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Thread: Golf MK6 Bi-Xenon with LED DRL and AFS retrofitted

  1. #1
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    Golf MK6 Bi-Xenon with LED DRL and AFS retrofitted

    Hello

    First of all, the intent of this thread is mainly for an informational purpose from my side.

    I've recently retrofitted Bi-Xenon with LED DRL and AFS to my Golf Mk6, MY- 09. Car was originally fitted with halogen headlamps, euro headlight switch and RLS.
    Wiring is done the same way as factory fitted bi-xenon headlamps. Please see attached sketch for how it's wired:
    The wire colours I've written doesnt necessary fit your car just so you know...



    To quickly recap what i've fitted, heres a list of parts and partnumbers.

    • New BCM (1K0 937 087 AL)
    • AFS master module (5M0 907 357 C)
    • 2x AFS slave modules (at headlamps) (7L6 941 329 B)
    • 2x Xenon Ballasts (5M0 907 391)
    • Level sensor at rear axle (1K0 941 273M, part number for AWD only I believe)


    Wiring harnesses will also have to be fitted. I bought a harness kit for xenon retrofit. This includes adapters for headlamps including some new wires. Wiring for the AFS master and the rear level sensor. After checking the harnesses I discovered some wiring errors in the 10-to-14-pin adapter and I decided to just ditch the adapter and replace the 10-pin connector originally fitted in the car with the new 14-pin connector. However my sketch illustrates how the 10-to-14 pin adapter should be wired if used.

    If you decide to replace the 10 pin connector aswell you need to replace the terminal crimped on pin 4 (10-pin connector) with a smaller one (Part number: N10335807).

    Coding

    Attached picture shows partly how my BCM is coded:


    To get the LED DRL function properly with this wiring I figured I had to change Byte 18 in my BCM aswell. For my light setup I found Byte 18 coded to 40 to work as expected. (Originally coded to 02)
    I've also seen people just connect pin 10 and 12 together but I don't think LEDs will work properly (dimming) with this bodge. Please correct me on this.
    Before you do anything to Byte 18 I'll advice you to read up on byte 18.
    This thread may be a good starting point.

    My exterior light setup:

    • Bi-Xenon with LED
    • Front fog-lights
    • Halogen tail lights
    • Single reverse light
    • Tail fog light
    • 3x Brake lights
    • Turn Signals


    You also have to code the AFS Master module, #55 in VCDS (Xenon Range/Headlight Range).
    Module has to be enabled in the CAN-Gateway if you havent done that.
    Please read the following Ross-Tech wiki: VW Golf (1K) Headlight Aim Control (Xenon with AFS)

    My AFS-Master is under the group "not documented" and after an inquiry to Ross-Tech, Dana provided me with the following coding: 1475676

    To quote Dana:
    Quote Originally Posted by Dana
    That includes AWD (which I missed earlier), 1 level sensor in addition to the RLS for the RoW market.
    This is all I know about that coding. I have no clue what effect the AWD and RLS bit have on the light system. AFS Slaves are coded automaticly after you cycle your ignition.

    I used 1446940 as coding previously, however Dana provided me with information saying this was for the NAR-market 2010+ GTI, and also missing a bit for RLS and AWD.
    When I change to my new coding it felt like the AFS were "less aggressive" compared to the NAR coding. I'll do some testing and provide more information about this at a later point.

    To finalize the AFS installation you need to complete the Basic Settings. Again, the Wiki above contains all information your need to know about this.

    --

    With all this done everything (should) works flawlessly. LED DRL should be lighted alone when its bright outside (not able to test this yet). However I've tested them manually. LEDs are dimming when I turn on the turn signal etc. Bi-Xenons are working aswell. No fault-codes.

    This thread can also be worth reading

    Feel free to correct me if I've done any misstakes.

    Auto-Scan:
    Code:
    Sunday,25,January,2015,09:35:12:59807
    VCDS -- Windows Based VAG/VAS Emulator
    VCDS Version: 14.10.0.0 (x64)
    Data version: 20141022
    
    
    VIN: License Plate:
    Mileage: 114680km-71258mi   Repair Order: 
    
    
    
    --------------------------------------------------------------------------------
    --------------------------------------------------------------------------------
    
    
    Chassis Type: 1K (7N0)
    Scan: 01 03 08 09 10 15 16 17 19 20 22 25 37 42 44 46 52 55 56 62
              72 77
    
