VW Touran DSG problem

   #1  

Kristian Hasa

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Hello.
A 2011 touran came into the workshop the owner said when he was on road the car wasn't taking any gear so he stopped the car and then it didn't engage any gear (R,D) i diagnosed it with vcds and it shows a fault code .
Here is a autoscan
Code:
Saturday,30,June,2018,14:24:42:50280
VCDS -- Windows Based VAG/VAS Emulator Running on Windows 7 x86
VCDS Version: 18.2.1.2  HEX-NET CB: 0.4411.4
Data version: 20180518 DS287.1
www.Ross-Tech.com


VIN: WVGZZZ1TZCW026349   License Plate: 


Chassis Type: 1T-VW36 (7N0)
Scan: 01 02 03 08 09 10 15 16 17 18 19 25 3D 42 44 46 52 56 61 62
          72

VIN: WVGZZZ1TZCW026349   Mileage: 123550km-76770miles

01-Engine -- Status: OK 0000
02-Auto Trans -- Status: Malfunction 1010
03-ABS Brakes -- Status: Malfunction 0010
04-Steering Angle -- Status: OK 0000
08-Auto HVAC -- Status: OK 0000
09-Cent. Elect. -- Status: Malfunction 0010
10-Park/Steer Assist -- Status: Malfunction 0010
15-Airbags -- Status: OK 0000
16-Steering wheel -- Status: Malfunction 0010
17-Instruments -- Status: OK 0000
18-Aux. Heat -- Status: Malfunction 0010
19-CAN Gateway -- Status: Malfunction 0010
25-Immobilizer -- Status: OK 0000
3D-Special Function -- Status: Malfunction 1010
42-Door Elect, Driver -- Status: OK 0000
44-Steering Assist -- Status: Malfunction 0010
46-Central Conv. -- Status: OK 0000
52-Door Elect, Pass. -- Status: OK 0000
56-Radio -- Status: Malfunction 0010
61-Battery Regul. -- Status: OK 0000
62-Door, Rear Left -- Status: OK 0000
72-Door, Rear Right -- Status: OK 0000
-------------------------------------------------------------------------------
Address 01: Engine (J623-CAYC)       Labels:. 03L-906-023-CAY.clb
   Part No SW: 03L 906 023 PJ    HW: 03L 907 425 C
   Component: R4 1.6l TDI   H43 9977  
   Revision: --H43---    Serial number: 00000000000000
   Coding: 00254014032400080000
   Shop #: WSC 30903 001 1048576
   ASAM Dataset: EV_ECM16TDI02103L906023PJ 003008
   ROD: EV_ECM16TDI02103L906023NB.rod
   VCID: FDB2A1AB6C3586ACCC-80A8

No fault code found.
Readiness: 0 0 0 0 1 

-------------------------------------------------------------------------------
Address 02: Auto Trans        Labels: 0AM-927-769.clb
   Part No SW: 0AM 300 058 S    HW: 0AM 927 769 D
   Component: GSG DSG AG7     431 4540  
   Revision: 00043014    Serial number: CU501512186815
   Coding: 0000000
   Shop #: WSC 80093 222 69422
   VCID: C1CA1D5B984D224CE8-8094

1 Fault Found:
006300 - Function Restriction due to Insufficient Pressure Build-Up 
               P189C - 000 - 
             Freeze Frame:
                    Fault Status: 01100000
                    Fault Priority: 0
                    Fault Frequency: 1
                    Reset counter: 10
                    Mileage: 123559 km
                    Time Indication: 0
                    Date: 2012.11.20
                    Time: 01:48:17


-------------------------------------------------------------------------------
Address 03: ABS Brakes (J104)       Labels:. 1K0-907-379-60EC1F.clb
   Part No SW: 1K0 907 379 BJ    HW: 1K0 907 379 BJ
   Component: ESP MK60EC1   H31 0121  
   Revision: 00H31001    
   Coding: 323B401609240E004C0E02E890227041310000
   Shop #: WSC 01324 020 00200
   VCID: FBB6AFB37A21889CF2-80AE

