B6 Passat DQ500 retrofit project

   #1  

kamold

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Hi All,

The mechatronics in my 2009 R36 is starting to fail. It's an older revision that's not worth reconditioning.
So rather than replace the mechatronics with a new revision, and renewing the clutches, I'm considering instead going for a DQ500 retrofit. Mainly for durability and also for a longer cruising gear. Not chasing power upgrades at this stage (but would be good to have the option down the track).

I'm in the information gathering stage at this point and would really appreciate any insight.

I'm looking at a 2013 Tiguan 2.0TSI 132kw that has 58k kms on it. DSG PN is 0BH300012B. Gearbox code NYE.
Is this a suitable donor? Another possibility is a 2015 with gearbox code NZT.

A possible list of parts I might need:

- Transfer/bevel box
- Drive shafts, left + right
- Starter motor (is this only needed in turbo engines due to clearance issues?)
- Gearbox body mounts
- linkage adapter, or DQ500 shift mechanism complete as cable is slightly longer
- suspension subframe
- transfer box arm
- A few 90 degree elbows for DSG cooler pipes
- connector for TCU 8P0971499A

I have some suitable aftermarket TCU software lined up.

Do I need to swap the dual mass flywheel for a different version, or is it just a good idea to renew it given the trans is out?

Plan would be to get the car up on the hoist, sit the DQ500 underneath and plug it in via the adapter and check that I can see some valid MVBs and code it. Then proceed if it looks OK.
 
   #2  

kamold

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Looks like I'd also need an adapter between the face of the trans and engine as the angle of interface between the two is different for 4/5 cylinder engines when compared to VR6...starting to look a bit more involved than I'd like for my daily drive. Can't have it sitting for a few weeks while I work out the kinks :(
 
   #3  

myounus

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It's defo a worthwhile retrofit and you're defo better off replacing the flywheel. However I suspect the end cost will be eye watering and the list of modifications will skyrocket. You might be able to source custom made adapter plates for the mounting. In Europe this retrofit has been done only by a few!
 
   #4  

rhinopower

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On other cars, I’ve been able to swap the bellhousing to deal with issues where the doner gearbox for an upgrade sits at a different angle. Is this an option to use an earlier bellhouding on the dq500 box?
 
   #5  

kamold

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On other cars, I’ve been able to swap the bellhousing to deal with issues where the doner gearbox for an upgrade sits at a different angle. Is this an option to use an earlier bellhouding on the dq500 box?
I'm not sure if it is...is there a car that comes from factory with a VR6 and DQ500? If so then it might be an option. Otherwise I think it's using an adapter plate.
 
   #6  

kamold

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I think a modified bell housing might be the way that this is accomplished. Need to find someone who does them...
 
   #7  

kamold

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So I've bravely (stupidly??) gone ahead and pushed forward on this project.
DQ500 is now installed with custom bell housing, driveshafts, starter motor and transfer case from 2013 Tiguan TSI.
I've repinned the 20pin connector to 16pin connector, omitting the extra power, ground and K Line pins which don's exist for the DQ500 OBH TCU connector.

The TCU communicates fine and I can see correct gear selector in advanced values, and these are also shown on the cluster.

However the ECU always shows a gear selection in advanced values of 0, so if I try and start the car it fails and reports car not in Park.

Looking over the WDs there is a purple/black wire which in my 2009 02E transmission goes from pin 17 at the TCU connector to the J519.
In the 0BH wiring diagram for a 2013 Tiguan, the purple/black wire goes from pin2 on the TCU connector, to the J519 BCM, but ALSO to the ECU at pin 42.
My guess is that this is the missing wire which the ECU should be reading the gear selection information from, where it would have read it over the K Line before.

Has anyone had any experience with this retrofit and can confirm or deny this hypothesis?
Bonus points for advising which pin on my MED9.1 ECU this should be connected to....

Code:
Thursday,22,August,2019,23:13:05:58930
VCDS -- Windows Based VAG/VAS Emulator Running on Windows 7 x86
VCDS Version: 19.6.1.0  HEX-V2 CB: 0.4505.4
Data version: 20190529 DS308.0
www.Ross-Tech.com


VIN: WVWZZZ3CZ9E08  License Plate: DQ500 IN
Mileage: 145800km-90595mi   Repair Order: 



--------------------------------------------------------------------------------
--------------------------------------------------------------------------------


Chassis Type: 3C-VW46 (7N0)
Scan: 01 02 03 08 09 10 13 15 16 17 19 22 25 36 42 44 46 47 4F 52
          53 55 5F 62 65 6C 6D 72 A5

VIN: WVWZZZ3CZ9E08   Mileage: 145800km-90595miles

01-Engine -- Status: Malfunction 0010
02-Auto Trans -- Status: OK 0000
03-ABS Brakes -- Status: Malfunction 0010
04-Steering Angle -- Status: OK 0000
08-Auto HVAC -- Status: Malfunction 0010
09-Cent. Elect. -- Status: OK 0000
10-Park/Steer Assist -- Status: Malfunction 0010
13-Auto Dist. Reg -- Status: OK 0000
15-Airbags -- Status: OK 0000
16-Steering wheel -- Status: OK 0000
17-Instruments -- Status: OK 0000
19-CAN Gateway -- Status: OK 0000
22-AWD -- Status: OK 0000
25-Immobilizer -- Status: OK 0000
36-Seat Mem. Drvr -- Status: OK 0000
42-Door Elect, Driver -- Status: Malfunction 0010
44-Steering Assist -- Status: Malfunction 0010
46-Central Conv. -- Status: OK 0000
47-Sound System -- Status: Malfunction 0010
4F-Centr. Electr. II -- Status: OK 0000
52-Door Elect, Pass. -- Status: Malfunction 0010
53-Parking Brake -- Status: OK 0000
55-Headlight Range -- Status: OK 0000
5F-Information Electr. -- Status: Malfunction 0010
62-Door, Rear Left -- Status: OK 0000
65-Tire Pressure -- Status: OK 0000
6C-Back-up Cam. -- Status: OK 0000
6D-Trunk Elect. -- Status: OK 0000
72-Door, Rear Right -- Status: OK 0000
A5-Frt Sens. Drv. Assist -- Status: Malfunction 0010
-------------------------------------------------------------------------------
Address 01: Engine (BWS)       Labels: 03H-906-032-BLV.clb
   Part No SW: 03H 906 032 AM    HW: 03H 906 032 AB
   Component: R3.6-FSI-EU4    F   3488  
   Revision: 5GH04---    Serial number: VWZCZ000000000
   Coding: 0000175
   Shop #: WSC 52104 002 1048576
   VCID: 6D87377FB19F9D4F11F-8038

