2012 Seat Ibiza FR 1.6tdi - EGR?

   #1  

Jamie_B

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Hi folks,

having issues with the wife's 2012 Seat Ibiza FR 1.6tdi.
I've done a scan and posted it below. The car is throwing up the flashing coil light and going into limp mode.

I also posted below a scan of 12 items with EGR in the measurement screen on VCDS to see if this helps out with people to diagnose it.

If you require anything else to help determine what's wrong or if you can guide me from that data then it's much appreciated. I'm a competent DIY'er at changing components on cars, but a bit of a noob at VCDS and don't want the expense of guessing and changing parts that isn't causing this issue.


Thanks for any help.
Jamie


Code:
Sunday,09,June,2019,14:09:14:25280
VCDS -- Windows Based VAG/VAS Emulator Running on Windows 10 x64
VCDS Version: 19.6.0.2 (x64)  HEX-V2 CB: 0.4505.4
Data version: 20190529 DS308.0
www.Ross-Tech.com


VIN: VSSZZZ6JZDR082683   License Plate: YD62DYB
Mileage: 91060km-56582mi   Repair Order: 



--------------------------------------------------------------------------------
--------------------------------------------------------------------------------


Chassis Type: 6J-SE25 (6N0)
Scan: 01 03 04 08 09 15 17 19 25 44 4B 56

VIN: VSSZZZ6JZDR082683   Mileage: 91060km-56582miles

01-Engine -- Status: Malfunction 0010
03-ABS Brakes -- Status: Malfunction 0010
04-Steering Angle -- Status: OK 0000
08-Auto HVAC -- Status: OK 0000
09-Cent. Elect. -- Status: OK 0000
15-Airbags -- Status: OK 0000
17-Instruments -- Status: OK 0000
19-CAN Gateway -- Status: OK 0000
25-Immobilizer -- Status: OK 0000
44-Steering Assist -- Status: OK 0000
4B-Multifunc. Module -- Status: OK 0000
56-Radio -- Status: Malfunction 0010
-------------------------------------------------------------------------------
Address 01: Engine (J623-CAYC)       Labels:. 03L-906-023-CAY.clb
   Part No SW: 03L 906 023 LE    HW: 03L 906 023 Q
   Component: R4 1.6l TDI   H33 9978  
   Revision: --H33---    Serial number:               
   Coding: 00114016002500080000
   Shop #: WSC 131071 102 209715
   ASAM Dataset: EV_ECM16TDI02103L906023LE 003011
   ROD: EV_ECM16TDI02103L906023LL.rod
   VCID: 74B1DFB4AE3D03A7DE9-8020

1 Fault Found:
7343 - EGR Sensor 2 
          P0407 00 [036] - Signal too Low
          Intermittent - Not Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 2
                    Fault Frequency: 17
                    Mileage: 91051 km
                    Date: 2019.06.08
                    Time: 04:56:23

                    Engine speed: 2066.25 /min
                    Normed load value: 0.0 %
                    Vehicle speed: 110 km/h
                    Coolant temperature: 78 °C
                    Intake air temperature: 20 °C
                    Ambient air pressure: 990 mbar
                    Voltage terminal 30: 14.344 V
                    Unlearning counter according OBD: 40
                    EGR Solen.val.: actual value-ANG_EGRV[0]: -0.562 %
                    EGR Vacuum Regulator Solen.val.: activation-ANG_SP_EGRV[0]: 0.000 %
                    High pressure EGR actuator: activation-PWM_HBR_EGRV[0]: -20.163 %
                    High press EGR actuator: actual unconditioned volt val-V_EGRV[0]: 0.684 V
                    EGR valve: offset closed-V_EGRV_BOL[0]: 0.698 V
                    EGR valve: offset open-V_EGRV_TOL[0]: 3.999 V
                    Actuator for high pressure EGR: status-LF_STATE_EGRV_DISP[0]: 14

Readiness: 0 0 0 0 0 

-------------------------------------------------------------------------------
Address 03: ABS Brakes (J104)       Labels:. 6R0-907-37x-ESP82.clb
   Part No SW: 6R0 907 379 BE    HW: 6R0 907 379 AF
   Component: ESP8.2i front H05 0001  
   Revision: --------    
   Coding: 130248DB817500B4C82B12EA81D400821400
   Shop #: WSC 00788 648 00255
   VCID: 025D896CE4493D17DC5-8056

1 Fault Found:
01435 - Brake Pressure Sensor 1 (G201) 
            008 - Implausible Signal - Intermittent
             Freeze Frame:
                    Fault Status: 00101000
                    Fault Priority: 0
                    Fault Frequency: 28
                    Reset counter: 78
                    Mileage: 90878 km
                    Time Indication: 0
                    Date: 2013.10.25
                    Time: 14:40:10