    VIN: Mileage: 114680km-71258miles
    
    01-Engine -- Status: OK 0000
    03-ABS Brakes -- Status: OK 0000
    04-Steering Angle -- Status: OK 0000
    08-Auto HVAC -- Status: OK 0000
    09-Cent. Elect. -- Status: OK 0000
    10-Park/Steer Assist -- Status: OK 0000
    15-Airbags -- Status: OK 0000
    16-Steering wheel -- Status: OK 0000
    17-Instruments -- Status: OK 0000
    19-CAN Gateway -- Status: OK 0000
    20-High Beam Assist. -- Status: OK 0000
    22-AWD -- Status: OK 0000
    25-Immobilizer -- Status: OK 0000
    37-Navigation -- Status: OK 0000
    42-Door Elect, Driver -- Status: OK 0000
    44-Steering Assist -- Status: OK 0000
    46-Central Conv. -- Status: OK 0000
    52-Door Elect, Pass. -- Status: OK 0000
    55-Headlight Range -- Status: OK 0000
    56-Radio -- Status: OK 0000
    62-Door, Rear Left -- Status: OK 0000
    72-Door, Rear Right -- Status: Malfunction 0010
    77-Telephone -- Status: OK 0000
     
    -------------------------------------------------------------------------------
    Address 01: Engine (CBA)       Labels: 03L-906-022-CBA.clb
       Part No SW: 03L 906 022 BJ    HW: 03L 906 022 G
       Component: R4 2,0L EDC G000SG  6758  
       Revision: 13H01---    Serial number:               
       Coding: 0000172
       Shop #: WSC 18496 000 1048576
       VCID: 6ED3C097797E9A518D7-803B
    
    No fault code found.
    Readiness: 0 0 0 0 0 
    
    -------------------------------------------------------------------------------
    Address 03: ABS Brakes (-----)       Labels: 1K0-907-379-60EC1F.clb
       Part No SW: 1K0 907 379 AE    HW: 1K0 907 379 AE
       Component: ESP MK60EC1   H35 0106  
       Revision: 00H35001    
       Coding: 143B600D092700FB280F06E5901900423500
       Shop #: WSC 01357 011 00200
       VCID: 75E1EFFBDC28A9894CD-8020
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 08: Auto HVAC (J255)       Labels: 5K0-907-044.clb
       Part No SW: 5K0 907 044 AK    HW: 5K0 907 044 AK
       Component: Climatronic   130 0303  
       Revision: 00002001    
       Coding: 0000000000
       Shop #: WSC 00000 000 00000
       ASAM Dataset: EV_Climatronic A01001
       ROD: EV_ClimaAutoBasis_SE36.rod
       VCID: 74E7D2FFDF52B0817B3-8021
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 09: Cent. Elect. (J519)       Labels: 1K0-937-08x-09.clb
       Part No SW: 1K0 937 087 AL    HW: 1K0 937 087 AL
       Component: BCM PQ35  H+  112 0771  
       Revision: AF112771    
       Coding: 46180A3898251AC040080088710089EC477F4088733D8DF0E48420040000
       Shop #: WSC 12345 123 12345
       VCID: 7BF5F9C3FA0CFFF93A9-802E
    
       Subsystem 1 - Part No: 1K1 955 119 E  Labels: 1KX-955-119.CLB
       Component: Wischer 18110  21  0501 
       Coding: 009795
    
       Subsystem 2 - Part No: 1K0 955 559 AH  Labels: 1K0-955-559-AG.CLB
       Component: RLS 281108 05  54  0402 
       Coding: 0330AD
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 10: Park/Steer Assist (J446)       Labels: 3C8-919-475.clb
       Part No SW: 5K0 919 475     HW: 5K0 919 475 
       Component: PARKHILFE 8K  H07 0002  
       Revision: --------    Serial number: 60630832100423
       Coding: 100001
       Shop #: WSC 01357 011 00200
       VCID: 73E5D1E3D25CB7B9629-8026
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 15: Airbags (J234)       Labels: 5K0-959-655.clb
       Part No SW: 5K0 959 655     HW: 5K0 959 655 
       Component: AirbagVW10    022 0507  
       Serial number: 003C2D063RL1  
       Coding: 00003135
       Shop #: WSC 01357 011 00200
       ASAM Dataset: EV_AirbaVW10SMEVW360 A01003
       ROD: EV_AirbaVW10SMEVW360_SK35.rod
       VCID: 77FDE5F3CE24DB995E1-8022
    
       Crash sensor for side airbag; driver side: 
       Subsystem 1 - Part No SW: 5K0 959 354     HW: 5K0 959 354 
       Component: S.Sens.Fahr.V  U01 ---- 
       Serial number: 4F697241ZZZZZZZZZZZZ
    
       Crash sensor for side airbag; front passenger side: 
       Subsystem 2 - Part No SW: 5K0 959 354     HW: 5K0 959 354 
       Component: S.Sens.Beif.V  U01 ---- 
       Serial number: 40417241ZZZZZZZZZZZZ
    
       Crash sensor for side airbag; rear; driver side: 
       Component: S.Sens.Fahr.H  --- ---- 
       Serial number: 201F1247ZZZZZZZZZZZZ
    
