2009 Caddy 1.9 TDI 5 Speed - Won't start

   #1  

Gashhey

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1.9tdi bls engine code.New battery, new tandem pump. new temp sensor. new fuel pipes and clamps.new fuel filter and rings. waiting for a new injector harness to arrive. but one in looks fine and ohm resistance is 0.1 with continuity on all wiring. all earths cleaned from chassis and engine. Egr valve removed and cleaned. can hear pump in the tank running for 1-2 seconds. hard starting and idle seems fine. when driving seems ok then starts to juddering in 3,4th gears. then stalls and wont start up again until it cools but again it is hard starting. starting motor shows as 295rpm. The battery replaced was 62 amp and now 72 amp.

van still struggles to start and once its started and hot, the engine wont start again.

Code:
Monday,24,June,2019,21:18:02:18214
VCDS -- Windows Based VAG/VAS Emulator Running on Windows 10 x64
VCDS Version: 19.6.0.2 (x64)  HEX-V2 CB: 0.4505.4
Data version: 20190529 DS308.0
www.Ross-Tech.com


VIN: WV1ZZZ2KZAX063763   License Plate: 


Chassis Type: 2K (1K0)
Scan: 01 03 08 09 15 16 17 19 25 42 46 52 56

VIN: WV1ZZZ2KZAX063763   Mileage: 246670km-153273miles

01-Engine -- Status: Malfunction 0010
03-ABS Brakes -- Status: OK 0000
08-Auto HVAC -- Status: Malfunction 0010
09-Cent. Elect. -- Status: OK 0000
15-Airbags -- Status: OK 0000
16-Steering wheel -- Status: OK 0000
17-Instruments -- Status: OK 0000
19-CAN Gateway -- Status: OK 0000
25-Immobilizer -- Status: OK 0000
42-Door Elect, Driver -- Status: OK 0000
46-Central Conv. -- Status: Malfunction 0010
52-Door Elect, Pass. -- Status: OK 0000
56-Radio -- Status: Malfunction 0010
-------------------------------------------------------------------------------
Address 01: Engine        Labels: 03G-906-021-BLS.clb
   Part No SW: 03G 906 021 PD    HW: 03G 906 021 CG
   Component: R4 1,9L EDC  000SG  2387  
   Revision: --H11---    Serial number: VWX7Z0I93NQ0KX
   Coding: 0000071
   Shop #: WSC 00000 256 01574
   VCID: 70B9D32AE6A761E73A1-8024

5 Faults Found:
000769 - Cylinder 1 
               P0301 - 000 - Misfire Detected - Intermittent
             Freeze Frame:
                    Fault Status: 00110000
                    Fault Priority: 3
                    Fault Frequency: 1
                    Reset counter: 255
                    Mileage: 246664 km
                    Time Indication: 0
                    Date: 2000.00.00
                    Time: 11:52:20

             Freeze Frame:
                    RPM: 819 /min
                    Speed: 0.0 km/h
                    Load: 0.0 %
                    Voltage: 14.21 V
                    Inj. Quantity: 2.96 mg/str
                    Temperature: 67.5°C
                    (no units): 0.0

000258 - Mass Air Flow Sensor (G70) 
               P0102 - 000 - Signal too Low - Intermittent
             Freeze Frame:
                    Fault Status: 00110000
                    Fault Priority: 2
                    Fault Frequency: 6
                    Reset counter: 255
                    Mileage: 246665 km
                    Time Indication: 0
                    Date: 2000.00.00
                    Time: 01:49:13

             Freeze Frame:
                    RPM: 840 /min
                    Speed: 0.0 km/h
                    Load: 0.0 %
                    Duty Cycle: 100.6 %
                    Bin. Bits: 00000000
                    Mass Air / Rev.: 240.0 mg/str
                    Mass Air / Rev.: 0.0 mg/str

000770 - Cylinder 2 
               P0302 - 000 - Misfire Detected
             Freeze Frame:
                    Fault Status: 01110000
                    Fault Priority: 3
                    Fault Frequency: 5
                    Reset counter: 255
                    Mileage: 246667 km
                    Time Indication: 0
                    Date: 2000.00.00
                    Time: 00:15:57

             Freeze Frame:
                    RPM: 798 /min
                    Speed: 0.0 km/h
                    Load: 0.0 %
                    Voltage: 14.44 V
                    Inj. Quantity: 2.96 mg/str
                    Temperature: 46.8°C
                    (no units): 0.0

