Readiness script error 1Y 2005 New Beetle BEV secondary air

   #1  

Shzeps

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Hi Group,

I needed to complete readiness on this 1Y 2005 New Beetle BEV.

I used the VCDS readiness script to complete this. I have a problem when it tries to run the monitor for secondary air. VCDS script goes to BS 211 and all values are blank. After doing some research I found that BS 221 is the correct BS. Hopefully this can be changed in the future. Please let me know if I need to supply more info like mapping the control unit, etc. to help fix it.

Now, I can run the secondary air test with BS 221 but the monitor never completes (xxxxx100) and it doesn't set a trouble code either. I have let the car cool down and run thru the complete monitor cycle 3x, Any ideas?

Thanks for any help or info, Shep
Code:
Wednesday,15,January,2020,13:19:58:57829
VCDS -- Windows Based VAG/VAS Emulator Running on Windows 10 x64
VCDS Version: 18.9.1.0 (x64)  HEX-NET CB: 0.4513.4
Data version: 20190114 DS296.0
www.Ross-Tech.com


VIN: 3VWCM31Y55M316812   License Plate: 
Mileage: 296270km-184093mi   Repair Order: 



--------------------------------------------------------------------------------
--------------------------------------------------------------------------------


Chassis Type: 1Y (1Y - VW New Beetle Cab (2003 > 2010))
Scan: 01 02 03 08 15 17 19 25 26 29 35 37 39 46 54 56 65 75
 
VIN: 3VWCM31Y55M316812   Mileage: 296270km-184093miles
-------------------------------------------------------------------------------
Address 01: Engine        Labels: 06A-906-032-BEV2.clb
   Part No: 06A 906 032 RL
   Component: 2L NB-C AT6     G   6377  
   Coding: 00003
   Shop #: WSC 00066  
   VCID: F9BAB78DE13837821A-513C
   3VWCM31Y55M316812     VWZ5Z0D8232068

2 Faults Found:
16804 - Catalyst System; Bank 1 
            P0420 - 35-00 - Efficiency Below Threshold
16384 - SAE - Reserved by Document ISO 15031-6 
            P0000 - 35-10 - 2005 - Intermittent
Readiness: 0000 0000

-------------------------------------------------------------------------------
Address 02: Auto Trans        Labels: 09G-927-750.clb
   Part No: 09G 927 750 AP
   Component: AQ 250 6F           0610  
   Coding: 0000008
   Shop #: WSC 00000 000 00000
   VCID: FF4E5995AF1C19B224-513C

1 Fault Found:
01045 - Tiptronic Switch (F189) 
            008 - Implausible Signal - Intermittent

-------------------------------------------------------------------------------
Address 03: ABS Brakes        Labels: 1C0-907-37x-ABS.lbl
   Part No: 1C0 907 379 L
   Component: ABS FRONT MK60      0101  
   Coding: 0004097
   Shop #: WSC 00066 000 00000
   VCID: B32645A5D3D40DD290-5160

No fault code found.

-------------------------------------------------------------------------------
Address 15: Airbags        Labels: 1T0-909-605.lbl
   Part No: 6Q0 909 605 AF
   Component: 01 AIRBAG VW71      0609  
   Coding: 0012337
   Shop #: WSC 00066 000 00000
   VCID: FBB6AD85BB04059208-5160

   Subsystem 1 - Part No: 1C0 959 339 B
   Component: BF-Gewichtsens. 006 0006

1 Fault Found:
01221 - Crash Sensor Side Airbag; Driver Side (G179) 
            004 - No Signal/Communication - Intermittent

-------------------------------------------------------------------------------
Address 17: Instruments        Labels: 1C0-920-x4x.lbl
   Part No: 1C0 920 951 L
   Component: KOMBI+WEGFAHRS. M73 V02  
   Coding: 11234
   Shop #: WSC 46311  
   VCID: AA1858C1541E4C1A23-4B1E
   3VWCM31Y55M316812     VWZ5Z0D8232068

No fault code found.

-------------------------------------------------------------------------------
Address 19: CAN Gateway        Labels: 6N0-909-901-19.lbl
   Part No: 6N0 909 901 
   Component: Gateway K<->CAN    V022  
   Coding: 00006
   Shop #: WSC 26062  
   VCID: F0AC8AA9B24276CAAD-4B1E

No fault code found.

-------------------------------------------------------------------------------
Address 26: Auto Roof        Labels: 1Y0-959-255-HYD.lbl
   Part No: 1Y0 959 255 
   Component:  VSG  NBC       †  
   Shop #: WSC 00000 000 00000
   VCID: FDB2A39DA5100BA236-513C

No fault code found.

-------------------------------------------------------------------------------
Address 46: Central Conv.        Labels: 1C0-959-799.lbl
   Part No: 1C0 959 799 G
   Component: 6J Komfortgerбt HLO 0004  
   Coding: 00257
   Shop #: WSC 26062  
   VCID: BB366D85AB84C59248-4B00

   Subsystem 1 - Part No: 1Y1959801C
   Component: 6J Tхrsteuer.FS KLO 0005  

   Subsystem 2 - Part No: 1Y1959802D
   Component: 6J Tхrsteuer.BF KLO 0005  

   Subsystem 3 - Part No: 1Y0959811
   Component: 6J Tхrsteuer.HL KLO 0001  

   Subsystem 4 - Part No: 1Y0959812
   Component: 6J Tхrsteuer.HR KLO 0001  

2 Faults Found:
01330 - Central Control Module for Central Convenience (J393) 
            53-10 - Supply Voltage Too Low - Intermittent
01359 - Internal Central Locking Switch; Passenger Side (E198) 
            27-10 - Implausible Signal - Intermittent

-------------------------------------------------------------------------------
Address 56: Radio        Labels: 1J0-035-18x-56.lbl
   Part No: 1C0 035 196 M
   Component:  RADIO DE2         0003  
   Coding: 06031
   Shop #: WSC 00066  
   VCID: A91AA7CD511847022A-51CE

No fault code found.

End----------(Elapsed Time: 03:55, VBatt start/end: 14.0V/14.0V)-----------
 
   #2  

Dana

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Thanks for the feedback with scan!

Santos (who created those scripts back in the day) will be back on Monday. I'm off Monday so feel free to bump this back up however my dealer days 2005 2.0L Engine Code BEV document lists the Readiness Recipe in this exact order:

202
204
209 *see note
206
207
217
210
212
216
220
208
221

Based on my fuzzy recollection I believe 209 was the fussy one and it had to complete before SAI would run.

That wasn't just a Beetle thing; rather all 2.5L engines could be particular about SAI. Hopefully running them in that exact order helps. If not, I would take it for a quick drive and let it run when you return to the garage so they can be repeated.
 
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