileage: 258771 km
                    Time Indication: 0
                    Date: 2015.02.23
                    Time: 13:31:29


-------------------------------------------------------------------------------
Address 03: ABS Brakes (J104)       Labels:. 1K0-907-379-60EC1F.clb
   Part No SW: 1K0 907 379 BL    HW: 1K0 907 379 BL
   Component: ESP MK60EC1   H31 0152
   Revision: 00H31001  
   Coding: C54BC0F549280003A31203E8921F0042A71000
   Shop #: WSC 09003 957 00200
   VCID: 7DA7FDA4CDFD5783395-8028

1 Fault Found:
00668 - Supply Voltage Terminal 30
            002 - Lower Limit Exceeded - Intermittent
             Freeze Frame:
                    Fault Status: 00100010
                    Fault Priority: 1
                    Fault Frequency: 1
                    Reset counter: 167
                    Mileage: 258771 km
                    Time Indication: 0
                    Date: 2015.02.23
                    Time: 13:45:48

             Freeze Frame:
                    Count: 7
                    Count: 15
                    Count: 20480
                    Count: 128
                    Count: 27392
                    Count: 65280
                    Count: 65535
                    Count: 0


-------------------------------------------------------------------------------
Address 05: Acc/Start Auth. (J518)       Labels:| 5K0-959-434.clb
   Part No SW: 5K0 959 434 B    HW: 5K0 959 434
   Component: VWKESSYPQ35GP 085 0902
   Revision: 00085000    Serial number: 0168590523
   Coding: 130C0C
   Shop #: WSC 09003 957 00200
   ASAM Dataset: EV_KESSYPQ35G A02013
   ROD: EV_KESSYPQ35G_A02_VW31.rod
   VCID: 34311880BEB756CB86B-8060

No fault code found.

-------------------------------------------------------------------------------
Address 08: Auto HVAC (J255)       Labels:| 5K0-907-044.clb
   Part No SW: 561 907 044 H    HW: 561 907 044 H
   Component: Climatronic   043 0202
   Revision: 00001001  
   Coding: 0010001012
   Shop #: WSC 09003 957 00200
   ASAM Dataset: EV_ACClimaBHBVW411 A01001
   ROD: EV_ACClimaBHBVW411_VW41.rod
   VCID: 1C61D0203627FE8BAEB-8048

1 Fault Found:
9474161 - Motor for Defroster Flap
          B1090 71 [008] - Actuator stuck
          Intermittent - Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 2
                    Fault Frequency: 6
                    Reset counter: 207
                    Mileage: 258771 km
                    Date: 2020.10.02
                    Time: 13:31:40


-------------------------------------------------------------------------------
Address 09: Cent. Elect. (J519)       Labels:. 1K0-937-08x-09.clb
   Part No SW: 5K0 937 087 AA    HW: 5K0 937 087 AA
   Component: BCM PQ35 H+   121 0164
   Revision: BL121001  
   Coding: 6F200E1B982B08D408880201360085480071008645A005F0648060009C70
   Shop #: WSC 09003 957 00200
   VCID: 74B1D880FEB716CB46B-8020

   Subsystem 1 - Part No: 1K0 955 559 AH  Labels: 1K0-955-559-AG.CLB
   Component: RLS 250212 05  54  0403
   Coding: 22300A

3 Faults Found:
00059 - Terminal 30 for Interior Lighting
            011 - Open Circuit - Intermittent
             Freeze Frame:
                    Fault Status: 00101011
                    Fault Priority: 1
                    Fault Frequency: 1
                    Reset counter: 207
                    Mileage: 258771 km
                    Time Indication: 0
                    Date: 2015.03.04
                    Time: 14:11:25

             Freeze Frame:
                        Term 15 Off
                    Voltage: 12.70 V
                        OFF
                        ON
                        OFF
                        OFF
                        OFF

00834 - Signal for Activation of Heated Rear Window
            009 - Open or Short to Ground - Intermittent
             Freeze Frame:
                    Fault Status: 00101001
                    Fault Priority: 5
                    Fault Frequency: 1
                    Reset counter: 207
                    Mileage: 258771 km
                    Time Indication: 0
                    Date: 2015.03.04
                    Time: 14:11:36

             Freeze Frame:
                        Term 15 Off
                    Voltage: 12.65 V
                        OFF
                        ON
                        OFF
                        OFF
                        OFF

