DSG gearbox retrofitted. Manual to DSG swap. Help ABS coding.

   #1  

mirceaciuciuc

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Dear All,

I have retrofitted DSG gearbox on a 2013 Passat B7. It was initially fitted with manual gearbox.
I have some issues coding a few of the modules installed. ABS and EPB. Please see below an auto scan from the car. Can you please advise for proper coding?
Also the software incompatibility will be resolved with a new EDC SW number 03L 906 018 BM. Can you also confirm that this SW number is ok? Found that should be for CFFB, Bluemotion with AD Blue, DSG 6 speed.
Thank you in advance,
Best regards

Code:
Friday,12,January,2018,15:36:47:28047
VCDS -- Windows Based VAG/VAS Emulator Running on Windows 10 x64
VCDS Version: 17.12.0.1 (x64)
Data version: 20171213 DS285.1
[url]www.Ross-Tech.com[/url]

VIN: WVWZZZ3CZDE050120   License Plate: BV27RDX
Mileage: 207790km-129114mi   Repair Order:

--------------------------------------------------------------------------------
--------------------------------------------------------------------------------

Chassis Type: 3C-VW46 (7N0)
Scan: 01 02 03 08 09 10 15 16 17 19 25 2E 37 42 44 46 4F 52 53 56
          61 62 72
VIN: WVWZZZ3CZDE050120   Mileage: 207790km-129114miles
01-Engine -- Status: Malfunction 0010
02-Auto Trans -- Status: OK 0000
03-ABS Brakes -- Status: Malfunction 0010
04-Steering Angle -- Status: OK 0000
08-Auto HVAC -- Status: OK 0000
09-Cent. Elect. -- Status: OK 0000
10-Park/Steer Assist -- Status: OK 0000
15-Airbags -- Status: OK 0000
16-Steering wheel -- Status: OK 0000
17-Instruments -- Status: OK 0000
19-CAN Gateway -- Status: Malfunction 0010
25-Immobilizer -- Status: OK 0000
2E-Media Player 3 -- Status: OK 0000
37-Navigation -- Status: OK 0000
42-Door Elect, Driver -- Status: Malfunction 0010
44-Steering Assist -- Status: OK 0000
46-Central Conv. -- Status: OK 0000
4F-Centr. Electr. II -- Status: OK 0000
52-Door Elect, Pass. -- Status: OK 0000
53-Parking Brake -- Status: Malfunction 0010
56-Radio -- Status: OK 0000
61-Battery Regul. -- Status: OK 0000
62-Door, Rear Left -- Status: OK 0000
72-Door, Rear Right -- Status: OK 0000
 