1 Fault Found:
01314 - Engine Control Module 
            013 - Check DTC Memory - Intermittent
             Freeze Frame:
                    Fault Status: 00101101
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 93
                    Mileage: 123559 km
                    Time Indication: 0
                    Date: 2012.11.19
                    Time: 00:43:14

             Freeze Frame:
                    Count: 3
                    Count: 12
                    Count: 13056
                    Count: 8196
                    Count: 50688
                    Count: 0
                    Count: 510
                    Count: 0


-------------------------------------------------------------------------------
Address 08: Auto HVAC (J301)       Labels:| 3C8-907-336.clb
   Part No SW: 7N0 907 426 AN    HW: 7N0 907 426 AN
   Component: AC Manuell    H19 0304  
   Revision: 00001015    
   Coding: 0000004002
   Shop #: WSC 01324 020 00200
   ASAM Dataset: EV_ACManueBHBVW36X A01010
   ROD: EV_ACManueBHBVW36X_VW36.rod
   VCID: 804CD85F1BC7EB44A7-80D4

No fault code found.

-------------------------------------------------------------------------------
Address 09: Cent. Elect. (J519)       Labels:. 1K0-937-08x-09.clb
   Part No SW: 5K0 937 084 F    HW: 5K0 937 084 F
   Component: BCM PQ35 B    011 0048  
   Revision: BA011001    
   Coding: 40180A3880251AE0400000C0500000E4CB018E08F24DA560648042000040
   Shop #: WSC 03824 127 73028
   VCID: B522798B1C859EEC44-80E0

   Subsystem 1 - Part No: 1T1 955 119 A  Labels: 1KX-955-119.CLB
   Component: Wischer 11081  26  0512 
   Coding: 009795

3 Faults Found:
00979 - Lamp for Low Beam; Right (M31) 
            010 - Open or Short to Plus
             Freeze Frame:
                    Fault Status: 01101010
                    Fault Priority: 1
                    Fault Frequency: 1
                    Reset counter: 92
                    Mileage: 123559 km
                    Time Indication: 0
                    Date: 2012.09.25
                    Time: 04:19:26

             Freeze Frame:
                        Term 15 On
                    Voltage: 12.55 V
                        ON
                        ON
                        OFF
                        OFF
                        OFF

01315 - Transmission Control Module 
            004 - No Signal/Communication - Intermittent
             Freeze Frame:
                    Fault Status: 00100100
                    Fault Priority: 6
                    Fault Frequency: 1
                    Reset counter: 132
                    Mileage: 123559 km
                    Time Indication: 0
                    Date: 2012.09.25
                    Time: 00:24:33

             Freeze Frame:
                        Term 15 On
                    Voltage: 14.20 V
                        ON
                        ON
                        OFF
                        OFF
                        ON

01598 - Drive Battery Voltage 
            011 - Open Circuit - Intermittent
             Freeze Frame:
                    Fault Status: 00101011
                    Fault Priority: 6
                    Fault Frequency: 2
                    Reset counter: 132
                    Mileage: 123559 km
                    Time Indication: 0
                    Date: 2012.09.30
                    Time: 00:01:09

             Freeze Frame:
                        Term 15 On
                    Voltage: 13.95 V
                        ON
                        ON
                        OFF
                        OFF
                        ON


-------------------------------------------------------------------------------
Address 10: Park/Steer Assist (J446)       Labels:| 1Q0-919-475.clb
   Part No SW: 5N0 919 475 D    HW: 1Q0 919 475 
   Component: PARKHILFE 4K  H03 0045  
   Revision: --------    Serial number: 32901122100378
   Coding: 108101
   Shop #: WSC 01324 020 00200
   ASAM Dataset: EV_EPHVA14VW3680000 001005
   ROD: EV_EPHVA14VW3680000.rod
   VCID: BA386AB73D9B7194A9-80EE

1 Fault Found:
1079316 - Center Rear Right Parking Aid Sensor 
          B1078 14 [009] - Open or Short to Ground
          Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 3
                    Fault Frequency: 1
                    Reset counter: 91
                    Mileage: 123559 km
                    Date: 2018.05.05
                    Time: 04:10:28


-------------------------------------------------------------------------------
Address 15: Airbags        Labels: 1T0-909-605.lbl
   Part No SW: 1T0 909 605 E    HW: 1T0 909 605 E
   Component: 02 AIRBAG VW8   022 0100  
   Revision: 02022000    Serial number: 003K4D03W7SO  
   Coding: 0012338
   Shop #: WSC 01324 020 00200
   VCID: B73E7383C6896CFC56-80E2

   Subsystem 1 - Serial number: 6332QSME2E5C3C5A 

   Subsystem 2 - Serial number: 6342QSME7E5C1A62X

   Subsystem 3 - Serial number: 6352QSME525A094CO

   Subsystem 4 - Serial number: 6362QSME525A465AP

No fault code found.

