Fault reading on Intake Manifold Flap

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Fitzie

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Hi, I'm new to the forum - Based in Ireland, I drive an B8 A4 2.0ltr with a CVT box. I have had 4.5 years of virtually trouble free driving with this great car but, but engine management lights just came on out of the blue the other day when I started the car. The car is driving fine but, I'm getting fault readings on the scan with the intake manifold flap and an rpm ECU unit.

I removed the hosepipe on the EGR unit to have a look at the condition/coking of the unit as I thought this may be something to do with it but, although oily the unit was quiet clean withvirtually no coking build up.

Any idea's on what the issue is and how I can resolve the faults? Is it OK to continue driving as I have a 400mile round trip to do in the next week and don't want to come a cropper on same. I read on a thread of another forum that the engine could go into limp mode with this error?

Thanks in advance for any advice!

Code:
VCDS Version: Release 12.12.3 (x64)
Data version: 20140822

Monday,20,October,2014,14:18:06:53769

Chassis Type: 8K (8T0)
Scan: 01 02 03 05 08 09 10 15 16 17 19 42 46 47 52 53 56 62 72 77
         

VIN: WAUZZZ8KX9A205269   Mileage: 173470km/107789miles

01-Engine -- Status: Malfunction 0010
02-Auto Trans -- Status: OK 0000
03-ABS Brakes -- Status: OK 0000
04-Steering Angle -- Status: OK 0000
05-Acc/Start Auth. -- Status: OK 0000
08-Auto HVAC -- Status: OK 0000
09-Cent. Elect. -- Status: OK 0000
10-Park/Steer Assist -- Status: Malfunction 0010
15-Airbags -- Status: OK 0000
16-Steering wheel -- Status: OK 0000
17-Instruments -- Status: Malfunction 0010
19-CAN Gateway -- Status: OK 0000
42-Door Elect, Driver -- Status: OK 0000
46-Central Conv. -- Status: Malfunction 0010
47-Sound System -- Status: OK 0000
52-Door Elect, Pass. -- Status: OK 0000
53-Parking Brake -- Status: OK 0000
56-Radio -- Status: Malfunction 0010
62-Door, Rear Left -- Status: OK 0000
72-Door, Rear Right -- Status: OK 0000
77-Telephone -- Status: OK 0000
 
-------------------------------------------------------------------------------
Address 01: Engine (J623-CAGA)       Labels: 03L-906-022-CAG.clb
   Part No SW: 03L 906 022 MK    HW: 03L 906 022 B
   Component: R4 2,0L EDC   H01 4379  
   Revision: 11H01---    
   Coding: 0104002C02072118
   Shop #: WSC 00694 210 91850
   ASAM Dataset: EV_ECM20TDI03L906022MK A01006
   ROD: EV_ECM20TDI03L906022C.rod
   VCID: 7AF08555FD0D50CED59-802F

2 Faults Found:
5340 - Intake Manifold Flap; Bank 1 
          P2008 00 [096] - Electrical Malfunction
          Intermittent - Not Confirmed - Tested Since Memory Clear
5346 - Intake Manifold Flap; Bank 1 
          P2009 00 [175] - Short to Ground
          MIL ON - Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 2
                    Fault Frequency: 13
                    Mileage: 173381 km
                    Date: 2014.10.19
                    Time: 15:34:06

Readiness: 1 1 0 0 0 

-------------------------------------------------------------------------------
Address 02: Auto Trans (J217)       Labels: 0AW-927-156.clb
   Part No SW: 8K0 927 155 AF    HW: 0AW 927 156 H
   Component: 0AW 20TDI RdW H01 0006  
   Revision: --H01---    Serial number: 0000000166
   Coding: 000001
   Shop #: WSC 06325 000 00000
   ASAM Dataset: EV_TCMVL381 A02005
   ROD: EV_TCMVL381.rod
   VCID: 77F69C61CE1F4DA6AA7-8022

1 Fault Found:
2225 - RPM Signal from ECU 
          P0727 00 [032] - No Signal
          Intermittent - Not Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00100000
                    Fault Priority: 0
                    Fault Frequency: 0
                    Reset counter: 0
                    Mileage: 0 km
                    Date: 2000.00.00
                    Time: 00:00:00


-------------------------------------------------------------------------------
Address 03: ABS Brakes (J104)       Labels: 8K0-907-379.clb
   Part No SW: 8K0 907 379 AE    HW: 8K0 907 379 AE
   Component: ESP8 front    H04 0240  
   Revision: --------    Serial number: --------------
   Coding: 170500
   Shop #: WSC 06325 000 00000
   VCID: 7CFC834DFF396EFEC75-8029

No fault code found.