-------------------------------------------------------------------------------
Address 01: Engine (J623-CFFB)       Labels:. 03L-906-018-CFF.clb
   Part No SW: 03L 906 018 BL    HW: 03L 907 309 Q
   Component: R4 2,0L EDC   H28 9910  
   Revision: 44H28---    Serial number: 00000000000000
   Coding: 00190012042401080000
   Shop #: WSC 00015 115 00000
   ASAM Dataset: EV_ECM20TDI01103L906018BL 003014
   ROD: EV_ECM20TDI01103L906018BL.rod
   VCID: 75E128D8D4ACB982EC4-8020
2 Faults Found:
10092 - Neutral Gear Sensor 
          P15A0 00 [039] - Electrical Malfunction
          Not Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 2
                    Fault Frequency: 1
                    Mileage: 207795 km
                    Date: 2018.01.12
                    Time: 00:14:41
                    Engine speed: 832.50 /min
                    Normed load value: 27.5 %
                    Vehicle speed: 0 km/h
                    Coolant temperature: 50 °C
                    Intake air temperature: 20 °C
                    Ambient air pressure: 950 mbar
                    Voltage terminal 30: 12.580 V
                    Unlearning counter according OBD: 40
                    Neutral position sensor: current transmission angle: 20.00 °
                    Neutral position sensor: adapted transmission angle: 0.00 °
                    Adaptation status for transmission neutral position sensor-Bits 0-7: 4
                    Transmission neutral position sensor voltage: 0 mV
                    Neutral position sensor: upper adaptation value: 0 mV
                    Neutral position sensor: lower adaptation value: 0 mV
7027 - Software Incompatibility with Transmission Control Module 
          U0302 00 [167] - -
          MIL ON - Not Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 2
                    Fault Frequency: 1
                    Mileage: 207795 km
                    Date: 2018.01.12
                    Time: 00:14:41
                    Engine speed: 839.50 /min
                    Normed load value: 27.1 %
                    Vehicle speed: 0 km/h
                    Coolant temperature: 50 °C
                    Intake air temperature: 20 °C
                    Ambient air pressure: 950 mbar
                    Voltage terminal 30: 12.660 V
                    Unlearning counter according OBD: 40
                    Neutral position sensor: current transmission angle: 20.00 °
                    Neutral position sensor: adapted transmission angle: 0.00 °
                    Transmission neutral position sensor voltage: 0 mV
                    selected gear-Bits 0-7: 0
Readiness: 0 0 0 0 1
-------------------------------------------------------------------------------
Address 02: Auto Trans        Labels: 02E-927-770.clb
   Part No SW: 02E 300 054 J    HW: 02E 927 770 AL
   Component: GSG DSG AG6     511 2604  
   Revision: 05351112    Serial number: 00001011130860
   Coding: 0000020
   Shop #: WSC 44551 111 44551
   VCID: 1D311078C4DC41C2C44-8048
No fault code found.
-------------------------------------------------------------------------------
Address 03: ABS Brakes        Labels: 3AA-614-109.clb
   Part No SW: 3AA 614 109 BK    HW: 3AA 614 109 BK
   Component: J104   C2 450M VD9F 0024  
   Revision: --H07---    Serial number: 00000006136993
   Coding: 0003504
   Shop #: WSC 05311 000 00000
   VCID: 77FD22D006A0CB92FE8-8022
3 Faults Found:
02757 - Learning Tire Pressures 
            000 -  - 
             Freeze Frame:
                    Fault Status: 01100000
                    Fault Priority: 4
                    Fault Frequency: 1
                    Reset counter: 159
                    Mileage: 207795 km
                    Time Indication: 0
                    Date: 2018.01.12
                    Time: 00:14:41
             Freeze Frame:
                    Speed: 0.0 km/h
                    Hex Value: 0x0000
                    Bin. Bits: 00000000 00000000
                    Voltage: 12.50 V
                    Bin. Bits: 00011111
                    Count: 194
                    Hex Value: 0x0000
01315 - Transmission Control Module 
            008 - Implausible Signal
             Freeze Frame:
                    Fault Status: 01101000
                    Fault Priority: 3
                    Fault Frequency: 1
                    Reset counter: 159
                    Mileage: 207795 km
                    Time Indication: 0
                    Date: 2018.01.12
                    Time: 00:14:42
             Freeze Frame:
                    Speed: 0.0 km/h
                    Hex Value: 0x0000
                    Bin. Bits: 00000000 00000000
                    Voltage: 12.50 V
                    Bin. Bits: 00011111
                    Count: 223
                    Hex Value: 0x0000
01044 - Control Module Incorrectly Coded 
            000 -  - 
             Freeze Frame:
                    Fault Status: 01100000
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 159
                    Mileage: 207795 km
                    Time Indication: 0
                    Date: 2018.01.12
                    Time: 00:14:42
             Freeze Frame:
                    Speed: 0.0 km/h
                    Hex Value: 0x0000
                    Bin. Bits: 00000000 00000000
                    Voltage: 12.25 V
                    Bin. Bits: 00011111
                    Count: 215
                    Hex Value: 0x0000