-------------------------------------------------------------------------------
Address 16: Steering wheel (J527)       Labels:| 5K0-953-569.clb
   Part No SW: 5K0 953 501 AQ    HW: 5K0 953 569 F
   Component: LENKS.MODUL   014 0140  
   Revision: FF010040    Serial number: 20110716100432
   Coding: 5980140000
   Shop #: WSC 01324 020 00200
   ASAM Dataset: EV_VW360SteerWheelUDS A03004
   ROD: EV_VW360SteerWheelUDS.rod
   VCID: F9BAB5BB781DBA8CE0-80AC

2 Faults Found:
0516 - Databus 
          U1121 00 [008] - Missing Message
          Intermittent - Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 6
                    Fault Frequency: 1
                    Reset counter: 132
                    Mileage: 123559 km
                    Date: 2018.05.05
                    Time: 00:24:31

136194 - Supply voltage 
          U1011 00 [008] - Voltage too Low
          Intermittent - Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 132
                    Mileage: 123559 km
                    Date: 2018.05.08
                    Time: 18:19:59


-------------------------------------------------------------------------------
Address 17: Instruments (J285)       Labels:| 5K0-920-xxx-17.clb-SRI1
   Part No SW: 1T0 920 865 A    HW: 1T0 920 865 A
   Component: KOMBI         H04 0606  
   Serial number: 00000000000000
   Coding: 180F00
   Shop #: WSC 01324 020 00200
   ASAM Dataset: EV_Kombi_UDS_VDD_RM09 A04114
   ROD: EV_Kombi_UDS_VDD_RM09_004_VW36.rod
   VCID: B424448F1FFF87E473-80E0

No fault code found.

-------------------------------------------------------------------------------
Address 18: Aux. Heat        Labels: 1K0-815-071.clb
   Part No: 7N0 963 271 C
   Component: Zuheizer        051 2730  
   Revision: 00051000    Serial number: 09022126000000
   Coding: 0000011
   Shop #: WSC 80093 222 69422
   VCID: B424448FD7FF87E473-80E0

3 Faults Found:
01444 - Under-Voltage Shut-Off (Automatic) 
            000 -  -  - Intermittent
             Freeze Frame:
                    Fault Status: 00100000
                    Fault Priority: 7
                    Fault Frequency: 1
                    Reset counter: 182
                    Mileage: 165169 km
                    Time Indication: 0
                    Date: 2015.01.31
                    Time: 05:29:00

01410 - Heater Over-Temp 
            000 -  - 
             Freeze Frame:
                    Fault Status: 01100000
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 178
                    Time Indication: 0

             Freeze Frame:
                        After-Run
                    Temperature: 145.0°C
                    Temperature: -48.0°C
                    Voltage: 12.43 V

02251 - Heater Unit Locked 
            000 -  - 
             Freeze Frame:
                    Fault Status: 01100000
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 178
                    Time Indication: 0


-------------------------------------------------------------------------------
Address 19: CAN Gateway (J533)       Labels:. 7N0-907-530-V2.clb
   Part No SW: 7N0 907 530 J    HW: 1K0 907 951 
   Component: J533  Gateway H43 1620  
   Revision:   H43       Serial number: 060811F1001204
   Coding: 358002
   Shop #: WSC 01324 020 00200
   VCID: B73E738306896CFC56-80E2

2 Faults Found:
01315 - Transmission Control Module 
            004 - No Signal/Communication - Intermittent
             Freeze Frame:
                    Fault Status: 00110100
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 132
                    Mileage: 123559 km
                    Time Indication: 0
                    Date: 2012.09.25
                    Time: 00:24:32

