New User. BGU troubles

   #1  

Nevilleh

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VCDS Serial number
C?ID=415296
Vw caddy 1.6i petrol 2005 BGU motor
Vehicle starts, very poor idle, after few seconds the accelerator goes dead doesn't respond, if I restart vehicle it works for few seconds then trouble again.
Idle is bad, just fitted new throttle body
Mechanics in my town too busy to have a look at it
Please assist pointing me in the direction to start.

Scan:

Code:
Tuesday,29,September,2020,13:49:18:41558
VCDS -- Windows Based VAG/VAS Emulator Running on Windows 10 x64
VCDS Version: 20.4.2.0 (x64)  HEX-V2 CB: 0.4513.4
Data version: 20200730 DS317.0
[URL="http://www.Ross-Tech.com"]www.Ross-Tech.com[/URL]

Dealer/Shop Name: ATMT ELECTRONICS

VIN: WV1ZZZ2KZ5X065729   License Plate: CADDY1
Mileage: 273770km-170112mi   Repair Order: 



--------------------------------------------------------------------------------
--------------------------------------------------------------------------------


Chassis Type: 2K (1K0)
Scan: 01 03 09 15 16 17 19 25 44 56

VIN: WV1ZZZ2KZ5X065729   Mileage: 273770km-170112miles

00-Steering Angle Sensor -- Status: OK 0000
01-Engine -- Status: Malfunction 0010
03-ABS Brakes -- Status: Malfunction 0010
09-Cent. Elect. -- Status: Malfunction 0010
15-Airbags -- Status: OK 0000
16-Steering wheel -- Status: OK 0000
17-Instruments -- Status: Malfunction 0010
19-CAN Gateway -- Status: Malfunction 0010
25-Immobilizer -- Status: OK 0000
44-Steering Assist -- Status: Sporadic communication error 1000
56-Radio -- Status: Cannot be reached 1100
-------------------------------------------------------------------------------
Address 01: Engine        Labels: 06A-906-033-BGU.lbl
   Part No: 06A 906 033 CF
   Component: SIMOS71 1.6l 2VG    9867  
   Revision: --H04---    Serial number: VWZ7Z0D1216935
   Coding: 0002031
   Shop #: WSC 00999 444 64523
   VCID: 65964EF7C96BE343C15-8030

10 Faults Found:
17580 - Angle Sensor 2 for Throttle Actuator (G188) Signal too Low 
            P1172 - 007 - 
             Freeze Frame:
                    RPM: 0 /min
                    Bin. Bits: 00000001
                    Load: 16.5 %
                    Load: 0.0 %
                    RPM: 0 /min
                    Bin. Bits: 00000001
                    Load: 16.5 %
                    Load: 0.0 %

18107 - Powertrain Data Bus 
            P1699 - 009 - Missing Message from Steering Wheel Electronics
             Freeze Frame:
                    RPM: 0 /min
                    Speed: 0.0 km/h
                    Load: 7.5 %
                    Bin. Bits: 00000001
                    RPM: 0 /min
                    Speed: 0.0 km/h
                    Load: 7.5 %
                    Bin. Bits: 00000001

17987 - Throttle Actuator (J338) 
            P1579 - 008 - Adaptation Not Started
             Freeze Frame:
                    RPM: 0 /min
                    Bin. Bits: 00000001
                    Load: 16.5 %
                    Load: 0.0 %
                    RPM: 0 /min
                    Bin. Bits: 00000001
                    Load: 16.5 %
                    Load: 0.0 %

18057 - Powertrain Data Bus 
            P1649 - 009 - Missing Message from ABS Controller - Intermittent
             Freeze Frame:
                    RPM: 0 /min
                    Mass Air / Rev.: 0.0 mg/str
                    Torque: 6.0 Nm
                    Bin. Bits: 00000000
                    RPM: 0 /min
                    Mass Air / Rev.: 0.0 mg/str
                    Torque: 6.0 Nm
                    Bin. Bits: 00000000