-------------------------------------------------------------------------------
Address 05: Acc/Start Auth. (J393)       Labels: 8K0-907-064-05.clb
   Part No SW: 8K0 907 064 C    HW: 8K0 907 064 C
   Component: BCM2 1.1      H80 0145  
   Revision: 00002001    
   Coding: 011100
   Shop #: WSC 06325 000 00000
   VCID: 3064677D63F15A9E2BD-8065

   Subsystem 1 - Part No SW: 8T0 959 754 D    HW: 8T0 959 754 D
   Component: FBSAUDIB8 IDG  H37 0060 

   Subsystem 2 - Part No SW: 8K0 905 852 D    HW: 8K0 905 852 D
   Component: ELVAUDIB8  H36 0041 

No fault code found.

-------------------------------------------------------------------------------
Address 08: Auto HVAC (J255)       Labels: Redir Fail!
   Part No SW: 8T2 820 043 S    HW: 8T2 820 043 S
   Component: KLIMA 3 ZONEN H06 0150  
   Revision: D0000000    Serial number: 01040220091437
   Coding: 34040000
   Shop #: WSC 06325 000 00000
   VCID: 42803DB5DD5DD80ECD9-8017

No fault code found.

-------------------------------------------------------------------------------
Address 09: Cent. Elect. (J519)       Labels: 8K0-907-063.clb
   Part No SW: 8K0 907 063     HW: 8K0 907 063 
   Component: BCM1 1.0      H22 0253  
   Revision: 01022001    Serial number: 00000000197652
   Coding: 6900C0B10034A7000001000000005F5F001D420800000141000000
   Shop #: WSC 06325 000 00000
   VCID: ECDC330D0F597E7ED75-80B9

   Subsystem 1 - Part No SW: 8K2 955 119 A    HW: 8T2 955 119   Labels: 1KX-955-119.CLB
   Component: WWS 020209  H05 0070 
   Coding: 00FD11

   Subsystem 2 - Part No SW: 8K0 955 559     HW: 8K0 955 559   Labels: 8K0-955-559.CLB
   Component: RLS  H04 0003 
   Coding: 025028

   Subsystem 3 - Part No SW: 8K0 941 531 AA    HW: 8K0 941 531 AA
   Component: E1 - LDS  H07 0080 

No fault code found.

-------------------------------------------------------------------------------
Address 10: Park/Steer Assist (J446)       Labels: 8K0-919-475.clb
   Part No SW: 8K0 919 475 F    HW: 8K0 919 475 
   Component: PARKHILFE 4K  H06 0040  
   Revision: 11001001    Serial number: 40140904100379
   Coding: 000103
   Shop #: WSC 06325 000 00000
   VCID: 3C7C434DBFB9AEFE875-8069

1 Fault Found:
02070 - Rear Parking Aid Sensors 
            011 - Open Circuit
             Freeze Frame:
                    Fault Status: 01101011
                    Fault Priority: 3
                    Fault Frequency: 1
                    Reset counter: 210
                    Mileage: 158451 km
                    Time Indication: 0
                    Date: 2014.05.10
                    Time: 12:57:06

             Freeze Frame:
                    Temperature: 17.0°C


-------------------------------------------------------------------------------
Address 15: Airbags (J234)       Labels: 8K0-959-655.clb
   Part No SW: 8K0 959 655 B    HW: 8K0 959 655 B
   Component: AirbagVW-AU10 H27 0410  
   Serial number: 0038JD1E1YLS  
   Coding: 30363435363030303030554A3052384B3053
   Shop #: WSC 06325 000 00000
   ASAM Dataset: EV_AirbaECUVWAUDI010 A02007
   ROD: EV_AirbaECUVWAUDI010_AU48.rod
   VCID: 3C7C434DB7B9AEFE875-8069

   Crash sensor for side airbag; driver side: 
   Serial number: 6334MSME450346140

   Crash sensor for side airbag; passenger side: 
   Serial number: 6344MSME45754578J

   Crash sensor for side airbag; rear driver side: 
   Serial number: 6352QSME121C0102$

   Crash sensor for side airbag; rear passenger side: 
   Serial number: 6362QSME46214B26E

   Crash sensor for front airbag; driver side: 
   Serial number: 63732SME511B1E3C4

   Crash sensor for front airbag; passenger side: 
   Serial number: 63832SME641B1902Y

No fault code found.

-------------------------------------------------------------------------------
Address 16: Steering wheel (J527)       Labels: 8K0-953-568.clb
   Part No SW: 8K0 953 568 F    HW: 8K0 953 568 F
   Component: Lenks.Modul   H15 0013  
   Revision: --------    Serial number: 90304IB40008X 
   Coding: 000016
   Shop #: WSC 00694 210 91850
   VCID: 3D7A4E49A4A3A7F6B0B-8068

   Component: E221 - MFL  H02 0003 

No fault code found.