7 Faults Found:
005748 - Powertrain Data Bus 
               P1674 - 001 - Implausible Message from Instrument Cluster - Intermittent
             Freeze Frame:
                    Fault Status: 00100001
                    Fault Priority: 0
                    Fault Frequency: 4
                    Reset counter: 255
                    Mileage: 145805 km
                    Time Indication: 0
                    Date: 2019.08.22
                    Time: 00:06:16

             Freeze Frame:
                    RPM: 0 /min
                    Load: 0.0 %
                    Speed: 0.0 km/h
                    Temperature: 14.0°C
                    Temperature: 14.0°C
                    Absolute Pres.: 1020.0 mbar
                    Voltage: 11.938 V

005717 - Please check DTC Memory of Auto. Distance Controller 
               P1655 - 004 -  - Intermittent
             Freeze Frame:
                    Fault Status: 00100100
                    Fault Priority: 0
                    Fault Frequency: 7
                    Reset counter: 255
                    Mileage: 145805 km
                    Time Indication: 0
                    Date: 2019.08.22
                    Time: 00:06:16

             Freeze Frame:
                    RPM: 0 /min
                    Load: 0.0 %
                    Speed: 0.0 km/h
                    Temperature: 14.0°C
                    Temperature: 14.0°C
                    Absolute Pres.: 1020.0 mbar
                    Voltage: 11.938 V

005715 - Please check DTC Memory of ABS Controller 
               P1653 - 004 -  - Intermittent
             Freeze Frame:
                    Fault Status: 00100100
                    Fault Priority: 0
                    Fault Frequency: 1
                    Reset counter: 255
                    Mileage: 145805 km
                    Time Indication: 0
                    Date: 2019.08.22
                    Time: 00:06:17

             Freeze Frame:
                    RPM: 0 /min
                    Load: 0.0 %
                    Speed: 0.0 km/h
                    Temperature: 14.0°C
                    Temperature: 14.0°C
                    Absolute Pres.: 1020.0 mbar
                    Voltage: 11.938 V

000256 - Mass Air Flow Sensor (G70) 
               P0100 - 004 - Supply Voltage
             Freeze Frame:
                    Fault Status: 01100100
                    Fault Priority: 0
                    Fault Frequency: 1
                    Reset counter: 255
                    Mileage: 145805 km
                    Time Indication: 0
                    Date: 2019.08.22
                    Time: 00:22:09

             Freeze Frame:
                    RPM: 0 /min
                    Load: 0.0 %
                    Speed: 0.0 km/h
                    Temperature: 14.0°C
                    Temperature: -40.0°C
                    Absolute Pres.: 1020.0 mbar
                    Voltage: 11.811 V

000275 - Intake Air Temp. Sensor (G42) 
               P0113 - 002 - Signal too High
             Freeze Frame:
                    Fault Status: 01100010
                    Fault Priority: 0
                    Fault Frequency: 1
                    Reset counter: 255
                    Mileage: 145805 km
                    Time Indication: 0
                    Date: 2019.08.22
                    Time: 00:22:09

             Freeze Frame:
                    RPM: 0 /min
                    Load: 0.0 %
                    Speed: 0.0 km/h
                    Temperature: 14.0°C
                    Temperature: -40.0°C
                    Absolute Pres.: 1020.0 mbar
                    Voltage: 11.811 V

000256 - Mass Air Flow Sensor (G70) 
               P0100 - 002 - Supply Voltage
             Freeze Frame:
                    Fault Status: 01100010
                    Fault Priority: 0
                    Fault Frequency: 1
                    Reset counter: 255
                    Mileage: 145805 km
                    Time Indication: 0
                    Date: 2019.08.22
                    Time: 00:22:10

             Freeze Frame:
                    RPM: 0 /min
                    Load: 0.0 %
                    Speed: 0.0 km/h
                    Temperature: 14.0°C
                    Temperature: -40.0°C
                    Absolute Pres.: 1020.0 mbar
                    Voltage: 11.811 V

049409 - No Communication with Transmission Control Module 
               U0101 - 008 -  - Intermittent
             Freeze Frame:
                    Fault Status: 00101000
                    Fault Priority: 0
                    Fault Frequency: 1
                    Reset counter: 255
                    Mileage: 145805 km
                    Time Indication: 0
                    Date: 2019.08.22
                    Time: 00:23:08

             Freeze Frame:
                    RPM: 0 /min
                    Load: 0.0 %
                    Speed: 0.0 km/h
                    Temperature: 14.0°C
                    Temperature: -40.0°C
                    Absolute Pres.: 1020.0 mbar
                    Voltage: 11.811 V

Readiness: 0110 0101

-------------------------------------------------------------------------------
Address 02: Auto Trans (J743)       Labels:. 0BH-927-711.clb
   Part No SW: 0BH 300 011 T    HW: 0BH 927 711 C
   Component: DSG DQ500-7A  H07 1808  
   Revision: 00H07V01    
   Coding: 0014
   Shop #: WSC 00000 000 00000
   ASAM Dataset: EV_TCMDQ500021 001001
   ROD: EV_TCMDQ500021_VW36.rod
   VCID: 3333E1079BBB0BBF07B-8066

No fault code found.

-------------------------------------------------------------------------------
Address 03: ABS Brakes        Labels: 3AA-614-109.clb
   Part No SW: 3AA 698 109 N    HW: 3AA 614 109 AL
   Component: J104   C2 450M VEEC 0042  
   Revision: --H07---    Serial number: 00000007379684
   Coding: 0119716
   Shop #: WSC 11111 111 45799
   VCID: 44D1B2DBC295BC07AE1-8010

1 Fault Found:
01314 - Engine Control Module 
            013 - Check DTC Memory
             Freeze Frame:
                    Fault Status: 01101101
                    Fault Priority: 3
                    Fault Frequency: 1
                    Reset counter: 236
                    Mileage: 145805 km
                    Time Indication: 0
                    Date: 2019.08.22
                    Time: 01:14:26

             Freeze Frame:
                    Speed: 0.0 km/h
                    Hex Value: 0x0000
                    Bin. Bits: 00000000 00000000
                    Voltage: 11.50 V
                    Bin. Bits: 00011111
                    Count: 278
                    Hex Value: 0x0000


-------------------------------------------------------------------------------
Address 08: Auto HVAC (J255)       Labels:* None
   Part No SW: -----------    HW: -----------
   Component: Climatronic   0404  
   Revision: --------    
   Coding: 0009000002
   Shop #: WSC 12345 123 61029
   ASAM Dataset: EV_ACClimaBHBVW411 A01001
   ROD: EV_ACClimaBHBVW411_VW46.rod
   VCID: 6FBB2D77B7136F5F233-803A

1 Fault Found:
13701424 - Function Restricted due to Missing Message(s) 
          U1111 00 [009] - -
          [Steuergerät für Bordnetz - kein Signal/Kommunikation]
          Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 6
                    Fault Frequency: 1
                    Reset counter: 236
                    Mileage: 145805 km
                    Date: 2019.08.22
                    Time: 01:14:26