03396 - Supply voltage terminal 30 for central locking
            011 - Open Circuit - Intermittent
             Freeze Frame:
                    Fault Status: 00101011
                    Fault Priority: 1
                    Fault Frequency: 1
                    Reset counter: 207
                    Mileage: 258771 km
                    Time Indication: 0
                    Date: 2015.03.04
                    Time: 14:07:45

             Freeze Frame:
                        Term 15 Off
                    Voltage: 12.75 V
                        OFF
                        ON
                        OFF
                        OFF
                        OFF


-------------------------------------------------------------------------------
Address 15: Airbags (J234)       Labels:| 5K0-959-655.clb
   Part No SW: 5C0 959 655     HW: 5C0 959 655
   Component: AirbagVW10G   013 0809
   Serial number: 003ENM01SH1N
   Coding: 00003548
   Shop #: WSC 09003 957 00200
   ASAM Dataset: EV_AirbaVW10SMEVW360 A01024
   ROD: EV_AirbaVW10SMEVW360.rod
   VCID: 6FBBD7EC97113513BB9-803A

   Seat occupied recognition:
   Subsystem 1 - Part No SW: 5C6 959 339 A    HW: 5C6 959 339 A
   Component: BF-Gewichtss.  H10 0045
   Serial number: 6940000Y120000BRTM0G
   Coding: 303047

   Crash sensor for side airbag: driver side:
   Subsystem 2 - Part No SW: 5K0 959 354     HW: 5K0 959 354
   Component: S.Sens.Fahr.V  H01 ----
   Serial number: 3572MSME5F094566ZZZ0

   Crash sensor for side airbag: front passenger side:
   Subsystem 3 - Part No SW: 5K0 959 354     HW: 5K0 959 354
   Component: S.Sens.Beif.V  H01 ----
   Serial number: 3582MSME47483369ZZZ

   Crash sensor for side airbag: rear: driver side:
   Subsystem 4 - Part No SW: 5K0 959 351 A    HW: 5K0 959 351 A
   Component: S.Sens.Fahr.H  H02 ----
   Serial number: 3516KSME5D512916ZZZV

   Crash sensor for side airbag: rear: passenger side:
   Subsystem 5 - Part No SW: 5K0 959 351 A    HW: 5K0 959 351 A
   Component: S.Sens.Beif.H  H02 ----
   Serial number: 3526KSME57043516ZZZL

   Crash sensor for front airbag: driver side:
   Subsystem 6 - Part No SW: 5K0 959 659 A    HW: 5K0 959 659 A
   Component: F.Sens.Fahr  H02 ----
   Serial number: 3556LSME24432615ZZZL

   Crash sensor for front airbag: front passenger side:
   Subsystem 7 - Part No SW: 5K0 959 659 A    HW: 5K0 959 659 A
   Component: F.Sens.Beif  H02 ----
   Serial number: 3566LSME30432615ZZZJ

No fault code found.

-------------------------------------------------------------------------------
Address 16: Steering wheel (J527)       Labels:| 5K0-953-569.clb
   Part No SW: 1K5 953 521 AR    HW: 5K0 953 569 E
   Component: LENKS.MODUL   014 0140
   Revision: FF010040    Serial number: 20111215300823
   Coding: 000A140000
   Shop #: WSC 09003 957 00200
   ASAM Dataset: EV_SMLSNGVOLWSXS A01004
   ROD: EV_SMLSNGVOLWS.rod
   VCID: 7DA7FDA4CD7D5783395-8028

   Multifunction steering wheel control module:
   Subsystem 1 - Part No SW: 3C8 959 537 D    HW: 3C8 959 537 D  Labels: 3C8-959-537.CLB
   Component: E221__MFL-YVJ  H06 0022
   Coding: E20000

No fault code found.

-------------------------------------------------------------------------------
Address 17: Instruments (J285)       Labels:| 5K0-920-XXX-17.clb-SRI1
   Part No SW: 561 920 970 C    HW: 561 920 970 C
   Component: KOMBI         H07 0507
   Serial number: 00000000000000
   Coding: 231E01
   Shop #: WSC 09003 957 00200
   ASAM Dataset: EV_Kombi_UDS_VDD_RM09 A04093
   ROD: EV_Kombi_UDS_VDD_RM09_004_VW41.rod
   VCID: 1A6DD6383C1380BBBC7-804E

1 Fault Found:
9453074 - Fuel Level Sensor 1
          B103E 1B [009] - Resistance Too High
          Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 2
                    Fault Frequency: 3
                    Reset counter: 167


-------------------------------------------------------------------------------
Address 19: CAN Gateway (J533)       Labels:. 7N0-907-530-V2.clb
   Part No SW: 7N0 907 530 P    HW: 1K0 907 951
   Component: J533  Gateway H40 1623
   Revision:   H40       Serial number: 09031201291398
   Coding: 461000
   Shop #: WSC 09003 957 00200
   VCID: 3D273DA48D7D9783795-8068

No fault code found.