-------------------------------------------------------------------------------
Address 08: Auto HVAC (J255)       Labels:| 5K0-907-044.clb
   Part No SW: 3AA 907 044 AG    HW: 3AA 907 044 AG
   Component: Climatronic   H03 0303  
   Revision: 00001K02    
   Coding: 0014004803
   Shop #: WSC 00015 115 00000
   ASAM Dataset: EV_Climatronic A01010
   ROD: EV_ClimaAutoBasis_VW36.rod
   VCID: 75E128D8D4ACB982EC4-8020
No fault code found.
-------------------------------------------------------------------------------
Address 09: Cent. Elect. (J519)       Labels:. 3AA-937-087.clb
   Part No SW: 3AA 937 087 F    HW: 3AA 937 087 F
   Component: BCM PQ47 M    421 0465  
   Revision: BA421001    
   Coding: 0008000000000000009800805400006403510088426D85606480C7200041
   Shop #: WSC 05311 000 00000
   VCID: 3D71F0F8A41C21C2E44-8068
   Subsystem 1 - Part No SW: 3AB 955 419     HW: 3AB 955 419   Labels: 1KX-955-119.CLB
   Component: Wischer 06071  10  0603 
   Coding: 00B795
   Subsystem 2 - Part No: 1K0 955 559 AH  Labels: 1K0-955-559-AG.CLB
   Component: RLS 010912 05  54  0403 
   Coding: 02302A
No fault code found.
-------------------------------------------------------------------------------
Address 10: Park/Steer Assist (J446)       Labels:| 3AE-919-475.clb
   Part No SW: 3AE 919 475 B    HW: 7N0 919 475 
   Component: PARKHILFE 8K  H06 0016  
   Revision: --------    Serial number: 28261223601020
   Coding: 108002
   Shop #: WSC 99999 1023 2097151
   ASAM Dataset: EV_EPHVA18VW47X0000 001005
   ROD: EV_EPHVA18VW47X0000.rod
   VCID: 3E73F7F4A11A3ADAFDE-806A
No fault code found.
-------------------------------------------------------------------------------
Address 15: Airbags        Labels: 5N0-959-655.lbl
   Part No SW: 5N0 959 655 AA    HW: 5N0 959 655 AA
   Component: J234__107 VW10 HI   2118  
   Revision: 24017000    Serial number: 003L7PHLF7PC  
   Coding: 0012343
   Shop #: WSC 05311 000 00000
   VCID: 7CF73DFC3F86E8CA93A-8028
   Subsystem 1 - Serial number: 6332MTS659172342
   Subsystem 2 - Serial number: 6342MTS609032352
   Subsystem 3 - Serial number: 6351HTS6UVQCABKJ
   Subsystem 4 - Serial number: 6361HTS68UVDABKR
   Subsystem 5 - Serial number: 00000000000000000
   Subsystem 6 - Serial number: 00000000000000000
No fault code found.
-------------------------------------------------------------------------------
Address 16: Steering wheel (J527)       Labels:| 3C0-953-569.clb
   Part No SW: 3C9 953 501 BN    HW: 5K0 953 569 AB
   Component: LENKS.MODUL   014 0140  
   Revision: FF010041    Serial number: 20120822201141
   Coding: 118A250000
   Shop #: WSC 00015 115 00000
   ASAM Dataset: EV_VW360SteerWheelUDS A03004
   ROD: EV_VW360SteerWheelUDS.rod
   VCID: 76E32FD4C9AAB29AE5E-8022
   Multifunction steering wheel control module: 
   Subsystem 1 - Part No SW: 3C8 959 537 D    HW: 3C8 959 537 D  Labels: 3C8-959-537.CLB
   Component: E221__MFL-TK6  H07 0022 
   Coding: E20000
No fault code found.
-------------------------------------------------------------------------------
Address 17: Instruments (J285)       Labels:| 3C8-920-xxx-17.clb-SRI1
   Part No SW: 3AA 920 870 J    HW: 3AA 920 870 J
   Component: KOMBI         H05 0705  
   Serial number: 00000000000000
   Coding: 161F01
   Shop #: WSC 05314 115 00000
   ASAM Dataset: EV_Kombi_UDS_VDD_RM09 A04716
   ROD: EV_Kombi_UDS_VDD_RM09_004_VW32.rod
   VCID: 3979E4E8B8341DE2C8C-806C
No fault code found.
-------------------------------------------------------------------------------
Address 19: CAN Gateway (J533)       Labels:. 7N0-907-530-V2.clb
   Part No SW: 7N0 907 530 T    HW: 7N0 907 530 K
   Component: J533  Gateway H40 1632  
   Revision:   H40       Serial number: 260812F1003385
   Coding: 352006
   Shop #: WSC 05314 123 12345
   VCID: 41898C08D8E4452280C-8014
1 Fault Found:
01044 - Control Module Incorrectly Coded 
            000 -  -  - Intermittent
             Freeze Frame:
                    Fault Status: 00100000
                    Fault Priority: 1
                    Fault Frequency: 1
                    Reset counter: 255
                    Mileage: 207795 km
                    Time Indication: 0
                    Date: 2018.01.12
                    Time: 00:14:42