-------------------------------------------------------------------------------
Address 09: Cent. Elect.        Labels:. 3C0-937-049-30-H.lbl
   Part No SW: 3C8 937 049 E    HW: 3C8 937 049 E
   Component: Bordnetz-SG     H54 2602  
   Revision: 00H54000    Serial number: 00000009027172
   Coding: 668E8F0700041A00470000001E000000000B79435C400120000000000000
   Shop #: WSC 12345 123 00000
   VCID: 3333E107973B0BBF07B-8066

   Subsystem 1 - Part No: 3C2 955 119 B  Labels: 1KX-955-119.CLB
   Component: Wischer 100908 022  0601  
   Coding: 00047029
   Shop #: WSC 12345  

   Subsystem 2 - Part No: 1K0 955 559 AH  Labels: 1K0-955-559-AG.CLB
   Component: RLS     121108 054  0402  
   Coding: 00208936
   Shop #: WSC 12345  

No fault code found.

-------------------------------------------------------------------------------
Address 10: Park/Steer Assist (J791)       Labels:| 5Q0-919-298.clb
   Part No SW: 1K8 919 475 D    HW: 5Q0 919 298 
   Component: PARKHILFE PLA H12 0480  
   Revision: --------    Serial number: 39431711102403
   Coding: 0121164011
   Shop #: WSC 12345 123 61029
   ASAM Dataset: EV_EPHVA2CVW364GP00 001010
   ROD: EV_EPHVA2CVW364GP00_VW36.rod
   VCID: 3B23C927B3EBC3FFDFB-806E

1 Fault Found:
13639168 - Databus 
          U1121 00 [009] - Missing Message
          [Steuergerät für Rear Cross Traffic Alert - RCTA_01 - kein Signal / keine Kommunikation]
          Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 6
                    Fault Frequency: 1
                    Reset counter: 236
                    Mileage: 145805 km
                    Date: 2019.08.22
                    Time: 01:14:27


-------------------------------------------------------------------------------
Address 13: Auto Dist. Reg        Labels: 3AA-907-567.clb
   Part No SW: 3AA 907 567 A    HW: 3AA 907 567 
   Component: AC201  RDW A    036 0170  
   Revision: 00036000    Serial number: 00000000569541
   Coding: 0010000
   Shop #: WSC 00046 000 00000
   VCID: 3829D62B8E5DE8E7329-806C

No fault code found.

-------------------------------------------------------------------------------
Address 15: Airbags        Labels: 5N0-959-655.lbl
   Part No SW: 5N0 959 655     HW: 5N0 959 655 
   Component: J234__00S VW10 HI   1815  
   Revision: 19013000    Serial number: 0039BPMPB81T  
   Coding: 0012371
   Shop #: WSC 05311 000 00000
   VCID: 7AAD0C23F0D13AF784D-802E

   Subsystem 1 - Serial number: 6333FTS665962908 

   Subsystem 2 - Serial number: 6343FTS632552888 

   Subsystem 3 - Serial number: 6353ETS6NTCKVVNR 

   Subsystem 4 - Serial number: 6363ETS640PKVVNR 

   Subsystem 5 - Serial number: 00000000000000000

   Subsystem 6 - Serial number: 00000000000000000

No fault code found.

-------------------------------------------------------------------------------
Address 16: Steering wheel (J527)       Labels:| 3C0-953-569.clb
   Part No SW: 3C5 953 501 BM    HW: 5K0 953 569 T
   Component: LENKS.MODUL   016 0140  
   Revision: FF010041    Serial number: 20160725000799
   Coding: 399AA50003
   Shop #: WSC 12345 123 61029
   ASAM Dataset: EV_VW360SteerWheelUDS A03004
   ROD: EV_VW360SteerWheelUDS.rod
   VCID: 71BF2B0FA12779AF357-8024

   Multifunction steering wheel control module: 
   Subsystem 1 - Part No SW: 5K0 959 542 B    HW: 5K0 959 542 B  Labels: 3C8-959-537.CLB
   Component: E221__MFL-TAS  H30 0036 
   Coding: 830000

No fault code found.

-------------------------------------------------------------------------------
Address 17: Instruments (J285)       Labels:. 3C8-920-xxx-17.clb-SRI1
   Part No SW: 3AA 920 881     HW: 3AA 920 881 
   Component: KOMBI         H03 0705  
   Serial number: 00000000000000
   Coding: 711F01
   Shop #: WSC 12345 123 00000
   ASAM Dataset: EV_Kombi_UDS_VDD_RM09 A05729
   ROD: EV_Kombi_UDS_VDD_RM09_005_VW25.rod
   VCID: 71BF2B0FA12779AF357-8024

No fault code found.

-------------------------------------------------------------------------------
Address 19: CAN Gateway (J533)       Labels:. 7N0-907-530-V2.clb
   Part No SW: 7N0 907 530 BL    HW: 7N0 907 530 AJ
   Component: J533  Gateway H51 1682  
   Revision:   H51       Serial number: 18011400F15997
   Coding: 352007
   Shop #: WSC 00046 000 00000
   VCID: 7BA30927F3EB03FF9FB-802E

No fault code found.

-------------------------------------------------------------------------------
Address 22: AWD        Labels: 0AY-907-554-V1.clb
   Part No SW: 0BS 907 554 A    HW: 0BS 907 554 A
   Component: Haldex 4Motion      4013  
   Coding: 0000005
   Shop #: WSC 00000 000 00000
   VCID: 44D1B2DBC295BC07AE1-8010

No fault code found.

-------------------------------------------------------------------------------
Address 25: Immobilizer        Labels: 3C0-959-433-25.clb
   Part No SW: 3AA 959 433 B    HW: 3AA 959 433 B
   Component:    IMMO         052 0407  
   Revision: 00052000    Serial number: VWZCZ000000000
   Shop #: WSC 06402 785 00200
   VCID: 3829D62B8E5DE8E7329-806C

   Subsystem 1 - Part No: 3C0 905 861 G
   Component:    ELV          027 0380
   3C0905861G     ELV          027 0380   

No fault code found.

-------------------------------------------------------------------------------
Address 36: Seat Mem. Drvr        Labels: 3C0-959-760.lbl
   Part No SW: 3C0 959 760 E    HW: 3C0 959 760 E
   Component: Sitzverstellung     1101  
   Revision: 00005000    Serial number: 00000000000000
   Shop #: WSC 00000 000 00000
   VCID: 2F3BED777B132F5F633-807A

No fault code found.