18288 - Powertrain Data Bus 
            P1880 - 009 - Missing Message from Diagnostic Gateway - Intermittent
             Freeze Frame:
                    RPM: 0 /min
                    Mass Air / Rev.: 0.0 mg/str
                    Temperature: 19.5°C
                    Bin. Bits: 00000001
                    RPM: 0 /min
                    Mass Air / Rev.: 0.0 mg/str
                    Temperature: 19.5°C
                    Bin. Bits: 00000001

16784 - EGR System 
            P0400 - 008 - Malfunction - Intermittent
             Freeze Frame:
                    RPM: 0 /min
                    Voltage: 12.14 V
                    Load: 85.9 %
                    Load: 0.0 %
                    RPM: 0 /min
                    Voltage: 12.24 V
                    Load: 74.1 %
                    Load: 0.0 %

16726 - Camshaft Position Sensor (G40) 
            P0342 - 009 - Signal too Low - Intermittent
             Freeze Frame:
                    RPM: 576 /min
                    Mass Air / Rev.: 414.2 mg/str
                    Bin. Bits: 00000010
                    Temperature: 18.0°C

17952 - Angle Sensor 1 for Throttle Actuator (G187) 
            P1544 - 006 - Signal too Large - Intermittent
             Freeze Frame:
                    RPM: 0 /min
                    Bin. Bits: 00000001
                    Load: 100.0 %
                    Load: 0.0 %
                    RPM: 0 /min
                    Bin. Bits: 00000001
                    Load: 100.0 %
                    Load: 0.0 %

17950 - Angle Sensor 1 for Throttle Actuator (G187) 
            P1542 - 008 - Implausible Signal - Intermittent
             Freeze Frame:
                    Mass Air / Rev.: 147.2 mg/str
                    Bin. Bits: 00000100
                    Load: 11.4 %
                    Load: 0.0 %
                    Mass Air / Rev.: 163.5 mg/str
                    Bin. Bits: 00000100
                    Load: 10.6 %
                    Load: 0.0 %

17978 - Engine Start Blocked by Immobilizer 
            P1570 - 008 -  - Intermittent
             Freeze Frame:
                    RPM: 0 /min
                    Temperature: 43.5°C
                    Voltage: 12.75 V
                    Bin. Bits: 00000001

Readiness: 0010 1101

-------------------------------------------------------------------------------
Address 03: ABS Brakes        Labels: 1K0-907-379-MK70.lbl
   Part No: 2K0 907 379 A
   Component: ASR FRONT MK70      0105  
   Coding: 0017106
   Shop #: WSC 35110 377 08192
   VCID: 313EEAA7CD237FE3EDD-8064

1 Fault Found:
01314 - Engine Control Module 
            013 - Check DTC Memory - Intermittent

-------------------------------------------------------------------------------
Address 09: Cent. Elect.        Labels:. 1K0-937-049-21-B.lbl
   Part No SW: 1K0 937 049 P    HW: 1K0 937 049 P*
   Component: Bordnetz-SG 1.0 H32 0401  
   Revision: 00H32000    Serial number: 00000001344702
   Coding: 00844F0000041000000000000000000000
   Shop #: WSC 35110 377 08192
   VCID: 3C20CB931A61828B4EB-8068

   Subsystem 1 - Part No: 2K2 955 119 B  Labels: 1KX-955-119.CLB
   Component: Wischer VW357  012  0402  
   Coding: 00065493
   Shop #: WSC 35110  

1 Fault Found:
01497 - Bulb for Blinkers; Front Right (M7) 
            012 - Electrical Fault in Circuit - Intermittent

-------------------------------------------------------------------------------
Address 15: Airbags        Labels: 6Q0-909-605-VW52.lbl
   Part No SW: 6Q0 909 605 AH    HW: 6Q0 909 605 AH
   Component: 09 AIRBAG VW52  023 2400  
   Revision: 04023000    Serial number: 0037TD05D9SL  
   Coding: 0012345
   Shop #: WSC 35110 377 00192
   VCID: 7DA6069741FB4B83395-8028

No fault code found.

