2009 1.6tdi EGR fault P0403 P0407

   #1  

sterlinggarageltd

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got a fault that wont clear have fitted and aftermarket EGR valve and cooler but codes remain. is there a adaption to carry out and whats the precedure ? any help much appreciated.

Code:
Saturday,13,January,2018,09:24:41:11898
VCDS -- Windows Based VAG/VAS Emulator Running on Windows 10 x64
VCDS Version: 17.8.1.0 (x64)
Data version: 20171130 DS276.6
www.Ross-Tech.com

Dealer/Shop Name: Sterling Garage Ltd

VIN: WVWZZZ1KZAW051251   License Plate: VO09UXF
Mileage: 139910km-86936mi   Repair Order: 



--------------------------------------------------------------------------------
--------------------------------------------------------------------------------


Chassis Type: 1K-VW36 (1K0)
Scan: 01 03 08 09 15 16 17 19 25 2E 42 44 46 52 56 62 72

VIN: WVWZZZ1KZAW051251   Mileage: 139910km-86936miles

01-Engine -- Status: Malfunction 0010
03-ABS Brakes -- Status: Malfunction 0010
04-Steering Angle -- Status: OK 0000
08-Auto HVAC -- Status: Malfunction 0010
09-Cent. Elect. -- Status: Malfunction 0010
15-Airbags -- Status: OK 0000
16-Steering wheel -- Status: Malfunction 0010
17-Instruments -- Status: OK 0000
19-CAN Gateway -- Status: OK 0000
25-Immobilizer -- Status: OK 0000
2E-Media Player 3 -- Status: OK 0000
42-Door Elect, Driver -- Status: OK 0000
44-Steering Assist -- Status: Malfunction 0010
46-Central Conv. -- Status: OK 0000
52-Door Elect, Pass. -- Status: OK 0000
56-Radio -- Status: Malfunction 0010
62-Door, Rear Left -- Status: OK 0000
72-Door, Rear Right -- Status: OK 0000
 
-------------------------------------------------------------------------------
Address 01: Engine (J623-CAYC)       Labels:. 03L-906-023-CAY.clb
   Part No SW: 03L 906 023 B    HW: 03L 906 023 A
   Component: 1,6l R4 CR td H23 9970  
   Revision: --H23---    Serial number: 00000000000000
   Coding: 00114014032500080000
   Shop #: WSC 01357 011 00200
   ASAM Dataset: EV_ECM16TDI02103L906023B 003010
   ROD: EV_ECM16TDI02103L906023DB.rod
   VCID: 254BC3E924CF7C6EC2-8070

2 Faults Found:
7461 - EGR Valve (N18) 
          P0403 00 [101] - Malfunction
          Not Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 2
                    Fault Frequency: 1
                    Mileage: 139915 km
                    Date: 2018.01.13
                    Time: 09:20:53

                    Engine speed: 802.25 /min
                    Normed load value: 41.6 %
                    Vehicle speed: 0 km/h
                    Coolant temperature: 56 °C
                    Intake air temperature: 17 °C
                    Ambient air pressure: 1000 mbar
                    Voltage terminal 30: 14.231 V
                    Unlearning counter according OBD: 40
                    Accelerator position: normalized-Accelerator position: 0.00 %
                    EGR Vacuum Regulator Solen.val.: activation-ANG_SP_EGRV[0]: 84.253 %
                    EGR Solen.val.: actual value-ANG_EGRV[0]: 99.997 %
                    Air mass: actual value (mg/stroke)-MAF_MES: 373.071 mg/stroke
                    Sensor for engine block temperature: raw value-Coolant temperature: 56 °C

7343 - EGR Sensor 2 
          P0407 00 [032] - Signal too Low
          Intermittent - Not Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 2
                    Fault Frequency: 1
                    Mileage: 139915 km
                    Date: 2018.01.12
                    Time: 17:49:14