-------------------------------------------------------------------------------
Address 42: Door Elect, Driver (J386)       Labels:| 3C0-959-70X-GEN4.clb
   Part No SW: 3AA 959 701 A    HW: 3C0 959 793 C
   Component: TUER-SG FT    002 0534  
   Revision: 12110009    Serial number: 0008275506
   Coding: 0013F7
   Shop #: WSC 12345 123 61029
   ASAM Dataset: EV_TSGFPQ35BRFVW46X A04001
   ROD: EV_TSGFPQ35BRFVW46X_VW32.rod
   VCID: 3537DF1F95CF158F29F-8060

   Slave Driver: 
   Subsystem 1 - Part No SW: 1K0 959 704 AB    HW: 1K0 959 794 L
   Component: J389__TSG-HR  004 0307 
   Serial number: 00000000693593      
   Coding: 0000D0

1 Fault Found:
66048 - Motor for Front Window Regulator 
          B11EC 54 [009] - Missing Calibration / Basic Setting
          Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 7
                    Fault Frequency: 1
                    Reset counter: 236
                    Mileage: 145805 km
                    Date: 2019.08.22
                    Time: 01:14:26


-------------------------------------------------------------------------------
Address 44: Steering Assist        Labels: 1K0-909-14x-GEN3.clb
   Part No: 1K0 909 144 R
   Component: EPS_ZFLS Kl. 143    3501  
   Revision: 00H15000    
   Shop #: WSC 00046 000 00000
   VCID: 392FD32FB557F1EFCD7-806C

1 Fault Found:
03803 - Steering Angle Sensor for Steering Aid 
            000 - - - MIL ON
             Freeze Frame:
                    Fault Status: 11100000
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 255
                    Mileage: 145805 km
                    Time Indication: 0
                    Date: 2019.08.22
                    Time: 01:14:24

             Freeze Frame:
                    Battery Volts: 12.1 V
                        DD
                    Temperature: 17.0°C
                    Count: 2
                    Steering Angle: 0.00°
                    Count: 1
                        SteerAng n.Init


-------------------------------------------------------------------------------
Address 46: Central Conv.        Labels:. 3C0-959-433-46.clb
   Part No SW: 3AA 959 433 B    HW: 3AA 959 433 B
   Component:    KSG PQ47 ELV 052 0645  
   Revision: 00052000    Serial number: VWZCZ000000000
   Coding: 00900A00D1034E7F000294157008DFCE607841
   Shop #: WSC 11111 111 45725
   VCID: 3829D62B8E5DE8E7329-806C

   Subsystem 1 - Component:   Sounder n.mounted     

   Subsystem 2 - Part No: 3C0 951 171 C
   Component: Neigungssensor  004 0611

   Subsystem 3 - Part No: 3C0 951 171 C
   Component: Innenraumueberw.004 0611

No fault code found.

-------------------------------------------------------------------------------
Address 47: Sound System        Labels: 3C0-035-456.clb
   Part No SW: 3C0 035 456 F    HW: 3C0 035 456 F
   Component: DSP 10 Kanal        0013  
   Revision: 00010000    Serial number: 00000000002780
   Shop #: WSC 00000 000 00000
   VCID: 2313114727DB9B3FF7B-8076

3 Faults Found:
00877 - Treble Speaker Rear Right (R16) 
            006 - Short to Plus - Intermittent
             Freeze Frame:
                    Fault Status: 00100110
                    Fault Priority: 5
                    Fault Frequency: 1
                    Reset counter: 20
                    Mileage: 145805 km
                    Time Indication: 0
                    Date: 2019.08.22
                    Time: 01:14:26

00872 - Bass Speaker Rear Left (R15) 
            006 - Short to Plus
             Freeze Frame:
                    Fault Status: 01100110
                    Fault Priority: 5
                    Fault Frequency: 1
                    Reset counter: 236
                    Mileage: 145805 km
                    Time Indication: 0
                    Date: 2019.08.22
                    Time: 01:14:27

00873 - Bass Speaker Rear Right (R17) 
            006 - Short to Plus
             Freeze Frame:
                    Fault Status: 01100110
                    Fault Priority: 5
                    Fault Frequency: 1
                    Reset counter: 236
                    Mileage: 145805 km
                    Time Indication: 0
                    Date: 2019.08.22
                    Time: 01:14:27


-------------------------------------------------------------------------------
Address 4F: Centr. Electr. II (J520)       Labels:. 1K0-907-532.clb
   Part No SW: 7N0 907 532     HW: 7N0 907 530 AJ
   Component: EZE_2         H51 1682  
   Revision:   H51       Serial number: 18011400F15997
   Coding: 00000001
   Shop #: WSC 00046 000 00000
   VCID: 6FBB2D77B7936F5F233-803A

No fault code found.

-------------------------------------------------------------------------------
Address 52: Door Elect, Pass. (J387)       Labels:| 3C0-959-70X-GEN4.clb
   Part No SW: 3AA 959 702 A    HW: 3C0 959 792 C
   Component: TUER-SG BT    002 0534  
   Revision: 14110009    Serial number: 0008282177
   Coding: 0013F6
   Shop #: WSC 12345 123 61029
   ASAM Dataset: EV_TSGBPQ35BRFVW46X A04001
   ROD: EV_TSGBPQ35BRFVW46X_VW32.rod
   VCID: 3635D81388C91E97205-8062

   Slave Passenger: 
   Subsystem 1 - Part No SW: 3AA 959 703 A    HW: 3AA 959 795   Labels: 1K0-959-70X-GEN4.CLB
   Component: J388__TSG-HL  004 0503 
   Serial number: 00000003880813      
   Coding: 0106D0

1 Fault Found:
66048 - Motor for Front Window Regulator 
          B11EC 54 [009] - Missing Calibration / Basic Setting
          Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 7
                    Fault Frequency: 1
                    Reset counter: 236
                    Mileage: 145805 km
                    Date: 2019.08.22
                    Time: 01:14:26


-------------------------------------------------------------------------------
Address 53: Parking Brake        Labels: 3AA-907-801.clb
   Part No SW: 3AA 907 801 H    HW: 3AA 907 801 H
   Component: J540 EPB4  VW-86594 0010  
   Revision:   H19       Serial number: 00000001024031
   Coding: 0022157
   Shop #: WSC 12345 111 45725
   VCID: 3635D81384491E97205-8062

No fault code found.

-------------------------------------------------------------------------------
Address 55: Headlight Range        Labels: 5M0-907-357-V2.lbl
   Part No SW: 5M0 907 357 C    HW: 5M0 907 357 C
   Component: AFS-Steuergeraet    0136  
   Revision: 00H04000    Serial number:               
   Coding: 2311185
   Shop #: WSC 00046 000 00000
   VCID: 3431E21B92350C871E1-8060

   Subsystem 1 - Part No: 7L6 941 329 A  Labels: 3D0-941-329.CLB
   Component: AFS-Lst.-Modul l    0004  
   Coding: 00000035

   Subsystem 2 - Part No: 7L6 941 329 A  Labels: 3D0-941-329.CLB
   Component: AFS-Lst.-Modul r    0004  
   Coding: 00000035

No fault code found.