       Crash sensor for side airbag; rear; passenger side: 
       Component: S.Sens.Beif.H  --- ---- 
       Serial number: 041A1315ZZZZZZZZZZZZ
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 16: Steering wheel        Labels: 1K0-953-549-MY9.lbl
       Part No SW: 1K0 953 549 CF    HW: 1K0 953 549 CF
       Component: J0527           055 0111  
       Coding: 0000532
       Shop #: WSC 01357 011 00200
       VCID: 78FFE6CF0B3AD4E157B-802D
    
       Subsystem 1 - Part No: 3C8 959 537 B
       Component: E221__MFL-TAP   H4 0021  
       Coding: 00000226
       Shop #: WSC 00000  
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 17: Instruments (J285)       Labels: 5K0-920-xxx-17.clb
       Part No SW: 5K0 920 870 C    HW: 5K0 920 870 C
       Component: KOMBI         H21 0029  
       Serial number: 00000000000000
       Coding: 170F00
       Shop #: WSC 01357 011 00200
       ASAM Dataset: EV_Kombi_UDS_VDD_RM09 A04020
       ROD: EV_Kombi_UDS_VDD_RM09_SE25.rod
       VCID: 2D51079B7CF8A149F4D-8078
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 19: CAN Gateway (J533)       Labels: 7N0-907-530-V2.clb
       Part No SW: 7N0 907 530 AN    HW: 7N0 907 530 AN
       Component: J533  Gateway H56 1642  
       Revision:   H56       Serial number: 24011400F14111
       Coding: 350002
       Shop #: WSC 12345 123 12345
       VCID: 7CF7FADFFF02F8C1333-8029
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 20: High Beam Assist. (J844)       Labels: 8K0-857-511.clb
       Part No SW: 5K0 857 511 B    HW: 8P0 857 511 C
       Component: FLA           H04 0006  
       Revision: AA001002    
       Coding: 0101856B74745D545420363E00
       Shop #: WSC 01357 011 00200
       VCID: 2D51079B74F8A149F4D-8078
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 22: AWD        Labels: Redir Fail!
       Part No SW: 0BR 907 554 A    HW: 0BR 907 554 A
       Component: Haldex 4Motion      3016  
       Coding: 0000005
       Shop #: WSC 00000 000 00000
       VCID: 43854123027C4739329-8016
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 25: Immobilizer (J334)       Labels: 5K0-920-xxx-25.clb
       Part No SW: 5K0 920 870 C    HW: 5K0 920 870 C
       Component: IMMO          H21 0029  
       Serial number:               
       ASAM Dataset: EV_Immo_UDS_VDD_RM09 A03002
       ROD: EV_Immo_UDS_VDD_RM09_SE25.rod
       VCID: 2D51079B7CF8A149F4D-8078
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 37: Navigation (J0506)       Labels: 1T0-035-680.clb
       Part No SW: 1T0 035 686 E    HW: 1T0 035 686 E
       Component: RNS-MID       H23 6270  
       Revision: AB001001    Serial number: VWZ6Z7P4569654
       Coding: 04000400040000A00000
       Shop #: WSC 12345 123 12345
       VCID: 366328F781AEE291857-8063
    
       Subsystem 1 - Part No: 1T0 919 859 B
       Component: EU West V10  8048 
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 42: Door Elect, Driver        Labels: 1K0-959-701-MAX3.lbl
       Part No SW: 1K0 959 701 AN    HW: 1K0 959 701 AN
       Component: Tuer-SG         008 2015  
       Coding: 0004342
       Shop #: WSC 01357 011 00200
       VCID: 7AFBFCC73536C6F121F-802F
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 44: Steering Assist        Labels: 1Kx-909-14x-44.clb
       Part No: 1K0 909 144 C
       Component: EPS_ZFLS Kl. 70     2301  
       Revision: 00H15000    
       Shop #: WSC 01324 785 00200
       VCID: 2A5B0C878516B67111F-807F
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 52: Door Elect, Pass.        Labels: 1K0-959-702-MAX3.lbl
       Part No SW: 1K0 959 702 AG    HW: 1K0 959 702 AG
       Component: Tuer-SG         008 2033  
       Coding: 0004598
       Shop #: WSC 01357 011 00200
       VCID: 74E7D2FF1752B0817B3-8021
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 55: Headlight Range        Labels: 5M0-907-357-V2.lbl
       Part No SW: 5M0 907 357 C    HW: 5M0 907 357 C
       Component: AFS-Steuergeraet    0148  
       Revision: 00H04000    Serial number:               
       Coding: 1446940
       Shop #: WSC 00000 000 00000
       VCID: 346712FF57D2F081BB3-8061
    
       Subsystem 1 - Part No: 7L6 941 329 B
       Component: AFS-Lst.-Modul l    0004  
       Coding: 00000022
    