008581 - Engine Coolant Temp Sensor on Radiator Outlet (G83) 
               P2185 - 000 - Signal too High - Intermittent
             Freeze Frame:
                    Fault Status: 00100000
                    Fault Priority: 3
                    Fault Frequency: 1
                    Reset counter: 255
                    Mileage: 246667 km
                    Time Indication: 0
                    Date: 2000.00.00
                    Time: 00:16:11

             Freeze Frame:
                    RPM: 819 /min
                    Speed: 0.0 km/h
                    Load: 0.0 %
                    Voltage: 14.44 V
                    Bin. Bits: 00000100
                    Temperature: 66.6°C
                    Temperature: 47.7°C

012295 - Camshaft Position Sensor (G40) 
               P3007 - 000 - No Signal - Intermittent
             Freeze Frame:
                    Fault Status: 00110000
                    Fault Priority: 3
                    Fault Frequency: 1
                    Reset counter: 255
                    Mileage: 246677 km
                    Time Indication: 0
                    Date: 2000.00.00
                    Time: 06:29:59

             Freeze Frame:
                    RPM: 294 /min
                    Speed: 0.0 km/h
                    Load: 100.0 %
                    Voltage: 11.17 V
                    Bin. Bits: 00000100
                    Idle Stabilization: 0.0°KW
                    (no units): 32.0

Readiness: 0 1 0 0 1 

-------------------------------------------------------------------------------
Address 03: ABS Brakes        Labels:. 1K0-907-379-MK70M.clb
   Part No SW: 1K0 907 379 AF    HW: 1K0 907 379 AF
   Component: MABS MK70M          0104  
   Revision: 00H32001    
   Coding: 0020801
   Shop #: WSC 35110 377 00157
   VCID: 76B5E53284C34FD7E0D-8022

No fault code found.

-------------------------------------------------------------------------------
Address 08: Auto HVAC        Labels: 1K0-820-047.lbl
   Part No SW: 2K0 820 047 BM    HW: 2K0 820 047 BM
   Component: Climatic PQ35   143 1515  
   Revision: 00143033    Serial number: 00000000000000
   Shop #: WSC 00000 000 00000
   VCID: 71BFD62EEDAD68EF35F-8024

1 Fault Found:
00229 - Refrigerant Pressure 
            002 - Lower Limit Exceeded

-------------------------------------------------------------------------------
Address 09: Cent. Elect.        Labels:. 3C0-937-049-30-M.lbl
   Part No SW: 3C8 937 049 D    HW: 3C8 937 049 D
   Component: Bordnetz-SG     H54 2602  
   Revision: 00H54000    Serial number: 01000003455243
   Coding: 00804F030004100057000000000000000009FB075C000120000000000000
   Shop #: WSC 35110 377 08192
   VCID: 323D1922282B13F70C5-8066

   Subsystem 1 - Part No: 1T2 955 119   Labels: 1KX-955-119.CLB
   Component: Wischer 071009 021  0512  
   Coding: 00038805
   Shop #: WSC 35110  

No fault code found.

-------------------------------------------------------------------------------
Address 15: Airbags        Labels: 6Q0-909-605-VW52.lbl
   Part No SW: 6Q0 909 605 AH    HW: 6Q0 909 605 AH
   Component: 2Q AIRBAG VW52  025 2400  
   Revision: 06025000    Serial number: 0037TR05HC4I  
   Coding: 0012881
   Shop #: WSC 35110 377 00157
   VCID: 7DA7FA1EA1F51C8FA17-8028

No fault code found.

-------------------------------------------------------------------------------
Address 16: Steering wheel        Labels: 1K0-953-549-MY9.lbl
   Part No SW: 1K0 953 549 CT    HW: 1K0 953 549 CT
   Component: J0527           053 0111  
   Coding: 0000001
   Shop #: WSC 35110 377 08192
   VCID: 065595F2F4235F57F0D-8052

No fault code found.

-------------------------------------------------------------------------------
Address 17: Instruments        Labels: 1K0-920-xxx-17.lbl
   Part No SW: 2K0 920 944 C    HW: 2K0 920 944 C
   Component: KOMBIINSTRUMENT VDD 1222  
   Revision: V0002000    Serial number: VWX7Z0I93NQ0KX
   Coding: 0016401
   Shop #: WSC 00288 210 87232
   VCID: 2C01075A0A0F4507469-8078

No fault code found.