-------------------------------------------------------------------------------
Address 17: Instruments (J285)       Labels: 8T0-920-xxx-17.clb
   Part No SW: 8K0 920 980 B    HW: 8K0 920 980 B
   Component: KOMBIINSTR.   H18 0224  
   Revision: 00200000    Serial number: 9E363R929     
   Coding: 031F080002002600010000
   Shop #: WSC 06325 000 00000
   VCID: 3162627968FB5396243-8064

1 Fault Found:
00003 - Control Module 
            005 - No or Incorrect Basic Setting / Adaptation
             Freeze Frame:
                    Fault Status: 01100101
                    Fault Priority: 6
                    Fault Frequency: 1
                    Reset counter: 210
                    Mileage: 158451 km
                    Time Indication: 0
                    Date: 2014.05.10
                    Time: 12:48:03


-------------------------------------------------------------------------------
Address 19: CAN Gateway (J533)       Labels: 8T0-907-468.clb
   Part No SW: 8T0 907 468 M    HW: 8T0 907 468 H
   Component: GW-BEM 5CAN   H06 0095  
   Revision: GB300043    Serial number: 4300G0912801E4
   Coding: 000303
   Shop #: WSC 06325 000 00000
   VCID: 4B9E1091EA1719463EF-801E

   Subsystem 1 - Part No SW: 8K0 915 181 B    HW: 8K0 915 181 B
   Component: J367-BDM  H04 0150 

No fault code found.

-------------------------------------------------------------------------------
Address 42: Door Elect, Driver (J386)       Labels: 8K0-959-793.clb
   Part No SW: 8K0 959 793 E    HW: 8K0 959 793 E
   Component: TSG FA        H11 0250  
   Revision:             Serial number: 0000008466220 
   Coding: 011002204001410001
   Shop #: WSC 06325 000 00000
   VCID: 42803DB5DD5DD80ECD9-8017

No fault code found.

-------------------------------------------------------------------------------
Address 46: Central Conv. (J393)       Labels: 8K0-907-064-46.clb
   Part No SW: 8K0 907 064 C    HW: 8K0 907 064 C
   Component: BCM2 1.1      H80 0145  
   Revision: 00002001    Serial number: 0116716740    
   Coding: 011F062200390400012001
   Shop #: WSC 06325 000 00000
   VCID: 3064677D63F15A9E2BD-8065

   Subsystem 1 - Part No: 8K0 951 177 
   Component: DWA-Sensor  H02 0040 

   Subsystem 2 - Part No: 1K0 951 605 C
   Component: LIN BACKUP HO  H03 1301 

3 Faults Found:
01518 - Bulb for Back-Up Lights; Left (M16) 
            012 - Electrical Fault in Circuit - MIL ON
             Freeze Frame:
                    Fault Status: 11101100
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 210
                    Mileage: 158451 km
                    Time Indication: 0
                    Date: 2014.05.10
                    Time: 12:48:01

02615 - Fuel Tank Cap; Lock 
            009 - Open or Short to Ground
             Freeze Frame:
                    Fault Status: 01101001
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 210
                    Mileage: 158461 km
                    Time Indication: 0
                    Date: 2014.05.10
                    Time: 13:37:35

02616 - Fuel Tank Cap; Unlock 
            009 - Open or Short to Ground
             Freeze Frame:
                    Fault Status: 01101001
                    Fault Priority: 2
                    Fault Frequency: 2
                    Reset counter: 10
                    Mileage: 158461 km
                    Time Indication: 0
                    Date: 2014.05.10
                    Time: 13:49:59


-------------------------------------------------------------------------------
Address 47: Sound System (J525)       Labels: 8T0-035-223-ASC.clb
   Part No SW: 8T0 035 223 AB    HW: 8T0 035 223 
   Component: DSP STD       H07 0220  
   Revision: S2100000    
   Coding: 0203010102
   Shop #: WSC 06325 000 00000
   VCID: 6ED8B905B9450C6E791-803B

No fault code found.

-------------------------------------------------------------------------------
Address 52: Door Elect, Pass. (J387)       Labels: 8K0-959-792.clb
   Part No SW: 8K0 959 792 E    HW: 8K0 959 792 E
   Component: TSG BF        H11 0250  
   Revision:             Serial number: 0000008435326 
   Coding: 011002204401410001
   Shop #: WSC 06325 123 12345
   VCID: 418232B9D85BC316D43-8014

No fault code found.