-------------------------------------------------------------------------------
Address 25: Immobilizer (J334)       Labels:| 5K0-920-xxx-25.clb
   Part No SW: 5K0 953 234     HW: 5K0 953 234
   Component: IMMO          H07 0507
   Serial number:              
   Coding: 000007
   Shop #: WSC 09003 957 00200
   ASAM Dataset: EV_Immo_UDS_VDD_RM09 A03008
   ROD: EV_Immo_UDS_VDD_RM09_VW21.rod
   VCID: 6A8DC6F8ACF3D03BEC7-803E

No fault code found.

-------------------------------------------------------------------------------
Address 2B: Steer. Col. Lock (J764)       Labels:* 5K0-905-861.clb
   Part No SW: 5K0 905 861 A    HW: 5K0 905 861 A
   Component: ELV-PQ35      H20 0230
   Revision: 00000000    Serial number: 11000288212003
   Coding: 4900000000000000
   Shop #: WSC 09003 957 00200
   ASAM Dataset: EV_ELVMarquMPVW36X A01001
   ROD: EV_ELVMarquMPVW36X_VW01.rod
   VCID: 2E050AE8509B7C1BF0F-807A

1 Fault Found:
13893632 - Function Restricted due to Insufficient Voltage
          U1400 00 [008] - -
          [Under voltage (temporary)]
          Intermittent - Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 6
                    Fault Frequency: 1
                    Reset counter: 207
                    Mileage: 258771 km
                    Date: 2020.10.02
                    Time: 13:45:46

                    ELV State: 0C
                    Information Clamps: 77 64
                    CoCo State: F0 01
                    WFS State: 67 1A
                    Vehicle speed: 327.25 km/h
                    Voltage: 49


-------------------------------------------------------------------------------
Address 2E: Media Player 3 (J650)       Labels:. 5N0-035-342.lbl
   Part No SW: 5N0 035 342 E    HW: 5N0 035 342 E
   Component: SG EXT.PLAYER H13 0240
   Revision: A1001003    Serial number: 7661600495  
   Coding: 010000
   Shop #: WSC 09003 957 00200
   VCID: 290FF9F469F51B2325D-807C

No fault code found.

-------------------------------------------------------------------------------
Address 36: Seat Mem. Drvr (J136)       Labels: None
   Part No SW: 561 959 760     HW: 561 959 760
   Component: MEM-FS        H04 0181
   Revision: AA000000    Serial number: 00000024591913
   Coding: 00581B0000000000000021010100202020202120202020
   Shop #: WSC 09003 957 00200
   VCID: 6099A4D05A4F9A6B323-8034

No fault code found.

-------------------------------------------------------------------------------
Address 37: Navigation (J0506)       Labels:. 1T0-035-680.clb
   Part No SW: 3C8 035 684 E    HW: 3C8 035 684 E
   Component: RNS-MID       H61 3690
   Revision: AB001001    Serial number: VWZ6Z7M5065041
   Coding: 04090002010000A6000B
   Shop #: WSC 09003 957 00200
   VCID: 2D070DE45D1D0703C95-8078

No fault code found.

-------------------------------------------------------------------------------
Address 42: Door Elect, Driver (J386)       Labels:| 3C0-959-70X-GEN4.clb
   Part No SW: 561 959 701 A    HW: 3C0 959 793 C
   Component: TUER-SG FT    002 0525
   Revision: 12110009    Serial number: 0004089438
   Coding: 0405FD
   Shop #: WSC 09003 957 00200
   ASAM Dataset: EV_TSGFPQ25BRFVW46X A04001
   ROD: EV_TSGFPQ25BRFVW46X.rod
   VCID: 1C61D0203627FE8BAEB-8048

   Slave Driver:
   Subsystem 1 - Part No SW: 561 959 811     HW: 561 959 811   Labels: 1K0-959-70X-GEN4.CLB
   Component: J388__TSG_HL  004 4472
   Serial number: --------------------
   Coding: 800000

No fault code found.