-------------------------------------------------------------------------------
Address 25: Immobilizer        Labels: 3C0-959-433-25.clb
   Part No SW: 3AA 959 433     HW: 3AA 959 433 
   Component:    IMMO         045 0400  
   Revision: 00045000    Serial number: VWZCZ000000000
   Shop #: WSC 131071 1023 2097151
   VCID: 76E32FD401AAB29AE5E-8022
   Subsystem 1 - Part No: 3C0 905 861 J
   Component:    ELV          029 0380
   3C0905861J     ELV          029 0380  
No fault code found.
-------------------------------------------------------------------------------
Address 2E: Media Player 3 (J650)       Labels:. 5N0-035-342.lbl
   Part No SW: 5N0 035 342 F    HW: 5N0 035 342 F
   Component: SG EXT.PLAYER H18 0546  
   Revision: A1001003    Serial number: 7663357196    
   Coding: 020100
   Shop #: WSC 05314 000 00000
   VCID: 2A5BCBA44592A67AB16-807E
No fault code found.
-------------------------------------------------------------------------------
Address 37: Navigation (J794)       Labels:| 1K0-035-27x-37.clb
   Part No SW: 3C0 035 279 N    HW: 3C0 035 279 N
   Component: RNS315-EU   H52 0319  
   Serial number: VWZAZ2M5986726
   Coding: 040004110400110000011301
   Shop #: WSC 00015 115 00000
   ASAM Dataset: EV_RNS315EUV2UDS 001705
   ROD: EV_RNS315EUV2UDS.rod
   VCID: 2E53C7B4717ACA5A6DE-807A
   Data medium: 
   Subsystem 1 - Part No: 3AA 919 866 
   Component: EUR_W_0038  0038
No fault code found.
-------------------------------------------------------------------------------
Address 42: Door Elect, Driver (J386)       Labels:| 3C0-959-70X-GEN4.clb
   Part No SW: 3AA 959 701 A    HW: 3C0 959 793 C
   Component: TUER-SG FT    002 0533  
   Revision: 12110009    Serial number: 0005589283
   Coding: 0210B7
   Shop #: WSC 05311 115 00000
   ASAM Dataset: EV_TSGFPQ35BRFVW46X A04001
   ROD: EV_TSGFPQ35BRFVW46X_VW32.rod
   VCID: 3561E8D8942CF9822C4-8060
   Slave Driver: 
   Subsystem 1 - Part No SW: 3AA 959 703 A    HW: 3AA 959 795   Labels: 1K0-959-70X-GEN4.CLB
   Component: J388__TSG-HL  004 0503 
   Serial number: 00000003092305      
   Coding: 010090
1 Fault Found:
66048 - Motor for Front Window Regulator 
          B11EC 54 [009] - Missing Calibration / Basic Setting
          Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 7
                    Fault Frequency: 1
                    Reset counter: 159
                    Mileage: 207795 km
                    Date: 2018.01.12
                    Time: 00:14:41

-------------------------------------------------------------------------------
Address 44: Steering Assist        Labels: 5N1-909-144.clb
   Part No SW: 5N1 909 144 N    HW: 5N1 909 148 G
   Component: J500__APA-BS KL.309 1101  
   Revision: 1AH03735    Serial number: 00122310071401
   Coding: 0000258
   Shop #: WSC 05311 000 00000
   VCID: 3D71F0F8641C21C2E44-8068
No fault code found.
-------------------------------------------------------------------------------
Address 46: Central Conv.        Labels:. 3C0-959-433-46.clb
   Part No SW: 3AA 959 433     HW: 3AA 959 433 
   Component:    KSG PQ47 ELV 045 0634  
   Revision: 00045000    Serial number: VWZCZ000000000
   Coding: 0091020052830E76340494157C084F0B605801
   Shop #: WSC 05311 123 12345
   VCID: 76E32FD401AAB29AE5E-8022
   Subsystem 1 - Component:   Sounder n.mounted    
   Subsystem 2 - Component:       NGS n.mounted    
   Subsystem 3 - Component:      IRUE n.mounted    
No fault code found.
-------------------------------------------------------------------------------
Address 4F: Centr. Electr. II (J520)       Labels:. 1K0-907-532.clb
   Part No SW: 7N0 907 532     HW: 7N0 907 530 K
   Component: EZE_2         H40 1632  
   Revision:   H40       Serial number: 260812F1003385
   Coding: 00000008
   Shop #: WSC 05314 123 12345
   VCID: 6FED1AB0BEF08352268-803A
   Subsystem 1 - Part No SW: 3AA 919 204 A    HW: 3AA 919 204 A
   Component: Analoguhr  004 0004
No fault code found.
-------------------------------------------------------------------------------
Address 52: Door Elect, Pass. (J387)       Labels:| 3C0-959-70X-GEN4.clb
   Part No SW: 3AA 959 702 A    HW: 3C0 959 792 C
   Component: TUER-SG BT    002 0533  
   Revision: 14110009    Serial number: 0005603463
   Coding: 0210B6
   Shop #: WSC 05311 115 00000
   ASAM Dataset: EV_TSGBPQ35BRFVW46X A04001
   ROD: EV_TSGBPQ35BRFVW46X_VW32.rod
   VCID: 3663EFD4892AF29A25E-8062
   Slave Passenger: 
   Subsystem 1 - Part No SW: 3AA 959 704 A    HW: 3AA 959 794   Labels: 1K0-959-70X-GEN4.CLB
   Component: J389__TSG-HR  004 0503 
   Serial number: 00000003098155      
   Coding: 010090
No fault code found.
-------------------------------------------------------------------------------
Address 53: Parking Brake        Labels: 3AA-907-801.clb
   Part No SW: 3AA 907 801 H    HW: 3AA 907 801 H
   Component: J540 EPB4  VW-86594 0010  
   Revision:   H19       Serial number: 00000000407604
   Coding: 0022167
   Shop #: WSC 05311 000 00000
   VCID: 3663EFD4412AF29A25E-8062
1 Fault Found:
03182 - Clutch Position Sensor (G476) 
            010 - Open or Short to Plus
             Freeze Frame:
                    Fault Status: 01111010
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 159
                    Mileage: 207795 km
                    Time Indication: 0
                    Date: 2018.01.12
                    Time: 00:14:41
             Freeze Frame:
                    Voltage: 12.40 V
                    Count: 55
                    Speed: 0.0 km/h
                    Hex Value: 0x1260
                    Hex Value: 0x0001
                    Hex Value: 0x0101