-------------------------------------------------------------------------------
Address 5F: Information Electr. (J794)       Labels:| 5G0-035-MIB-STD2.clb
   Part No SW: 5C0 035 680 E    HW: 5C0 035 680 E
   Component: MU-S-ND-ER    H31 0367  
   Serial number: VWZAZ2T5074914
   Coding: 027404010000000011111105400908001F01079600F081014E
   Shop #: WSC 12345 123 61029
   ASAM Dataset: EV_MUStd4CTSAT 001022
   ROD: EV_MUStd4CTSAT_VW46.rod
   VCID: 231311472B5B9B3FF7B-8076

   Data medium: 
   Subsystem 1 - Part No SW: 5NA 919 866 AD    HW: -----------
   Component: MRM3 2020  --- 1310 
   Serial number: --------------------

1 Fault Found:
1555 - Check Software Version Management 
          B201A 00 [009] - -
          [Check software version management]
          Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 6
                    Fault Frequency: 1
                    Reset counter: 236
                    Mileage: 145805 km
                    Date: 2019.08.22
                    Time: 01:14:26

                    Voltage terminal 30: 11.5 V
                    Status_Software_Version_Management-module_name: 


-------------------------------------------------------------------------------
Address 65: Tire Pressure (J502)       Labels: 3AA-907-273.clb
   Part No SW: 3AA 907 273 F    HW: 5Q0 907 273 
   Component: RDKBERU30     H04 0011  
   Serial number: 40000000055443
   ASAM Dataset: EV_RDKBERU30 005005
   ROD: EV_RDKBERU30_005.rod
   VCID: 372BD5178FC3E79F3B3-8062

No fault code found.

-------------------------------------------------------------------------------
Address 6C: Back-up Cam. (J772)       Labels:| 5Q0-907-441.clb
   Part No SW: 7N0 907 441 B    HW: 7N0 907 441 B
   Component: VW428 RVC Mid H04 0040  
   Coding: 01130608A201000700
   Shop #: WSC 12345 123 61029
   ASAM Dataset: EV_CamSysRearPANAVW428 002002
   ROD: EV_CamSysRearPANAVW428.rod
   VCID: 3039EE0B6AAD30A77A9-8064

No fault code found.

-------------------------------------------------------------------------------
Address 6D: Trunk Elect.        Labels: 3C9-827-383.clb
   Part No SW: 3C9 827 383 G    HW: 3C9 827 383 G
   Component: J605  HECKDECKEL    0730  
   Revision: 00H27001    
   Shop #: WSC 12345 111 45725
   VCID: 3537DF1F994F158F29F-8060

   Subsystem 1 - Part No: 3C9 827 384 G
   Component: J756  HECKDECKEL    0730

   Subsystem 2 - Serial number: 0900H27001001B0191ÿ

No fault code found.

-------------------------------------------------------------------------------
Address A5: Frt Sens. Drv. Assist (R242)       Labels:. 3Q0-980-65X-A5.clb
   Part No SW: 3Q0 980 654 L    HW: 3Q0 980 654 A
   Component: MQB_B_MFK     H04 0610  
   Serial number: 290515null1593
   Coding: 000406040000040100021044C090800090000E10000000
   Shop #: WSC 12345 123 61029
   ASAM Dataset: EV_MFKBoschMQBB 002041
   ROD: EV_MFKBoschMQBB_VW46.rod
   VCID: 40D9BECBDA0DA0278A9-8014

1 Fault Found:
4195331 - Databus 
          U1123 00 [009] - Received Error Message
          [LH_EPS_03_EPS_HCA_Status]
          Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 6
                    Fault Frequency: 1
                    Reset counter: 236
                    Mileage: 145805 km
                    Date: 2019.08.22
                    Time: 01:14:27

                    Control Module temperature: 18 °C
                    Outside air temperature: 12.0 °C
                    Vehicle speed: 0.00 km/h
                    System run time: 45.8 s
                    Voltage terminal 15: 11.4 V
                    mid: 02 A7
                    Status of camera: operational
                    Engine_Running_Info: 1
                    Software_Info_4: 0
                    Software_Info_3: 1
                    Software_Info_2: 6
                    Software_Info_1: 0


End----(Elapsed Time: 01:51, VBatt start/end: 11.6V/11.6V. VIgn 11.5V)-----
 
   #8  

rhinopower

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Does it not communicate over can-bus? Is the extra wire the lin bus otherwise?
 
   #9  

kamold

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DSG talks fine over can. Gear selector display shows correctly in the cluster.
That extra wire is for Park signal to BCM. It is only needed to ECU for start stop from what it looks like.
 
   #10  

kamold

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OK the issue is actually with the CECM not getting a valid signal from the TCU to indicate the position of the park/neutral this is the fault:
Address 09: Cent. Elect. Labels: 3C0-937-049-30-H.lbl
Control Module Part Number: 3C8 937 049 E HW: 3C8 937 049 E
Component and/or Version: Bordnetz-SG H54 2602
Software Coding: 668E8F0700041A00470000001E000000000B79435C400120000000000000
Work Shop Code: WSC 12345 123 00000
Additional Info: 3C2955119B Wischer 100908 022 0601 1K0955559AH RLS 121108 054 0402
VCID: 3333E107973B0BBF07B-8066
1 Fault Found:

02389 - Release Signal Transmission; Position P/N
008 - Implausible Signal
Freeze Frame:
Fault Status: 01101000
Fault Priority: 2
Fault Frequency: 1
Reset counter: 236
Mileage: 145805 km
Time Indication: 0

So this is the pin that goes from pin 2 at the DQ500 TCU to pin 7 at the CECM.
If I pull this pin, or ground it I still get the exact same fault. So the CECM can't determine the status of park/neutral and therefor won't trigger the starter motor.
Into the interwebs we go.....see if anyone else has had a similar issue
 
   #11  

siLc

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I wouldn't be surprised if this means a 3C8 CECM to 3AA BCM retrofit. In theory, of course. I mean, all the cars having the DQ500 from the factory have a BCM.
 
   #12  

kamold

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No there are plenty of cars older than mine running CECM and DQ500.

The problem is the transmission IS actually in gear. It must have been in gear when it was removed from the wrecked vehicle.
If I bypass the start check and crank the engine the car moves because it's in gear.

So what I plan to do is this, appreciate any input:

1. Bypass the P/N check in CECM by pulling pin 2 of the TCU connector to ground. The CECM is looking for 0v on this wire from the TCU. Anything non-zero means the transmission is NOT in P or N.
Checking the wire voltage I see a floating voltage of around 2v or 0.6v.
2. Put the car up on the hoist so the wheels are free to move.
3. Put gear selector and TCU selector into D
4. Start the car and then try and put the transmission properly out of gear and into park
5. Return TCU wiring to correct wiring

Will this likely work? Or anything similar? I had to leave the car at the workshop and go and hire a car to pick the kids up so when I get back I'd like to have a solid plan of attack.
Any thoughts or conjecture welcome.
 