-------------------------------------------------------------------------------
Address 44: Steering Assist        Labels: 1K0-909-14x-GEN3.clb
   Part No: 1K0 909 144 N
   Component: EPS_ZFLS Kl. 290    3301
   Revision: 00H22000  
   Shop #: WSC 01357 011 00200
   VCID: 35372584B94D4FC3B15-8060

No fault code found.

-------------------------------------------------------------------------------
Address 47: Sound System (R12)       Labels: 5K0-035-456.clb
   Part No SW: 5C6 035 456     HW: 5C6 035 456
   Component: KonzernAmp10K H07 0468
   Revision: --------    Serial number: EAA083A0002862
   ASAM Dataset: EV_AudioVerst10KanalSTT3 S01001
   ROD: EV_AudioVerst10KanalSTT3_VW41.rod
   VCID: 6597B5C445EDFF43C15-8030

No fault code found.

-------------------------------------------------------------------------------
Address 4F: Centr. Electr. II (J520)       Labels:. 1K0-907-532.clb
   Part No SW: 7N0 907 532     HW: 1K0 907 951
   Component: EZE_2         H40 1623
   Revision:   H40       Serial number: 09031201291398
   Coding: 01030108
   Shop #: WSC 09003 957 00200
   VCID: 6FBBD7EC97913513BB9-803A

   Subsystem 1 - Part No SW: 561 959 591     HW: 561 959 591
   Component: J245 P05 FFD7  H07 0004
   Serial number: 53388786011133500599
   Coding: 181100

   Subsystem 2 - Part No SW: 561 919 204 B    HW: 561 919 204 B
   Component: Analoguhr  008 0004

No fault code found.

-------------------------------------------------------------------------------
Address 52: Door Elect, Pass. (J387)       Labels:| 3C0-959-70X-GEN4.clb
   Part No SW: 561 959 702 A    HW: 3C0 959 792 C
   Component: TUER-SG BT    002 0525
   Revision: 14110009    Serial number: 0004010018
   Coding: 0405FC
   Shop #: WSC 09003 957 00200
   ASAM Dataset: EV_TSGBPQ25BRFVW46X A04001
   ROD: EV_TSGBPQ25BRFVW46X.rod
   VCID: 1D67DD242D3DF783595-8048

   Slave Passenger:
   Subsystem 1 - Part No SW: 561 959 812     HW: 561 959 812   Labels: 1K0-959-70X-GEN4.CLB
   Component: J389__TSG_HR  004 4472
   Serial number: --------------------
   Coding: 800000

No fault code found.

-------------------------------------------------------------------------------
Address 56: Radio (J0506)       Labels:. 1T0-035-680.clb
   Part No SW: 3C8 035 684 E    HW: 3C8 035 684 E
   Component: RNS-MID       H61 3690
   Revision: AB001001    Serial number: VWZ6Z7M5065041
   Coding: 04090002010000A6000B
   Shop #: WSC 09003 957 00200
   VCID: 2D070DE45D1D0703C95-8078

No fault code found.

-------------------------------------------------------------------------------
Address 77: Telephone (J412)       Labels:| 7P6-035-730.clb
   Part No SW: 5K0 035 730 E    HW: 5K0 035 730 E
   Component: TELEFON       H12 2902
   Revision: 1B001001    Serial number: 00007661728987
   Coding: 0A10040000010110
   Shop #: WSC 09003 957 00200
   ASAM Dataset: EV_UHVNA A01719
   ROD: UHVNA.rod
   VCID: 270BFFCC7F612D53339-8072

No fault code found.

End----------(Elapsed Time: 01:19, VBatt start/end: 12.2V/12.2V)-----------
4. My engine quit while driving a couple months ago and will not restart. I originally pulled the code (and deleted it) with a generic scan tool and I dont remember the number just that it translated to low fuel pressure. I checked the fuel tank and it looked like water in the tank so I drained, cleaned totally dry and blew out the fuel lines with air. Then replaced the in-take pump and filter. Primed the pump several times using wires straight from the battery to the pump. This did not fix it so I replaced the HPFP (there were no metal flakes in the tank, filter or inside the HPFP solenoid hole) and bought the VCDS to properly prime the car. This did not fix it. At that point I took the car to the VW stealership for repair. After a month and several hundred dollars they told me the new HPFP I put in was bad. So I replaced the pump again and still nothing. If there was a fuel problem, I do not think there is one anymore.