-------------------------------------------------------------------------------
Address 16: Steering wheel        Labels: 1K0-953-549-MY8.lbl
   Part No SW: 1K0 953 549 E    HW: 1K0 953 549 E
   Component: Lenksäulenmodul 521 0050  
   Coding: 0000001
   Shop #: WSC 35110 377 08192
   VCID: 3430E3B332314ACB86B-8060

No fault code found.

-------------------------------------------------------------------------------
Address 17: Instruments        Labels: 1K0-920-xxx-17.lbl
   Part No: 2K0 920 841 B
   Component: KOMBIINSTRUMENT VDD 0716  
   Coding: 0016103
   Shop #: WSC 02232 996 63502
   VCID: 270A04FFF3E73153339-8072

4 Faults Found:
01309 - Power Steering Control Module (J500) 
            004 - No Signal/Communication - Intermittent
01314 - Engine Control Module 
            004 - No Signal/Communication - Intermittent
01316 - ABS Control Module 
            004 - No Signal/Communication - Intermittent
01321 - Control Module for Airbags (J234) 
            004 - No Signal/Communication - Intermittent

-------------------------------------------------------------------------------
Address 19: CAN Gateway        Labels:. 1K0-907-530-V1.clb
   Part No SW: 1K0 907 530 E    HW: 1K0 907 951 
   Component: Gateway         H09 0110  
   Revision: 09          Serial number: 2700104C040DDD
   Coding: 3D010140079001
   Shop #: WSC 35110 377 00192
   VCID: 290E02C7E5F3072325D-807C

3 Faults Found:
01305 - Databus for Infotainment 
            004 - No Signal/Communication
             Freeze Frame:
                    Fault Status: 01100100
                    Fault Priority: 1
                    Fault Frequency: 254
                    Reset counter: 184
                    Mileage: 273750 km
                    Time Indication: 0
                    Date: 2000.00.00
                    Time: 01:32:09

01304 - Radio 
            004 - No Signal/Communication
             Freeze Frame:
                    Fault Status: 01100100
                    Fault Priority: 2
                    Fault Frequency: 254
                    Reset counter: 184
                    Mileage: 273750 km
                    Time Indication: 0
                    Date: 2000.00.00
                    Time: 01:32:14

01309 - Power Steering Control Module (J500) 
            004 - No Signal/Communication - Intermittent
             Freeze Frame:
                    Fault Status: 00100100
                    Fault Priority: 2
                    Fault Frequency: 2
                    Reset counter: 224
                    Mileage: 273757 km
                    Time Indication: 0
                    Date: 2000.00.00
                    Time: 00:56:44


-------------------------------------------------------------------------------
Address 25: Immobilizer        Labels: 1K0-920-xxx-25.clb
   Part No: 2K0 920 841 B
   Component: IMMO            VDD 0716  
   Shop #: WSC 00000 000 00000
   VCID: 270A04FFF3E73153339-8072

No fault code found.

-------------------------------------------------------------------------------
Address 44: Steering Assist        Labels: 1Kx-909-144-G2V2.clb
   Part No: 1K2 909 144 H
   Component: EPS_ZFLS Kl.11      1502  
   Shop #: WSC 00000 000 00000
   VCID: 313EEAA7CD237FE3EDD-8064

No fault code found.

-------------------------------------------------------------------------------
Address 56: Radio
Cannot be reached

End----(Elapsed Time: 00:38, VBatt start/end: 12.6V/12.5V. VIgn 0.0V)------
 
Last edited by a moderator:
   #2  

Uwe

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This car is a mess of fault codes, most of which are flagged "Intermittent". That makes for a very low signal-to-noise ratio. Please clear all fault codes, then do another scan so we can see what comes back.