-------------------------------------------------------------------------------
Address 53: Parking Brake (J540)       Labels: 8K0-907-801-V1.clb
   Part No SW: 8K0 907 801 G    HW: 8K0 907 801 G
   Component: EPB Audi B8   H08 0080  
   Revision: 00000003    Serial number: 10000000177261
   Shop #: WSC 00000 000 00000
   VCID: 336E687192E7618656F-8066

No fault code found.

-------------------------------------------------------------------------------
Address 56: Radio (J503)       Labels: 8Tx-035-1xx-56.clb
   Part No SW: 8T2 035 186 P    HW: 8T2 035 186 P
   Component: Concert3      H01 0300  
   Revision: 00000003    Serial number: AUZ5Z6I1176957
   Coding: 0502008201018D00437B070900
   Shop #: WSC 06325 000 00000
   VCID: 458A26A9CC73EF36E8B-8010

   Subsystem 1 - Part No SW: 8T0 919 603 E    HW: 8T0 919 603 E
   Component: Display  

1 Fault Found:
03157 - Functionality limited due to Communications Disruption 
            000 - -
             Freeze Frame:
                    Fault Status: 01100000
                    Fault Priority: 6
                    Fault Frequency: 254
                    Reset counter: 138
                    Mileage: 158451 km
                    Time Indication: 0
                    Date: 2014.05.10
                    Time: 12:48:02

             Freeze Frame:
                    Bin. Bits: 10000000
                    Bin. Bits: 00000000
                    Bin. Bits: 00000000
                    Bin. Bits: 00000000
                    Bin. Bits: 00000000
                    Bin. Bits: 10000000
                    Bin. Bits: 00000000
                    Bin. Bits: 00000000


-------------------------------------------------------------------------------
Address 62: Door, Rear Left (J388)       Labels: 4F0-959-795.clb
   Part No SW: 4F0 959 795 N    HW: 8K0 959 795 C
   Component: TSG HL        H10 0251  
   Revision:             Serial number: 0000008434141 
   Coding: 010002204001210001
   Shop #: WSC 06325 000 00000
   VCID: 448C3BADC749D63EFF5-8011

No fault code found.

-------------------------------------------------------------------------------
Address 72: Door, Rear Right (J389)       Labels: 4F0-959-795.clb
   Part No SW: 4F0 959 795 N    HW: 8K0 959 795 C
   Component: TSG HR        H10 0251  
   Revision:             Serial number: 0000008434161 
   Coding: 010002204001210001
   Shop #: WSC 06325 000 00000
   VCID: 448C3BADC749D63EFF5-8011

No fault code found.

-------------------------------------------------------------------------------
Address 77: Telephone        Labels: 8P0-862-335.lbl
   Part No SW: 8T0 862 335 D    HW: 8T0 862 335 C
   Component: FSE_256x BT     H33 0600  
   Revision: 00000000    Serial number: 00000005057525
   Coding: 0010320
   Shop #: WSC 00694 210 91850
   VCID: 3B7E40517AB7A9C68EF-806E

No fault code found.

End   ---------------------------------------------------------------------
 
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   #2  

Jack@European_Parts

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Two things


Change flap motor since common issue and get the update programming done since firmware update is needed.
If fault returns test he harness via WD in repair manual.
 
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Dana

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I agree with Jack, several TPIs/flash updates exist for EDC software issues and the earlier 2.0L CR TDI was noted for intake manifold runner issues.

I however do not believe that alone would cause you a serious issue on the upcoming trip ... my only thoughts (without digging for the SSP) would be the DPF and/or EGR behavior. When one system fails, other systems may not operate properly so you could end up with a DPF and EGR system that isn't functional for a few hundred miles.
 
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Fitzie

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Two things


Change flap motor since common issue and get the update programming done since firmware update is needed.
If fault returns test he harness via WD in repair manual.

Thanks for your response. Apologies, but when you say 'get the update programming done since firmware update is needed' do you mean after the flap motor is fitted?
 
   #5  

Fitzie

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Hi Dana.. Again, thanks for your response... I'm new to a lot of these acronyms i.e. TPI's, EDC and SSP? The DPF & EGR I'm fine with you'll be glad to know:o

Maybe I need to do a regen on the DPF which I could do on the run... Would that be of any benefit?
 
   #6  

Uwe

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I just added definitions for a number of those acronyms. TPI was already there, but the software doesn't pick it up when it's pluralized.

-Uwe-
 
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Fitzie

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Thanks Uwe...;)
 
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Dana

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Maybe I need to do a regen on the DPF which I could do on the run... Would that be of any benefit?

If the MIL was on for a while prior to this inquiry you could certainly try to force a Standing Regen using the UDS instructions here but that shouldn't be necessary if you are fixing the flap motor soon.
 
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