I think the problem is in the Camshaft sensor circuit. I am new to the VCDS so I tried to start the car with a real-time log going. I selected the cam and crank RPM and cranked the car with the laptop outside. When I looked at the screen it showed 125 cam rpm and 0 crankshaft. I though it was showing the highest value during the start so I changed the crankshaft sensor and re-did the test. Later I realized how the logging works and assume the crankshaft was correct and the camshaft was wrong.

If I read the cam RPM it reads 125 rpm with the ignition on engine not running, when I try to start it it stays about the same up or down a few and stays about 125 after I stop cranking. The crankshaft rpm starts off at 0 and will go to about 260 until I stop cranking it and back down to 0. It seems obvious the cam should be zero, go up to around 1/2 the crankshaft and back to zero. I dont know how to insert the excel real-time log from the VCDS to show this. FYI it shows the the fuel pressure at around 300000 hPa standard is 280000 hPa. Could have saved about $1200 on pumps if I had known this VCDS feature from the start.

5. In-tank fuel pump is some Chinese job from ebay. Most likely causing the Address 17 fault in the scan. It is certainly pumping enough fuel to start, about 1 gallon a minute into a bucket. Filter is VW/Audi OEM. Both pumps were OEM/Bosch remanufactured sourced from RockAuto. Crankshaft sensor is another Chinese job from RockAuto.

6. I find it strange there is no fault for the cam circuit. I want to know what voltage and/or continuity should I get when testing the wire harness going to the cam sensor. And if it is possible to test the sensor, what numbers should I get from it.
 
Last edited:
   #2  

Uwe

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Hi and welcome.

I do not know how to upload a picture of the build data tag.
I don't think picture of your PR-Codes sticker will be particularly helpful here, but just for future reference:

My recollection is these engines need 200 RPM or more to start, and I gather you're not getting that?

-Uwe-
 
   #3  

Bill C

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Thanks for the picture posting instructions.

The crankshaft sensor reading shows average of about 250 with a peak of 260 rpm through the laptop, I didn't look at the tachometer in the car. The issue is with the camshaft sensor reading 125 rpm when not trying to start it.
 
   #4  

MartinsX

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What happens if You try to spray some start gas in the intake system?
(It's preferred to remove air pipe coming from IC and spray directly into intake manifold. Be careful, ask for help some experienced mechanic, if You have no experience of using start gas)
 
   #5  

Bill C

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When the car was at the VW dealer, they said they sprayed starting fluid and it started but died after a second or so. I have not tried it.

Do you know what value the camshaft sensor wires should read when testing them? With the ignition on, two wires show 4.9 volts and the third reads 0.
 
   #6  

MartinsX

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Try to start it with gas Yourself and keep it running on gas for some 30-40 sec. (Second person required, who will spry gas into intake by intermittent short sprays). Read DTC's after this experiment and post here.
Do you know what value the camshaft sensor wires should read when testing them? With the ignition on, two wires show 4.9 volts and the third reads 0.
5V supply is ok, third wire should have pulses when sensor is connected and engine cranked (not possible to monitor correctly with DVOM. You need oscilloscope for this)
 
   #7  

Jack@European_Parts

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OP

JPPSG

Fuses?
Terminal relays and ignition switch + mini harness?

Did you check engine harness for damage at chafe point on head by oil filter area yet or load test wiring?

 
   #8  

Bill C

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Thanks for the replies.

I got the car to run some on the starting ether, only about 5-10 seconds at a time, 5 or 6 times. No additional faults showed up on the scan. I replaced the cam position sensor with the came results. It shows 0 rpm now before starting and it goes up and down with the crank RPM but stays at around 110 after the engine stops. If I turn the car off and back on it will read 0.

I checked the harness near the oil fliter the best I could with a mirror and flashlight. There is a lot of stuff in the way on this model. I removed all fuses and tested for continuity, visually inspected the sockets they plug into. Not sure how to test the relays. I removed them all and shook them listening for looseness inside, and visually inspected the relay and the sockets. I am referring to the ones under the hood and on the drivers side of the dash board you can easily access.

Please give a little more information about the ignition switch mini harness. This car uses a button near the gear shifter to start. I removed the plastic cover where the key normally goes but there is only a circular RFID sensor there.
 
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