-Uwe-
 
   #3  

Nevilleh

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Messages
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VCDS Serial number
C?ID=415296
Hi
I cleared all errors, and then redone a scan, it came up with these errors

Code:
Wednesday,30,September,2020,08:21:06:41558
VCDS -- Windows Based VAG/VAS Emulator Running on Windows 10 x64
VCDS Version: 20.4.2.0 (x64)  HEX-V2 CB: 0.4513.4
Data version: 20200730 DS317.0
www.Ross-Tech.com

Dealer/Shop Name: ATMT ELECTRONICS

VIN: WV1ZZZ2KZ5X065729   License Plate: CADDY2
Mileage: 273770km-170112mi   Repair Order:



--------------------------------------------------------------------------------
--------------------------------------------------------------------------------


Chassis Type: 2K (1K0)
Scan: 01 03 09 15 16 17 19 25 44 56

VIN: WV1ZZZ2KZ5X065729   Mileage: 273770km-170112miles

00-Steering Angle Sensor -- Status: OK 0000
01-Engine -- Status: Malfunction 0010
03-ABS Brakes -- Status: Malfunction 0010
09-Cent. Elect. -- Status: Malfunction 0010
15-Airbags -- Status: OK 0000
16-Steering wheel -- Status: OK 0000
17-Instruments -- Status: OK 0000
19-CAN Gateway -- Status: Malfunction 0010
25-Immobilizer -- Status: OK 0000
44-Steering Assist -- Status: Malfunction 0010
56-Radio -- Status: Cannot be reached 1100
-------------------------------------------------------------------------------
Address 01: Engine        Labels: 06A-906-033-BGU.lbl
   Part No: 06A 906 033 CF
   Component: SIMOS71 1.6l 2VG    9867 
   Revision: --H04---    Serial number: VWZ7Z0D1216935
   Coding: 0002031
   Shop #: WSC 00999 444 64523
   VCID: 65964EF7C96BE343C15-8030

4 Faults Found:
17580 - Angle Sensor 2 for Throttle Actuator (G188) Signal too Low
            P1172 - 007 -
             Freeze Frame:
                    RPM: 0 /min
                    Bin. Bits: 00000001
                    Load: 19.2 %
                    Load: 0.0 %
                    RPM: 0 /min
                    Bin. Bits: 00000001
                    Load: 19.2 %
                    Load: 0.0 %

18107 - Powertrain Data Bus
            P1699 - 009 - Missing Message from Steering Wheel Electronics
             Freeze Frame:
                    RPM: 0 /min
                    Speed: 0.0 km/h
                    Load: 11.4 %
                    Bin. Bits: 00000001
                    RPM: 0 /min
                    Speed: 0.0 km/h
                    Load: 11.4 %
                    Bin. Bits: 00000001

17987 - Throttle Actuator (J338)
            P1579 - 008 - Adaptation Not Started
             Freeze Frame:
                    RPM: 0 /min
                    Bin. Bits: 00000001
                    Load: 19.2 %
                    Load: 0.0 %
                    RPM: 0 /min
                    Bin. Bits: 00000001
                    Load: 19.2 %
                    Load: 0.0 %

17950 - Angle Sensor 1 for Throttle Actuator (G187)
            P1542 - 008 - Implausible Signal - Intermittent
             Freeze Frame:
                    Mass Air / Rev.: 152.6 mg/str
                    Bin. Bits: 00000100
                    Load: 11.4 %
                    Load: 0.0 %

Readiness: 0110 1101

-------------------------------------------------------------------------------
Address 03: ABS Brakes        Labels: 1K0-907-379-MK70.lbl
   Part No: 2K0 907 379 A
   Component: ASR FRONT MK70      0105 
   Coding: 0017106
   Shop #: WSC 35110 377 08192
   VCID: 313EEAA7CD237FE3EDD-8064

1 Fault Found:
01314 - Engine Control Module
            013 - Check DTC Memory - Intermittent

-------------------------------------------------------------------------------
Address 09: Cent. Elect.        Labels:. 1K0-937-049-21-B.lbl
   Part No SW: 1K0 937 049 P    HW: 1K0 937 049 P*
   Component: Bordnetz-SG 1.0 H32 0401 
   Revision: 00H32000    Serial number: 00000001344702
   Coding: 00844F0000041000000000000000000000
   Shop #: WSC 35110 377 08192
   VCID: 3C20CB931A61828B4EB-8068

   Subsystem 1 - Part No: 2K2 955 119 B  Labels: 1KX-955-119.CLB
   Component: Wischer VW357  012  0402 
   Coding: 00065493
   Shop #: WSC 35110 

1 Fault Found:
01835 - Bulb for Side-Blinkers; Right (M19)
            012 - Electrical Fault in Circuit - Intermittent

-------------------------------------------------------------------------------
Address 15: Airbags        Labels: 6Q0-909-605-VW52.lbl
   Part No SW: 6Q0 909 605 AH    HW: 6Q0 909 605 AH
   Component: 09 AIRBAG VW52  023 2400 
   Revision: 04023000    Serial number: 0037TD05D9SL 
   Coding: 0012345
   Shop #: WSC 35110 377 00192
   VCID: 7DA6069741FB4B83395-8028

No fault code found.