00380 - Special Vehicle Control Module (J608) 
            004 - No Signal/Communication - Intermittent
             Freeze Frame:
                    Fault Status: 00110100
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 132
                    Mileage: 123559 km
                    Time Indication: 0
                    Date: 2012.09.25
                    Time: 00:00:02


-------------------------------------------------------------------------------
Address 25: Immobilizer (J334)       Labels:| 5K0-920-xxx-25.clb
   Part No SW: 5K0 953 234     HW: 5K0 953 234 
   Component: IMMO          H04 0606  
   Serial number: 00000000000000
   Coding: 000000
   Shop #: WSC 00000 000 00000
   ASAM Dataset: EV_Immo_UDS_VDD_RM09 A03009
   ROD: EV_Immo_UDS_VDD_RM09.rod
   VCID: EA989AF70DBB011419-80BE

No fault code found.

-------------------------------------------------------------------------------
Address 3D: Special Function (J608)       Labels: None
   Part No SW: 5K0 907 427 B    HW: 5K0 907 427 B
   Component: MFG II        005 0003  
   Revision: S0005000    Serial number: 00000000006451
   Coding: 0101010001000000000000000000000000
   Shop #: WSC 03824 127 73028
   VCID: AF2E4BE3FED9A43C0E-80FA

1 Fault Found:
00446 - Function Limitation due to Under-Voltage 
            002 - Lower Limit Exceeded - Intermittent
             Freeze Frame:
                    Fault Status: 00100010
                    Fault Priority: 1
                    Fault Frequency: 3
                    Reset counter: 133
                    Mileage: 123559 km
                    Time Indication: 0
                    Date: 2012.09.28
                    Time: 18:19:60


-------------------------------------------------------------------------------
Address 42: Door Elect, Driver        Labels:. 1K0-959-701-MIN3.clb
   Part No SW: 1T0 959 701 T    HW: 1T0 959 701 T
   Component: Tuer-SG         009 2121  
   Coding: 0000181
   Shop #: WSC 01324 020 00200
   VCID: C8DC007FBB7713042F-809C

No fault code found.

-------------------------------------------------------------------------------
Address 44: Steering Assist        Labels: 5N1-909-144.clb
   Part No SW: 5N1 909 144 M    HW: 5N1 909 148 G
   Component: J500__APA-BS KL.293 1002  
   Revision: 1AH03733    Serial number: 00112230008001
   Coding: 0000258
   Shop #: WSC 01324 020 00200
   VCID: BC346CAFFFAF4FA4BB-80E8

1 Fault Found:
01288 - Terminal 30; Steering Assist 
            011 - Open Circuit - Intermittent
             Freeze Frame:
                    Fault Status: 00101011
                    Fault Priority: 9
                    Fault Frequency: 8
                    Reset counter: 133
                    Time Indication: 0

             Freeze Frame:
                        Term 15 On
                    RPM: 0 /min
                    Speed: 0.0 km/h
                    (no units): 2.0
                    Voltage: 11.10 V


-------------------------------------------------------------------------------
Address 52: Door Elect, Pass.        Labels:. 1K0-959-702-MIN3.clb
   Part No SW: 1T0 959 702 R    HW: 1T0 959 702 R
   Component: Tuer-SG         009 2121  
   Coding: 0000181
   Shop #: WSC 01324 020 00200
   VCID: C7DE0343B6691C7C26-8092

No fault code found.

-------------------------------------------------------------------------------
Address 56: Radio (J503)       Labels:. 5M0-035-1xx-56.clb
   Part No SW: 1K0 035 186 AN    HW: 1K0 035 186 AN
   Component: Radio RCD310  032 0079  
   Revision: 01000001    Serial number: VWZ1Z2L3122455
   Coding: 05000400040009
   Shop #: WSC 01324 020 00200
   VCID: F2A882972D6BC9D4A1-80A6

1 Fault Found:
03138 - Input AUX IN 
            011 - Open Circuit
             Freeze Frame:
                    Fault Status: 01101011
                    Fault Priority: 5
                    Fault Frequency: 1
                    Reset counter: 93
                    Mileage: 123559 km
                    Time Indication: 0
                    Date: 2012.11.19
                    Time: 00:41:39


-------------------------------------------------------------------------------
Address 61: Battery Regul. (J840)       Labels:. 1K0-907-534.clb
   Part No SW: 7N0 907 534     HW: 1K0 907 951 
   Component: Batt.regelung H43 1620  
   Serial number: 060811F1001204
   Coding: E100185A
   Shop #: WSC 01324 020 00200
   VCID: F1AA8D9B286DF2CC58-80A4

No fault code found.