                    Engine speed: 0.00 /min
                    Normed load value: 0.0 %
                    Vehicle speed: 0 km/h
                    Coolant temperature: 40 °C
                    Intake air temperature: 14 °C
                    Ambient air pressure: 1010 mbar
                    Voltage terminal 30: 11.633 V
                    Unlearning counter according OBD: 40
                    EGR Solen.val.: actual value-ANG_EGRV[0]: -38.159 %
                    EGR Vacuum Regulator Solen.val.: activation-ANG_SP_EGRV[0]: 0.000 %
                    High pressure EGR actuator: activation-PWM_HBR_EGRV[0]: 0.000 %
                    High press EGR actuator: actual unconditioned volt val-V_EGRV[0]: 0.015 V
                    EGR valve: offset closed-V_EGRV_BOL[0]: 1.006 V
                    EGR valve: offset open-V_EGRV_TOL[0]: 3.999 V
                    Actuator for high pressure EGR: status-LF_STATE_EGRV_DISP[0]: 2

Readiness: 1110 1000

-------------------------------------------------------------------------------
Address 03: ABS Brakes (-----)       Labels:. 1K0-907-379-60EC1F.clb
   Part No SW: 1K0 907 379 AN    HW: 1K0 907 379 AN
   Component: ESP MK60EC1   H45 0107  
   Revision: 00H45001    
   Coding: 133B200D092700FBC80D04E9901A00803000
   Shop #: WSC 01357 011 00200
   VCID: 7EF9CC85E9D90FB6E3-802A

1 Fault Found:
01314 - Engine Control Module 
            013 - Check DTC Memory - Intermittent
             Freeze Frame:
                    Fault Status: 00101101
                    Fault Priority: 2
                    Fault Frequency: 2
                    Reset counter: 207
                    Mileage: 138666 km
                    Time Indication: 0
                    Date: 2012.05.06
                    Time: 17:42:45

             Freeze Frame:
                    Count: 2
                    Count: 0
                    Count: 4864
                    Count: 8193
                    Count: 40193
                    Count: 64512
                    Count: 0
                    Count: 0


-------------------------------------------------------------------------------
Address 08: Auto HVAC (J301)       Labels:| 3C8-907-336.clb
   Part No SW: 3C8 907 336 H    HW: 3C8 907 336 H
   Component: Climatic      H13 0203  
   Revision: 00006001    
   Coding: 0000000000
   Shop #: WSC 01357 011 00200
   ASAM Dataset: EV_Climatic A01001
   ROD: EV_ClimaBasis_VW36.rod
   VCID: 326128B565011BD657-8066

1 Fault Found:
9481200 - Refrigerant Pressure 
          B10AB F0 [009] - Too Low
          Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 136
                    Mileage: 138028 km
                    Date: 2017.12.06
                    Time: 15:36:14


-------------------------------------------------------------------------------
Address 09: Cent. Elect. (J519)       Labels:. 1K0-937-08x-09.clb
   Part No SW: 1K0 937 084 B    HW: 1K0 937 084 B
   Component: BCM PQ35  B   103 0537  
   Revision: 00103 AD    
   Coding: 48180A3A9025F1C044000080140000E443510088536D8160648000200000
   Shop #: WSC 01357 011 00200
   VCID: 2D5B3BC9743F442E0A-8078

   Subsystem 1 - Part No: 1K2 955 119 E  Labels: 1KX-955-119.CLB
   Component: Wischer 23060  21  0501 
   Coding: 009795

   Subsystem 2 - Part No: 1K0 955 559 AH  Labels: 1K0-955-559-AG.CLB
   Component: RLS 290609 05  54  0402 
   Coding: 0330AD

   Subsystem 3 - Part No: 1K8 951 171 
   Component: DWA-Sensor 00  001 0104 

   Subsystem 4 - Part No: 1K8 951 605 
   Component: LIN BACKUP HO  H09 9002 

2 Faults Found:
00984 - Left Tail Light (M4) 
            010 - Open or Short to Plus - Intermittent
             Freeze Frame:
                    Fault Status: 00101010
                    Fault Priority: 2
                    Fault Frequency: 5
                    Reset counter: 207
                    Mileage: 138871 km
                    Time Indication: 0
                    Date: 2012.05.13
                    Time: 09:45:45

             Freeze Frame:
                        Term 15 On
                    Voltage: 14.35 V
                        ON
                        ON
                        Term 50 Off
                        OFF
                        OFF