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   #13  

siLc

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Aah, I see. Googling with "drive2 dq500 passat" should net you some Passat B6-es from the drive2.ru site.

A nice challenging retrofit. Good luck and keep us posted.
 
   #14  

kamold

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So remarkably enough, my half-baked plan worked!! I had visions of having to pull the DQ500 back out and install the original DQ250 again to get the car working...

The park/neutral check from the TCU to CECM is still incompatible. Have that bypassed by pulling pin 2 to ground. Will sort that out later.
The gearbox is now functioning normally. Can properly engage and disengage park, go forwards and backwards. TCU software is still stock, that needs to be replaced with custom software.
Need a wheel alignment because of the new driveshafts.

And I've somehow managed to introduce a vacuum leak near the fuel pump. I can hear it hissing but only had a quick look and couldn't see what it was. Pulled the cam cover back off and checked the PCV which was fine. Only fault is idle rpm too high. It presents like a failed PCV membrane apart from the obvious sucking sound.
 
   #15  

rhinopower

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Will the modified TCU software fix the compatibility with CECM, or are you going to take the BCM plunge?

For the vac leak, i use break cleaner, have a little spray around and see when the rev's pick up
 
   #16  

kamold

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Yeah the brake cleaner trick is the next step when I can get back down there.

I don't think the TCU software will fix it. BCM is a big job I'm not sure I want to go down that route yet. It might just need a newer CECM maybe. I tried to update the software on mine as there looks to be a newer version but it fails and says conditions not met so might just need to get a newer rev of the CECM maybe.
 
   #17  

dieseltje

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Going to follow this thread.
Is this for a 4cyl Tdi (commonrail) straight forward? Or do I get the same problems with my CECM?
 
   #18  

MasterTommy

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Edit: forgot to read the next page
 
   #19  

kamold

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OK now not going so well :(
Cannot complete basic settings.
Aborted due to safety reasons. Main reason 0, sub reason 91.

This happens very early at the point of closing clutch.

Same in VCDS or ODIS.

Driving:
Clutch slipping a lot in 1st. Once 2nd is engaged drive is normal. 3rd is all slip. 4th gear engages ok again.
Reverse engages ok.

After a drive TCU has logged this fault:
10895 - Clutch 1
P1898 00 [047] - Function Restriction
Coupling function restriction

The transmission has 55,000kms on it so I don't think the clutches themselves would be a problem?
The transmission has had the bell housing removed and installed with a custom modified one for the mounting to VR6 engine.

Starting to think I've bitten off more than I can chew....open to any suggestions

Thinking maybe that the clutches on K1 are fully binding having sat around without having had fluid through them while the gearbox was sitting at the wrecking yard....will look into getting a new clutch basket kit, and at the same time replace the K1/K2 clutch solenoids in the mechatronics.
 
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   #20  

kamold

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I logged a basic settings attempt:

Code:
Wednesday,04,September,2019,12:08:56:58930-VCID:3333E1079BBB0BBF07B-8066,VCDS Version: Release 19.6.1,Data version: 20190529 DS308.0
0BH 300 011 T,ADVMB,DSG DQ500-7A  H07 1818,
,,G017,F0,G062,F0,G084,F0,G085,F0,G090,F0,G091,F0,G000,F0,G000,F0,G000,F0,G000,F0,G000,F0,G000,F0,