-------------------------------------------------------------------------------
Address 16: Steering wheel        Labels: 1K0-953-549-MY8.lbl
   Part No SW: 1K0 953 549 E    HW: 1K0 953 549 E
   Component: Lenksäulenmodul 521 0050 
   Coding: 0000001
   Shop #: WSC 35110 377 08192
   VCID: 3430E3B332314ACB86B-8060

No fault code found.

-------------------------------------------------------------------------------
Address 17: Instruments        Labels: 1K0-920-xxx-17.lbl
   Part No: 2K0 920 841 B
   Component: KOMBIINSTRUMENT VDD 0716 
   Coding: 0016103
   Shop #: WSC 02232 996 63502
   VCID: 270A04FFF3E73153339-8072

No fault code found.

-------------------------------------------------------------------------------
Address 19: CAN Gateway        Labels:. 1K0-907-530-V1.clb
   Part No SW: 1K0 907 530 E    HW: 1K0 907 951
   Component: Gateway         H09 0110 
   Revision: 09          Serial number: 2700104C040DDD
   Coding: 3D010140079001
   Shop #: WSC 35110 377 00192
   VCID: 290E02C7E5F3072325D-807C

2 Faults Found:
01305 - Databus for Infotainment
            004 - No Signal/Communication
             Freeze Frame:
                    Fault Status: 01100100
                    Fault Priority: 1
                    Fault Frequency: 2
                    Reset counter: 184
                    Mileage: 273775 km
                    Time Indication: 0
                    Date: 2000.00.00
                    Time: 00:06:36

01304 - Radio
            004 - No Signal/Communication
             Freeze Frame:
                    Fault Status: 01100100
                    Fault Priority: 2
                    Fault Frequency: 2
                    Reset counter: 184
                    Mileage: 273775 km
                    Time Indication: 0
                    Date: 2000.00.00
                    Time: 00:06:40


-------------------------------------------------------------------------------
Address 25: Immobilizer        Labels: 1K0-920-xxx-25.clb
   Part No: 2K0 920 841 B
   Component: IMMO            VDD 0716 
   Shop #: WSC 00000 000 00000
   VCID: 270A04FFF3E73153339-8072

No fault code found.

-------------------------------------------------------------------------------
Address 44: Steering Assist        Labels: 1Kx-909-144-G2V2.clb
   Part No: 1K2 909 144 H
   Component: EPS_ZFLS Kl.11      1502 
   Shop #: WSC 00000 000 00000
   VCID: 313EEAA7CD237FE3EDD-8064

1 Fault Found:
00778 - Steering Angle Sensor (G85)
            000 - -

-------------------------------------------------------------------------------
Address 56: Radio
Cannot be reached

End----------(Elapsed Time: 00:37, VBatt start/end: 12.6V/12.4V)-----------
 
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   #4  

iichel

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edit: ignore this post. i misread.
 
Last edited:
   #6  

iichel

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Apologies. Yes, golf_vendi is right. Please ignore my previous comment.
Then I'd start at the wiring and/or connectors to and from the actuator. Load test wires end to end and check connectors for corrosion.
 
   #7  

Nevilleh

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Thanks alot for you'lls help.
When doing throttle body alignment with both old and new throttle body Result: "Error" only noticed now the wiring to throttle has been cut up and rejoined very poorly with joining wires coming from other components

Any idea where I can find the wiring layout/ diagrams for the engine bag electrical
Thanks
 
   #8  

MartinsX

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The exact WD and other factory repair information can be found in ErWin (it is not for free).
You can try to find something for free here (biggest part of info is in Russian language)
 
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