01134 - Alarm Horn (H12) 
            002 - Lower Limit Exceeded - Intermittent
             Freeze Frame:
                    Fault Status: 00100010
                    Fault Priority: 4
                    Fault Frequency: 2
                    Reset counter: 207
                    Mileage: 139335 km
                    Time Indication: 0
                    Date: 2012.05.20
                    Time: 06:45:13

             Freeze Frame:
                        Term 15 On
                    Voltage: 13.75 V
                        ON
                        ON
                        Term 50 Off
                        OFF
                        OFF


-------------------------------------------------------------------------------
Address 15: Airbags (J234)       Labels:| 5K0-959-655.clb
   Part No SW: 5K0 959 655     HW: 5K0 959 655 
   Component: AirbagVW10    033 0604  
   Serial number: 003C2RA0V649  
   Coding: 00003230
   Shop #: WSC 01357 011 00200
   ASAM Dataset: EV_AirbaVW10SMEVW360 A01009
   ROD: EV_AirbaVW10SMEVW360.rod
   VCID: 77F7D9A1CEE33EFEA0-8022

   Crash sensor for side airbag: driver side: 
   Subsystem 1 - Part No SW: 5K0 959 354     HW: 5K0 959 354 
   Component: S.Sens.Fahr.V  U01 ---- 
   Serial number: 5C4F6049ZZZZZZZZZZZZ

   Crash sensor for side airbag: front passenger side: 
   Subsystem 2 - Part No SW: 5K0 959 354     HW: 5K0 959 354 
   Component: S.Sens.Beif.V  U01 ---- 
   Serial number: 15354547ZZZZZZZZZZZZ

   Crash sensor for side airbag: rear: driver side: 
   Component: S.Sens.Fahr.H  --- ---- 
   Serial number: 1A412E18ZZZZZZZZZZZZ

   Crash sensor for side airbag: rear: passenger side: 
   Component: S.Sens.Beif.H  --- ---- 
   Serial number: 2E202F22ZZZZZZZZZZZZ

No fault code found.

-------------------------------------------------------------------------------
Address 16: Steering wheel        Labels: 1K0-953-549-MY9.lbl
   Part No SW: 1K0 953 549 CQ    HW: 1K0 953 549 CQ
   Component: J0527           053 0111  
   Coding: 0000034
   Shop #: WSC 01357 011 00200
   VCID: 030FBD71423B625E8C-8056

1 Fault Found:
00888 - Wiper Switch for Intermittent Operation (E22) 
            014 - Defective - Intermittent

-------------------------------------------------------------------------------
Address 17: Instruments (J285)       Labels:| 5K0-920-xxx-17.clb
   Part No SW: 5K0 920 960 J    HW: 5K0 920 960 J
   Component: KOMBI         H06 0206  
   Serial number: 00000000000000
   Coding: 470B00
   Shop #: WSC 01357 011 00200
   ASAM Dataset: EV_Kombi_UDS_VDD_RM09 A04040
   ROD: EV_Kombi_UDS_VDD_RM09_A04_VW32.rod
   VCID: 346D2EAD9F1515E645-8060

No fault code found.

-------------------------------------------------------------------------------
Address 19: CAN Gateway        Labels:. 1K0-907-530-V4.clb
   Part No SW: 1K0 907 530 AA    HW: 1K0 907 951 
   Component: J533  Gateway   H07 0081  
   Revision:   H07 01    Serial number: 220609F2001068
   Coding: E9807F06000212000003
   Shop #: WSC 01357 011 00200
   VCID: 66C984E55149B7760B-8032

No fault code found.

-------------------------------------------------------------------------------
Address 25: Immobilizer (J334)       Labels:. 5K0-920-xxx-25.clb
   Part No SW: 5K0 920 960 J    HW: 5K0 920 960 J
   Component: IMMO          H06 0206  
   Serial number: 00000000000000
   ASAM Dataset: EV_Immo_UDS_VDD_RM09 A03004
   ROD: EV_Immo_UDS_VDD_RM09_VW21.rod
   VCID: 346D2EAD9F1515E645-8060

No fault code found.