             Freeze Frame:
                    Hex Value: 0x0000
                    Hex Value: 0x0000
                    Hex Value: 0x1290
                    Hex Value: 0x2DB2
                    Hex Value: 0x09B9
                    Hex Value: 0x9478
                    Hex Value: 0x84F8


-------------------------------------------------------------------------------
Address 04: Steering Angle (G085)       Labels:* 6R0-959-654.clb
   Part No SW: 6R0 959 654     HW: 6R0 959 654 
   Component: LENKW.SENSOR  H06 0060  
   Serial number: 090465LGL0009A
   Coding: 01
   Shop #: WSC 00000 000 00000
   ASAM Dataset: EV_LWSKLOVW25X 005001
   ROD: EV_LWSKLOVW25X.rod
   VCID: 7EA5FD9C907159F7B8D-802A

1 Fault Found:
1140738 - Steering angle sensor 
          B1168 54 [008] - Missing Calibration / Basic Setting
          Intermittent - Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 72
                    Mileage: 90878 km
                    Date: 2019.06.04
                    Time: 13:55:53

                    Voltage terminal 15: 13.80 V
                    Voltage terminal 30: 14.15 V
                    Terminal 15 status: On


-------------------------------------------------------------------------------
Address 08: Auto HVAC        Labels: 6J0-820-045.clb
   Part No SW: 6J0 820 045 A    HW: 6J0 820 045 A
   Component: J301  Klimaanlage   0330  
   Revision: 00 26 08    Serial number: 0000002542340-
   Shop #: WSC 06402 785 00200
   VCID: 2411EFF452DDD3278E9-8070

No fault code found.

-------------------------------------------------------------------------------
Address 09: Cent. Elect. (J519)       Labels:. 6R0-937-08x-09.clb
   Part No SW: 6R0 937 087 K    HW: 6R0 937 087 
   Component: BCM PQ25 H+4  H46 0254  
   Revision: BF046001    Serial number: 0434 195120431
   Coding: 24882BE88861250092200EF06E0B0CC8008043EC608C2040200000000000
   Shop #: WSC 64564 324 38760
   VCID: 45D75270B5A7CA2FB97-8010

   Subsystem 1 - Part No SW: 6R0 959 802 M    HW: 6R0 959 802 M  Labels: 6R0-959-802.CLB
   Component: J386__TSG_FT  002 3110 
   Serial number: --------------------
   Coding: 030000

   Subsystem 2 - Part No SW: 6R0 959 801 P    HW: 6R0 959 801 P  Labels: 6R0-959-801.CLB
   Component: J387__TSG_BT  002 3110 
   Serial number: --------------------
   Coding: 020000

   Subsystem 3 - Part No: 1K8 951 171 A
   Component: DWA-Sensor 00  001 0103 
   Coding: 000000

   Subsystem 4 - Part No: 1K0 951 605 C
   Component: LIN BACKUP HO  H05 1501 
   Coding: 000000

   Subsystem 5 - Part No: 1K8 951 171 A
   Component: DWA-Sensor 00  001 0103 
   Coding: 000000

No fault code found.

-------------------------------------------------------------------------------
Address 15: Airbags (J234)       Labels:| 5K0-959-655.clb
   Part No SW: 6R0 959 655 K    HW: 6R0 959 655 K
   Component: VW10AirbagA0D H10 0020  
   Revision: --------    Serial number: 003GX01AXG3T
   Coding: 003044
   Shop #: WSC 06401 785 00200
   ASAM Dataset: EV_AirbaVW10BPAVW250 A01001
   ROD: EV_AirbaVW10BPAVW250.rod
   VCID: 4ACD614C9C392557545-801E

   Crash sensor for side airbag: driver side: 
   Serial number: 3495RRB400G4UHC4B93O

   Crash sensor for side airbag: front passenger side: 
   Serial number: 3505RRB400G4UHC4JOC5

No fault code found.

-------------------------------------------------------------------------------
Address 17: Instruments (J285)       Labels:| 5K0-920-xxx-17.clb-SRI1
   Part No SW: 6J0 920 904 C    HW: 6J0 920 904 C
   Component: KOMBI         H04 0508  
   Serial number: 00000000000000
   Coding: 410A00
   Shop #: WSC 131071 1023 2097151
   ASAM Dataset: EV_Kombi_UDS_VDD_RM09 A04114
   ROD: EV_Kombi_UDS_VDD_RM09_SK46.rod
   VCID: 2B0304C833831C5F4F3-807E

No fault code found.

-------------------------------------------------------------------------------
Address 19: CAN Gateway (J533)       Labels:. 6N0-909-901-6R.clb
   Part No SW: 6N0 909 901     HW: 6R0 937 087 
   Component: GW-K-CAN TP20 H46 0254  
   Revision: BF046001    
   Coding: 022300
   Shop #: WSC 64564 324 38760
   VCID: 70B9D3A4DAA53F873A1-8024

No fault code found.