Marker,TIME,Loc. IDE00322-ENG100540,TIME,Loc. IDE02775-ENG101304,TIME,Loc. IDE02824-ENG99279,TIME,Loc. IDE02825-ENG100313,TIME,Loc. IDE02858-ENG100590,TIME,Loc. IDE02859-ENG99797,,,,,,,,,,,,,
,STAMP,Status of basic setting-Basic Settings Status,STAMP,Status of basic setting data-State Of Basic Adjustmentdata,STAMP,Main status of abort code basic setting-Basic Settings Main Status,STAMP,Substatus of abort code basic setting-Basic Settings Sub Status,STAMP,Status of basic setting data: gear selector-State Of Basic Adjustmentdata Gearpositioner,STAMP,Status of basic setting data for clutch-State Of Basic Adjustmentdata Clutch,,,,,,,,,,,,,
,, ,, ,, ,, ,, ,, ,,,,,,,,,,,,,
,0.12,0,0.16,valid,0.21,0,0.25,1,0.29,gültig Grundeinmessung,0.03,gültig Defaultwerte,,,,,,,,,,,,,
,0.41,0,0.45,valid,0.49,0,0.54,1,0.58,gültig Grundeinmessung,0.33,gültig Defaultwerte,,,,,,,,,,,,,
,0.71,0,0.75,valid,0.80,0,0.85,1,0.89,gültig Grundeinmessung,0.63,gültig Defaultwerte,,,,,,,,,,,,,
,1.02,0,1.06,valid,1.10,0,1.14,1,1.19,gültig Grundeinmessung,0.94,gültig Defaultwerte,,,,,,,,,,,,,
,1.32,0,1.36,valid,1.41,0,1.45,1,1.48,gültig Grundeinmessung,1.24,gültig Defaultwerte,,,,,,,,,,,,,
,1.59,0,1.63,valid,1.67,0,1.72,1,1.77,gültig Grundeinmessung,1.52,gültig Defaultwerte,,,,,,,,,,,,,
,1.89,0,1.94,valid,1.99,0,2.03,1,2.08,gültig Grundeinmessung,1.82,gültig Defaultwerte,,,,,,,,,,,,,
,2.21,0,2.25,valid,2.30,0,2.35,1,2.39,gültig Grundeinmessung,2.13,gültig Defaultwerte,,,,,,,,,,,,,
,2.83,192,2.88,valid,2.92,2,2.97,0,3.01,gültig Grundeinmessung,2.44,gültig Defaultwerte,,,,,,,,,,,,,
,3.20,192,3.25,valid,3.29,14,3.34,0,3.39,gültig Grundeinmessung,3.06,gültig Defaultwerte,,,,,,,,,,,,,
,3.58,192,3.62,valid,3.67,14,3.72,0,3.76,gültig Grundeinmessung,3.44,gültig Defaultwerte,,,,,,,,,,,,,
,3.95,192,4.00,valid,4.05,14,4.09,0,4.14,gültig Grundeinmessung,3.81,gültig Defaultwerte,,,,,,,,,,,,,
,4.33,192,4.37,valid,4.42,14,4.47,0,4.52,gültig Grundeinmessung,4.18,gültig Defaultwerte,,,,,,,,,,,,,
,4.71,192,4.77,valid,4.81,14,4.86,0,4.90,gültig Grundeinmessung,4.56,gültig Defaultwerte,,,,,,,,,,,,,
,5.09,192,5.14,valid,5.18,14,5.23,0,5.28,gültig Grundeinmessung,4.95,gültig Defaultwerte,,,,,,,,,,,,,
,5.47,192,5.51,valid,5.56,14,5.61,0,5.66,gültig Grundeinmessung,5.33,gültig Defaultwerte,,,,,,,,,,,,,
,5.84,192,5.89,valid,5.93,14,5.98,0,6.03,gültig Grundeinmessung,5.70,gültig Defaultwerte,,,,,,,,,,,,,
,6.21,192,6.26,valid,6.31,14,6.35,0,6.40,gültig Grundeinmessung,6.07,gültig Defaultwerte,,,,,,,,,,,,,
,6.59,192,6.63,valid,6.68,14,6.73,0,6.77,gültig Grundeinmessung,6.45,gültig Defaultwerte,,,,,,,,,,,,,
,6.93,192,6.98,valid,7.03,14,7.07,0,7.12,gültig Grundeinmessung,6.82,gültig Defaultwerte,,,,,,,,,,,,,
,7.30,192,7.36,valid,7.40,14,7.44,0,7.49,gültig Grundeinmessung,7.17,gültig Defaultwerte,,,,,,,,,,,,,
,7.68,192,7.73,valid,7.78,14,7.82,0,7.87,gültig Grundeinmessung,7.54,gültig Defaultwerte,,,,,,,,,,,,,
,8.02,192,8.07,valid,8.12,14,8.16,0,8.21,gültig Grundeinmessung,7.91,gültig Defaultwerte,,,,,,,,,,,,,
,8.40,192,8.45,valid,8.49,14,8.54,0,8.58,gültig Grundeinmessung,8.26,gültig Defaultwerte,,,,,,,,,,,,,
,8.77,192,8.82,valid,8.86,14,8.92,0,8.96,gültig Grundeinmessung,8.63,gültig Defaultwerte,,,,,,,,,,,,,
,9.15,192,9.19,valid,9.24,14,9.29,0,9.33,gültig Grundeinmessung,9.01,gültig Defaultwerte,,,,,,,,,,,,,
,9.52,192,9.57,valid,9.62,14,9.66,0,9.71,gültig Grundeinmessung,9.38,gültig Defaultwerte,,,,,,,,,,,,,
,9.90,192,9.95,valid,9.99,14,10.04,0,10.08,gültig Grundeinmessung,9.75,gültig Defaultwerte,,,,,,,,,,,,,
,10.27,192,10.32,valid,10.36,14,10.41,0,10.45,gültig Grundeinmessung,10.13,gültig Defaultwerte,,,,,,,,,,,,,
,10.64,192,10.69,valid,10.74,14,10.79,0,10.83,gültig Grundeinmessung,10.50,gültig Defaultwerte,,,,,,,,,,,,,
,11.01,192,11.05,valid,11.09,14,11.15,0,11.20,gültig Grundeinmessung,10.88,gültig Defaultwerte,,,,,,,,,,,,,
,11.39,192,11.44,valid,11.49,14,11.53,0,11.58,gültig Grundeinmessung,11.26,gültig Defaultwerte,,,,,,,,,,,,,
,11.74,192,11.78,valid,11.83,14,11.88,0,11.93,gültig Grundeinmessung,11.62,gültig Defaultwerte,,,,,,,,,,,,,
,12.11,192,12.15,valid,12.18,14,12.22,0,12.27,gültig Grundeinmessung,11.97,gültig Defaultwerte,,,,,,,,,,,,,
,12.43,192,12.47,valid,12.51,14,12.57,0,12.61,gültig Grundeinmessung,12.31,gültig Defaultwerte,,,,,,,,,,,,,
,12.80,192,12.84,valid,12.89,14,12.94,0,12.98,gültig Grundeinmessung,12.66,gültig Defaultwerte,,,,,,,,,,,,,
,13.19,192,13.24,valid,13.28,4,13.33,15,13.37,gültig Grundeinmessung,13.04,gültig Defaultwerte,,,,,,,,,,,,,
,13.56,192,13.61,valid,13.65,5,13.70,15,13.75,gültig Grundeinmessung,13.42,gültig Defaultwerte,,,,,,,,,,,,,
,13.93,64,13.99,valid,14.03,0,14.08,91,14.12,gültig Grundeinmessung,13.80,gültig Defaultwerte,,,,,,,,,,,,,
,14.31,64,14.36,valid,14.40,0,14.45,91,14.50,gültig Grundeinmessung,14.17,gültig Defaultwerte,,,,,,,,,,,,,
,14.68,64,14.73,valid,14.78,0,14.82,91,14.87,gültig Grundeinmessung,14.54,gültig Defaultwerte,,,,,,,,,,,,,
,15.06,64,15.10,valid,15.13,0,15.17,91,15.21,gültig Grundeinmessung,14.92,gültig Defaultwerte,,,,,,,,,,,,,
,15.40,64,15.45,valid,15.50,0,15.54,91,15.58,gültig Grundeinmessung,15.26,gültig Defaultwerte,,,,,,,,,,,,,
,15.76,64,15.81,valid,15.85,0,15.91,91,15.95,gültig Grundeinmessung,15.62,gültig Defaultwerte,,,,,,,,,,,,,
,16.13,64,16.17,valid,16.21,0,16.26,91,16.31,gültig Grundeinmessung,15.99,gültig Defaultwerte,,,,,,,,,,,,,
,16.50,64,16.54,valid,16.59,0,16.64,91,16.68,gültig Grundeinmessung,16.35,gültig Defaultwerte,,,,,,,,,,,,,
,16.86,64,16.90,valid,16.95,0,16.99,91,17.04,gültig Grundeinmessung,16.73,gültig Defaultwerte,,,,,,,,,,,,,
,17.23,64,17.27,valid,17.32,0,17.37,91,17.42,gültig Grundeinmessung,17.09,gültig Defaultwerte,,,,,,,,,,,,,
,17.60,64,17.65,valid,17.70,0,17.74,91,17.79,gültig Grundeinmessung,17.46,gültig Defaultwerte,,,,,,,,,,,,,
,17.95,64,17.99,valid,18.04,0,18.08,91,18.13,gültig Grundeinmessung,17.83,gültig Defaultwerte,,,,,,,,,,,,,
,18.30,64,18.35,valid,18.39,0,18.42,91,18.46,gültig Grundeinmessung,18.17,gültig Defaultwerte,,,,,,,,,,,,,
,18.63,64,18.68,valid,18.72,0,18.77,91,18.82,gültig Grundeinmessung,18.50,gültig Defaultwerte,,,,,,,,,,,,,
,18.97,64,19.02,valid,19.07,0,19.12,91,19.16,gültig Grundeinmessung,18.86,gültig Defaultwerte,,,,,,,,,,,,,
Is anyone able to make any sense of the status codes?