-------------------------------------------------------------------------------
Address 2E: Media Player 3 (J650)       Labels:. 5N0-035-342.lbl
   Part No SW: 5N0 035 342 B    HW: 5N0 035 342 B
   Component: SG EXT.PLAYER H13 0084  
   Revision: A1001003    Serial number: 7667478268    
   Coding: 010000
   Shop #: WSC 01357 011 00200
   VCID: 2649C4E551C97776CB-8072

No fault code found.

-------------------------------------------------------------------------------
Address 42: Door Elect, Driver        Labels:. 1K0-959-701-MIN3.clb
   Part No SW: 5K0 959 701 D    HW: 5K0 959 701 D
   Component: Tuer-SG         009 2124  
   Coding: 0000692
   Shop #: WSC 01357 011 00200
   VCID: 336F2DB1521B12DE5C-8066

No fault code found.

-------------------------------------------------------------------------------
Address 44: Steering Assist        Labels: 1K0-909-14x-GEN3.clb
   Part No: 1K0 909 144 J
   Component: EPS_ZFLS Kl. 000    3001  
   Revision: 00H15000    
   Shop #: WSC 00581 210 71795
   VCID: 316327B9A80720CE2E-8064

No fault code found.

-------------------------------------------------------------------------------
Address 52: Door Elect, Pass.        Labels:. 1K0-959-702-MIN3.clb
   Part No SW: 5K0 959 702 B    HW: 5K0 959 702 B
   Component: Tuer-SG         009 2110  
   Coding: 0000692
   Shop #: WSC 01357 011 00200
   VCID: 326128B5AD011BD657-8066

No fault code found.

-------------------------------------------------------------------------------
Address 56: Radio (J503)       Labels:. 5M0-035-1xx-56.clb
   Part No SW: 5M0 035 186 J    HW: 5M0 035 186 J
   Component: Radio RCD310  042 0082  
   Revision: 01000001    Serial number: VWZ1Z2M4004926
   Coding: 0500040004000A
   Shop #: WSC 01357 011 00200
   VCID: 336F2DB1921B12DE5C-8066

1 Fault Found:
03138 - Input AUX IN 
            011 - Open Circuit
             Freeze Frame:
                    Fault Status: 01101011
                    Fault Priority: 5
                    Fault Frequency: 1
                    Reset counter: 132
                    Mileage: 137930 km
                    Time Indication: 0
                    Date: 2012.04.26
                    Time: 09:46:12


-------------------------------------------------------------------------------
Address 62: Door, Rear Left        Labels:. 1K0-959-703-GEN3.clb
   Part No SW: 5K0 959 703 C    HW: 5K0 959 703 C
   Component: Tuer-SG         007 2101  
   Coding: 0000144
   Shop #: WSC 01357 011 1012552
   VCID: 346D2EAD571515E645-8060

No fault code found.

-------------------------------------------------------------------------------
Address 72: Door, Rear Right        Labels:. 1K0-959-704-GEN3.clb
   Part No SW: 5K0 959 704 C    HW: 5K0 959 704 C
   Component: Tuer-SG         007 2101  
   Coding: 0000144
   Shop #: WSC 01357 011 1012552
   VCID: 356B13A95C6F0CEE72-8060

No fault code found.

End-------------------------(Elapsed Time: 02:08)--------------------------
 
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   #2  

myounus

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Check the wires on the plug and connectors. I changed an EGR then I realised afterwards that a wire was damaged giving me the error code.
 
   #3  

iichel

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Yes it needs adaptation. Its in basic settings in the engine
 
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   #4  

Uwe

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Yes it needs adaptation. Its in basic settings in the engine
Should be: IDE00785 - Adaptation of EGR valve

But given the fact that he still has "EGR Valve (N18) - Malfunction" I'm skeptical that it will accomplish much. I think whatever is causing this DTC needs to be fixed first.

-Uwe-
 
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iichel

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I agree that there are good odds that the error code is still present.
 
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myounus

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Should be: IDE00785 - Adaptation of EGR valve

But given the fact that he still has "EGR Valve (N18) - Malfunction" I'm skeptical that it will accomplish much. I think whatever is causing this DTC needs to be fixed first.

-Uwe-
Precisely why I suggested checking the loom first as this happened to me. I ended up changing the EGR only to establish it was a damaged wire. I ordered a repair wire from dealers and it sorted the issue.
 
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