       Subsystem 2 - Part No: 7L6 941 329 B
       Component: AFS-Lst.-Modul r    0004  
       Coding: 00000022
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 56: Radio (J0506)       Labels: 1T0-035-680.clb
       Part No SW: 1T0 035 686 E    HW: 1T0 035 686 E
       Component: RNS-MID       H23 6270  
       Revision: AB001001    Serial number: VWZ6Z7P4569654
       Coding: 04000400040000A00000
       Shop #: WSC 12345 123 12345
       VCID: 366328F781AEE291857-8063
    
       Subsystem 1 - Part No: 1T0 919 859 B
       Component: EU West V10  8048 
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 62: Door, Rear Left        Labels: 1K0-959-703-GEN3.lbl
       Part No SW: 1K0 959 703 AL    HW: 1K0 959 703 AL
       Component: Tuer-SG         007 2009  
       Coding: 0000144
       Shop #: WSC 01357 011 1012552
       VCID: 7AFBFCC73536C6F121F-802F
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 72: Door, Rear Right        Labels: 1K0-959-704-GEN3.lbl
       Part No SW: 1K0 959 704 AL    HW: 1K0 959 704 AL
       Component: Tuer-SG         007 2009  
       Coding: 0000208
       Shop #: WSC 01357 011 1012551
       VCID: 7BF5F9C33A0CFFF93A9-802E
    
    1 Fault Found:
    00123 - Outside Warning Light/Door exit Light; Rear Right 
                012 - Electrical Fault in Circuit
    
    -------------------------------------------------------------------------------
    Address 77: Telephone (J412)       Labels: 3C8-035-730-A.clb
       Part No SW: 3C8 035 730 C    HW: 3C8 035 730 C
       Component: Telefon       012 0822  
       Revision: --------    Serial number: 35909603519167
       Coding: 020000010100010000000400
       Shop #: WSC 12345 123 12345
       ASAM Dataset: EV_UHVPremi A02705
       ROD: EV_UHVPremi_SE36.rod
       VCID: 2345E1A32A3C6739529-8076
    
    No fault code found.
    
    End-------------------------(Elapsed Time: 02:31)--------------------------
    Last edited by somlioy; 01-27-2015 at 03:32 PM.

  2. Likes Uwe, golfhappy, GaryM, Dana, Santos, Andy liked this post
  3. #2
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    Great!!! NASA awaits!

    If you connect pins 10 and 12 together you get a front side light error code, think the code was 02896, short to ground. This happens when you switch on the main beams. My Drls are set at 100% brightness and don't dim with the pins connected. It was documented in Bruno Prado write up that you had to bridge the pins to get the drls to work. We did this and i had the error code problem.
    Last edited by golfhappy; 01-27-2015 at 05:04 PM.

  4. #3
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    Did you fix this issue? Did you connect pin 10 or 12 from the car/cecm when you jumped 10-12 on the headlamp or did you short them together?

    I believe Pin 10 should go to CECM connector T52c pin 26 (left, grey/black)and T52a pin 44 (right, grey/red). Pin 12 should go to T52a pin 6 (left, blue/yellow) and T52a pin 28 (right, blue/green).
    However if your car dosent have rear fog light Pin 12 on right headlamp might be connected to T52c pin 47. Not sure why its done like that. What MY is your car anyway?

    52-pin connector -T52 A- black -A-
    6 - Left daytime running light bulb -L174-
    28 - Right daytime running light bulb -L175-
    44 - Right side light bulb -M3-
    47 - Left rear fog light bulb -L46- , left reversing light bulb -M16-

    52-pin connector -T52 C- brown-C-
    26 - Left side light bulb -M1-

  5. #4
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    They were shorted together. Forum member from Golfgti.co.uk posted me his long helper code for the CECM and i've got new Kufatec harnesses to go in. Tried the harnesses without the AFS and it worked did throw an error bulb in the dash but VCDS didn't pick a code up. I asume it was the AFS not being connected that threw the bulb.

  6. #5
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    Shorting the output from the CECM is generally a bad idea I'd say, because if one of the outputs is enabled while the other one isnt. The one that is disable will then recieve a 12v signal and the CECM thinks theres a short to positive.

  7. #6
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    Quote Originally Posted by somlioy View Post
    Shorting the output from the CECM is generally a bad idea I'd say, because if one of the outputs is enabled while the other one isnt. The one that is disable will then recieve a 12v signal and the CECM thinks theres a short to positive.
    Sorry the car is a 2012 plate GTD. I suppose when the guy in Mexico did the retrofit that was the only way he could get his drls to work.

  8. #7
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    Alright I've done some testing with the AFS. It seems theres not much difference between the two codes I provided in the first post in terms of "aggressiveness".

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