-------------------------------------------------------------------------------
Address 19: CAN Gateway        Labels:. 1K0-907-530-V4.clb
   Part No SW: 1K0 907 530 AD    HW: 1K0 907 951 
   Component: J533  Gateway   H07 0111  
   Revision:   H07 01    Serial number: 221009F1000624
   Coding: 89801F06000202007401
   Shop #: WSC 35110 377 00157
   VCID: 698FBE4EC57D902F7DF-803C

No fault code found.

-------------------------------------------------------------------------------
Address 25: Immobilizer        Labels: 1K0-920-xxx-25.clb
   Part No SW: 2K0 920 944 C    HW: 2K0 920 944 C
   Component: IMMO            VDD 1222  
   Revision: V0002000    Serial number: VWX7Z0I93NQ0KX
   Shop #: WSC 00000 000 00000
   VCID: 2C01075A0A0F4507469-8078

No fault code found.

-------------------------------------------------------------------------------
Address 42: Door Elect, Driver        Labels: 1K0-959-793.lbl
   Part No: 1K0 959 793 
   Component: Tuersteuergeraet 02 0160  
   Coding: 0000000
   Shop #: WSC 35110 377 08192
   VCID: 76B5E53284C34FD7E0D-8022

No fault code found.

-------------------------------------------------------------------------------
Address 46: Central Conv.        Labels:. 1K0-959-433-MIN.clb
   Part No: 1K0 959 433 CP
   Component:    KSG              0401  
   Coding: 018A0C087F2D8C0D4858061000C0
   Shop #: WSC 35110 377 00157
   VCID: 005983EAD6077167CA1-8054

   Subsystem 1 - Part No: 1K0 951 605 C
   Component: LIN BACKUP HORN H03 1301

   Subsystem 2 - Component:       NGS n.mounted     

   Subsystem 3 - Component:      IRUE n.mounted     

1 Fault Found:
00930 - Locking Module for Central Locking; Rear Left (F222) 
            012 - Electrical Fault in Circuit - Intermittent

-------------------------------------------------------------------------------
Address 52: Door Elect, Pass.        Labels: 1K0-959-792.lbl
   Part No: 1K0 959 792 
   Component: Tuersteuergeraet 02 0160  
   Coding: 0000000
   Shop #: WSC 35110 377 08192
   VCID: 75B7E23E99C544CFE97-8020

No fault code found.

-------------------------------------------------------------------------------
Address 56: Radio (J503)       Labels:. 5M0-035-1xx-56.clb
   Part No SW: 1K0 035 186 AA    HW: 1K0 035 186 AA
   Component: Radio RCD310  013 0036  
   Revision: 00000000    Serial number: VWZ1Z2I6759399
   Coding: 0000020001
   Shop #: WSC 35110 377 08192
   VCID: 6597B27E2565B44F597-8030

2 Faults Found:
00870 - Bass Speaker Front Left (R21) 
            011 - Open Circuit - Intermittent
             Freeze Frame:
                    Fault Status: 00101011
                    Fault Priority: 5
                    Fault Frequency: 1
                    Reset counter: 54
                    Mileage: 246617 km
                    Time Indication: 0
                    Date: 2000.00.00
                    Time: 20:59:35

00871 - Bass Speaker Front Right (R23) 
            011 - Open Circuit - Intermittent
             Freeze Frame:
                    Fault Status: 00101011
                    Fault Priority: 5
                    Fault Frequency: 1
                    Reset counter: 54
                    Mileage: 246617 km
                    Time Indication: 0
                    Date: 2000.00.00
                    Time: 20:59:35


End----------(Elapsed Time: 00:52, VBatt start/end: 12.5V/12.5V)-----------

once the faults are cleared, they stay clear. Some of these faults are from when ive had things unplugged.

apologies for wording
 
   #3  

Uwe

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   #4  

Gashhey

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Yes, which is both annoying and confusing.

I'm currently on replacing the injector wiring harness and ill get back to you to update you guys.

ECU is dry and clean, all earths have been cleaned.

EGR valve has been cleaned.
tandem pump been replaced.
no other fault codes.

it seems when it gets hot, it wont start.
 
   #5  

Gashhey

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Yes, which is both annoying and confusing.

I'm currently on replacing the injector wiring harness and ill get back to you to update you guys.

ECU is dry and clean, all earths have been cleaned.

EGR valve has been cleaned.
tandem pump been replaced.
no other fault codes.

it seems when it gets hot, it wont start.


just replaced wiring loom, still no different.

It has now caused a Cylinder 2 Misfire fault code.
 
Last edited:
   #7  

Vag82

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Check engine wire loom under the battery and air filter box.

I have once repaired one of 1.9tdi altea xl there was 4 wires faulty wires that makes same kind of problems...
 
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