-------------------------------------------------------------------------------
Address 25: Immobilizer (J334)       Labels:| 5K0-920-xxx-25.clb
   Part No SW: 5K0 953 234     HW: 5K0 953 234 
   Component: IMMO          H04 0508  
   Serial number:               
   Coding: 000000
   Shop #: WSC 00000 000 00000
   ASAM Dataset: EV_Immo_UDS_VDD_RM09 A03009
   ROD: EV_Immo_UDS_VDD_RM09.rod
   VCID: 6A8DC1CCFCF9C557745-803E

No fault code found.

-------------------------------------------------------------------------------
Address 44: Steering Assist        Labels: 6Q0-423-156.clb
   Part No: 6R0 423 156 B
   Component: LenkhilfeTRW        V277  
   Coding: 11220
   Shop #: WSC 06402  
   VCID: 2F3B10D80E5B607F63B-807A

No fault code found.

-------------------------------------------------------------------------------
Address 4B: Multifunc. Module        Labels: 6J0-959-441.clb
   Part No: 6J0 959 441 
   Component: MF-Modul       0007 0001  
   Coding: 0000001
   Shop #: WSC 77005 000 00000
   VCID: 70B9D3A4D6A53F873A1-8024

No fault code found.

-------------------------------------------------------------------------------
Address 56: Radio (J503)       Labels: None
   Part No SW: 6J2 035 153 H    HW: 6J2 035 153 H
   Component: Radio         H15 0302  
   Revision: R0000000    Serial number: SEZAZ2M4945439
   Coding: 0503020002
   Shop #: WSC 04941 000 00000
   VCID: 2B0304C833031C5F4F3-807E

1 Fault Found:
00856 - Radio Antenna 
            011 - Open Circuit
             Freeze Frame:
                    Fault Status: 01101011
                    Fault Priority: 5
                    Fault Frequency: 1
                    Reset counter: 32
                    Mileage: 90878 km
                    Time Indication: 0
                    Date: 2013.10.25
                    Time: 13:48:41


End----------(Elapsed Time: 01:20, VBatt start/end: 12.0V/12.3V)-----------
Code:
Sunday,09,June,2019,14:14:54:25280
VCDS -- Windows Based VAG/VAS Emulator Running on Windows 10 x64
VCDS Version: 19.6.0.2 (x64)  HEX-V2 CB: 0.4505.4
Data version: 20190529 DS308.0
www.Ross-Tech.com


VIN: VSSZZZ6JZDR082683   License Plate: YD62DYB
Mileage: 56585   Repair Order: 


                Address 01: Engine  (03L 906 023 LE)

14:14:42
  IDE00021   Engine speed 781 /min
  IDE00473-ENG102104   EGR Vacuum Regulator Solen.val.: activation-ANG_SP_EGRV[0] 0.000 %
  IDE00581   EGR specified value 0.0 %
  IDE01259-ENG101906   EGR Solen.val.: actual value-ANG_EGRV[0] 99.997 %
  IDE01373-ENG102590   EGR valve: offset closed-V_EGRV_BOL[0] 0.698 V
  IDE01374-ENG103179   EGR valve: offset open-V_EGRV_TOL[0] 3.999 V
  IDE04257-ENG100212   High pressure EGR actuator: activation-PWM_HBR_EGRV[0] -2.014 %
  IDE04258-ENG100888   Actuator for high pressure EGR: status-LF_STATE_EGRV_DISP[0] 0 
  IDE04259-ENG99492   High press EGR actuator: actual unconditioned volt val-V_EGRV[0] 4.302 V
  ENG106081-ENG101789   EGR_control_deviation_lower_limit-EGR_DIF_MIN_DIAG 0.000 %
  ENG106082-ENG102398   EGR_control_deviation_upper_limit-EGR_DIF_MAX_DIAG 0.000 %
  ENG106083-ENG102565   EGR_deviation-EGR_DIF 0.000 %
 
   #2  

Jef

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http://wiki.ross-tech.com/wiki/index.php/16791/P0407/001031

Address 01: Engine (J623-CAYC) Labels:. 03L-906-023-CAY.clb
Part No SW: 03L 906 023 LE HW: 03L 906 023 Q
Component: R4 1.6l TDI H33 9978
I'm showing 9979 as the most recent firmware for the ECM, so you may want to see about having that sorted out. Of course, still verify the electrical paths (wiring, terminals, ect) for the EGR sensor are to factory design.
 
   #3  

Jamie_B

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C?ID=345393
Hi Jef,

is that something I can update via VCDS or does that need to be done via a dealer?
 
   #4  

Uwe

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It cannot be done with VCDS.

-Uwe-
 
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