-------------------------------------------------------------------------------
Address 61: Battery Regul. (J840)       Labels:. 1K0-907-534.clb
   Part No SW: 7N0 907 534     HW: 7N0 907 530 K
   Component: Batt.regelung H40 1632  
   Serial number: 260812F1003385
   Coding: 030F1859
   Shop #: WSC 05314 123 12345
   VCID: 71E91CC8A8C495A230C-8024
   Subsystem 1 - Part No SW: 1K0 915 181 H    HW: 1K0 915 181 A
   Component: J367-BDM  H07 0180 
   Serial number: 00000000008900058286
No fault code found.
End-------------------------(Elapsed Time: 03:07)--------------------------
 
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   #2  

NZDubNurd

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Once you have the correct Engine ECU (EDC) suited to a DSG equiped car, then the other faults may disappear.

The DSG TCU is broadcasting that it is online, but the EDC is reporting the car is manual transmission.

I had this issue on my Touran when swapping auto to manual - a Manual Engine ECU fixed the issue instantly with no coding changes.

I'm not sure on the EPB, but it would be easier to fix after the EDC is changed.
 
   #3  

mirceaciuciuc

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All sorted out like you said. Updated EDC software with BM version, coded the ECU for automatic transmission and all set up
perfect. Warning lights off and good to go.
Thanks!
All i need is a steering wheel module that locks the smart key in when lever not in park and new steering with padles 😛.
 
   #4  

Shep

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Looks like you could do with updating your VCDS. ;)
 
   #5  

mirceaciuciuc

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Hi, updating vcds has nothing to do with updating ECU software. This was made with CMD flash tool and the original factory file. Is this what are you refering at?
 
   #6  

iichel

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03L906018BM
(1)
control unit for diesel engine
D >> - 07.11.2011
Model data: CFFB + PR-
7ME --> 7ME AGM Emission standard EU6 Diesel
+
G1A --> G1A GSP 6-speed automatic transmission

looks ok to me
 
   #7  

mirceaciuciuc

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It sure is as the car is running flawless. The retrofit is a success 😬. Checked the PR codes myself before writing the new software on the ECU.

Just a heads up for anyone trying, be sure to make a full back-up on BDM for the ecu in boot mode before writing the new file.
 
   #8  

Shep

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Hi, updating vcds has nothing to do with updating ECU software. This was made with CMD flash tool and the original factory file. Is this what are you refering at?
I was referring to the fact your VCDS is an older version, and wasn't sure you knew there is a newer version.
 
   #9  

vdubsrus

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HI
did you have to change any wiring inside the vehicle, i want to convert a mk5 manual to dsg
 
   #10  

mirceaciuciuc

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Yes, there are a few wires that needs connection from the mechatronic to CAN- BUS inside the vehicle to the can bus module. The gear selection electronics needs connections too. Also the mechatronics needs power from the main relay box in the engine compartment. Best is if you have from the donor car all the wiring necesary that you must disconect yourself and remember its connections. Otherwise electrics diagrams. Writing the engine ecu with the file suitable for your configuration is a must.
Have fun!
I know I did... :))
 
   #11  

karldietmann

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I‘m about to do the same conversion. And as you wrote, the ECU needs a different software. I have VCDS, VCP, VVDI, ODIS (all genuine) at habd, but never flashed a ecu. Could you possibly give a more detailled instruction on how to do this? That‘d be awsome!
 
   #12  

mirceaciuciuc

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Flashing ECU was made with CMD by a friend of mine with the original file based on PR codes. Its better to find a tunner with suitable device and software to be able to do this in a safely manner. They should know what file is the correct one because there are different versions of software based on your car components.
 
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