I also had a look at measured values while shift between R/N/D whilst stopped with the park brake on.
Code:
Wednesday,04,September,2019,11:43:27:58930-VCID:3333E1079BBB0BBF07B-8066,VCDS Version: Release 19.6.1,Data version: 20190529 DS308.0
0BH 300 011 T,ADVMB,DSG DQ500-7A  H07 1818,
,,G063,F0,G064,F0,G065,F0,G066,F0,G082,F0,G149,F0,G150,F0,G151,F0,G152,F0,G000,F0,G000,F0,G000,F0,

Marker,TIME,Loc. IDE02776-ENG102757,TIME,Loc. IDE02777-ENG101539,TIME,Loc. IDE02779-ENG100646,TIME,Loc. IDE02780-ENG103741,TIME,Loc. IDE02821-ENG101653,TIME,Loc. IDE05988-ENG110505,TIME,Loc. IDE05989-ENG110503,TIME,Loc. IDE05990-ENG110506,TIME,Loc. IDE05991-ENG110504,,,,,,,
,STAMP,Pressure of partial transmission 1 specified value-Pressure Transmission Part 1 Commanded Value,STAMP,Pressure of partial transmission 1 actual value-Pressure Transmission Part 1 Actual Value,STAMP,Pressure of partial transmission 2 specified value-Pressure Transmission Part 2 Commanded Value,STAMP,Pressure of partial transmission 2 actual value-Pressure Transmission Part 2 Actual Value,STAMP,Pressure supply specified pressure/threshold1-Pressure Supply Commanded Value Threshold 1,STAMP,Pressure of clutch 2: actual value-Clutch_2_actual_value,STAMP,Pressure of clutch 1: actual value-Clutch_1_actual_value,STAMP,Pressure of clutch 2: specified value-Clutch_2_commanded_value,STAMP,Pressure of clutch 1: specified value-Clutch_1_commanded_value,,,,,,,
,, bar,, bar,, bar,, bar,, bar,, bar,, bar,, bar,, bar,,,,,,,
,0.58,25.00,0.70,3.05,0.81,25.00,0.94,3.05,0.03,3.05,0.16,-0.06,0.25,0.00,0.37,0.00,0.47,0.00,,,,,,,
,1.59,25.00,1.73,3.05,1.84,25.00,1.97,3.05,1.03,3.05,1.15,-0.06,1.24,0.00,1.37,0.00,1.48,0.00,,,,,,,
,2.61,25.00,2.76,3.05,2.83,25.00,2.95,5.10,2.06,3.05,2.18,-0.06,2.27,0.00,2.40,0.00,2.50,0.00,,,,,,,
,3.62,25.00,3.74,5.04,3.84,25.00,3.95,5.04,3.06,5.09,3.17,-0.04,3.28,2.25,3.39,0.00,3.54,2.01,,,,,,,
,4.62,25.00,4.74,5.04,4.85,25.00,4.96,5.04,4.06,5.04,4.18,-0.05,4.32,2.21,4.40,0.00,4.52,1.99,,,,,,,
,5.64,25.00,5.74,5.04,5.88,25.00,5.96,5.04,5.10,5.04,5.18,-0.05,5.29,2.21,5.40,0.00,5.51,1.99,,,,,,,
,6.61,25.00,6.71,3.05,6.83,25.00,6.94,3.05,6.08,5.04,6.18,-0.06,6.29,2.17,6.40,0.00,6.52,0.00,,,,,,,
,7.64,25.00,7.73,3.05,7.86,25.00,7.97,3.05,7.05,3.05,7.19,-0.06,7.30,0.00,7.43,0.00,7.52,0.00,,,,,,,
,8.63,25.00,8.75,4.78,8.86,25.00,9.00,4.76,8.08,3.05,8.21,-0.06,8.29,0.00,8.42,0.00,8.52,0.00,,,,,,,
,9.64,25.00,9.77,4.71,9.86,25.00,9.98,4.71,9.08,4.74,9.20,1.81,9.29,0.00,9.39,1.66,9.53,0.00,,,,,,,
,10.64,25.00,10.76,4.71,10.86,25.00,10.97,4.71,10.07,4.71,10.17,1.79,10.31,0.00,10.42,1.66,10.56,0.00,,,,,,,
,11.64,25.00,11.76,4.71,11.87,25.00,11.98,4.71,11.09,4.71,11.20,1.78,11.33,0.01,11.42,1.66,11.54,0.00,,,,,,,
,12.65,25.00,12.76,4.71,12.89,25.00,12.98,3.45,12.11,4.71,12.20,1.73,12.32,0.02,12.42,1.66,12.54,0.00,,,,,,,
,13.68,25.00,13.76,3.05,13.88,25.00,13.98,3.05,13.10,3.05,13.20,-0.06,13.32,0.00,13.44,0.00,13.54,0.00,,,,,,,
,14.66,25.00,14.76,3.05,14.88,25.00,14.99,3.05,14.10,3.05,14.21,-0.06,14.32,0.00,14.45,0.00,14.54,0.00,,,,,,,
,15.66,25.00,15.78,3.05,15.88,25.00,16.01,3.05,15.10,3.05,15.24,-0.07,15.32,0.00,15.43,0.00,15.54,0.00,,,,,,,
,16.66,25.00,16.80,5.08,16.88,25.00,17.00,5.07,16.10,3.05,16.22,-0.06,16.32,0.00,16.43,0.00,16.55,2.05,,,,,,,
,17.66,25.00,17.78,5.04,17.88,25.00,18.00,5.04,17.10,5.06,17.21,-0.05,17.34,2.23,17.44,0.00,17.57,1.99,,,,,,,
,18.66,25.00,18.77,5.04,18.88,25.00,19.00,5.04,18.11,5.04,18.22,-0.05,18.36,2.21,18.44,0.00,18.56,1.99,,,,,,,
,19.66,25.00,19.78,5.04,19.91,25.00,20.00,5.04,19.13,5.04,19.22,-0.05,19.34,2.21,19.44,0.00,19.56,1.99,,,,,,,
,20.69,25.00,20.78,5.04,20.90,25.00,21.00,5.04,20.12,5.04,20.22,-0.05,20.34,2.21,20.44,0.00,20.56,1.99,,,,,,,
,21.68,25.00,21.78,3.05,21.89,25.00,22.01,3.05,21.11,5.04,21.22,-0.05,21.34,2.21,21.48,0.00,21.56,0.00,,,,,,,
I know the next step is to take the gearbox back out and look at clutches and mechatronic however any suggestions welcome.
 
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