-------------------------------------------------------------------------------
Address 62: Door, Rear Left        Labels:. 1K0-959-703-GEN3.clb
   Part No SW: 5K0 959 703 A    HW: 5K0 959 703 A
   Component: Tuer-SG         007 2104  
   Coding: 0000144
   Shop #: WSC 01324 020 1012552
   VCID: B22842972DEB89D461-80E6

No fault code found.

-------------------------------------------------------------------------------
Address 72: Door, Rear Right        Labels:. 1K0-959-704-GEN3.clb
   Part No SW: 5K0 959 704 A    HW: 5K0 959 704 A
   Component: Tuer-SG         007 2104  
   Coding: 0000144
   Shop #: WSC 01324 020 1012552
   VCID: B3264793D2F180DC6A-80E6

No fault code found.

End----------(Elapsed Time: 01:30, VBatt start/end: 13.7V/13.7V)-----------

One thing i noticed that in the auto trans it said coding:0000000 does it mean the car "lost" the auto trans coding ?
Many thanks

*edit:forgot to mention when put to D the car can barely rev
 
   #2  

Larry Manton

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Kristian, I do not claim a lot of knowledge on DSG, but have one at present in my personal Jetta.

That said noted loss of pressure to the gear box, but is that from mechanical or other?, as noted loss of communications to it. Also some serious voltage anomalies in other areas and wondering if the two are not related??, just a thought.

LARIMORE
 
   #3  

Kristian Hasa

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eeh i dont have much knowledge with dsg too but i think it must be pressure built up by some sort of selenoids
 
   #4  

Uwe

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One thing i noticed that in the auto trans it said coding:0000000 does it mean the car "lost" the auto trans coding
That is a bit strange. The few others I've seen all have Coding: 0000020, but I've never heard of one just "losing" the coding either... :confused:

-Uwe-
 
   #5  

Golftwincharged

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Mechatronic failure are common on the 0AM dsg7 dry clutch system, fluid pressure drop can indicate many issues with the mech unit, probably low fluid in mech unit,1.) i would refill fluid with exact 1 litre of hydraulic oil and see if problem go away, 2.) also the hydraulic pump maybe failing , lastly software update, one last thing if clutch is worn on this DSG, it can cause a leaking valve body , hope this info helps.
 
   #6  

Jack@European_Parts

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Faulty relief valve in mech or pump & very common in 0AM garbage box from FOD frags getting past poor filtration process by design.

Been experimenting with fine screen pickup and extended sump to gain additional cooling with success outside USA in Dubai and South Africa.
 
   #7  

Fredrick Awuor

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Faulty relief valve in mech or pump & very common in 0AM garbage box from FOD frags getting past poor filtration process by design.

Been experimenting with fine screen pickup and extended sump to gain additional cooling with success outside USA in Dubai and South Africa.

Hey Jack,seems your experiment can help us here....DSG's are failing here in droves and no solution apart from dealer exorbitant replacement rates......waiting to hear from you
 
   #8  

Jack@European_Parts

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No secret, add a cooler with lines and sump area to pump through trans externally, measure the volume dif and fill trans with correct level.

Add external filter membrane and catch area with magnets.
 
   #9  

Jack@European_Parts

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Some fun videos on the stupid accumulator.



Remember engines, transmissions and electrical components always almost fail due to heat or inadequate temperature regulation!

Mechanicals fail from inadequate lubrication when heat is created, sludge and FOD are vicarious result....game over!

NostraJackASS Has Spoken!
 
Last edited:
   #10  

Kristian Hasa

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Because i don't have to much knowledge on dsg actually i don't even normally work on them i gave the car to the owner and sent him to a transmission workshop thanks for the help guys :D
 
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