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Thread: Volkswagen TDI Diesel Engines Overview

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    Volkswagen TDI Diesel Engines Overview

    This thread is a brief overview of TDI information for Santos/Bruce to give out the URL to students in tomorrow's demonstration at Morton's Automotive.

    There are 3 basic types of Volkswagen TDI engines:

    1. VE = "Verteiler" or distributor/divider. Older (typically 1996-2003) that use relatively low pressure mechanical pump to inject fuel via ball-and-spring injectors.
      http://www.cs.rochester.edu/~jag/vw/...i/injpump.html
      http://ross-tech.com/vag-com/cars/tdi.html
      http://forums.tdiclub.com/showthread.php?t=163435
    2. PD= "Pumpe Düse" or Unit Injector, typically 2004-2005
      http://en.wikipedia.org/wiki/Unit_injector
      http://forums.tdiclub.com/showthread.php?t=44072
      https://sites.google.com/site/1810ma...e-health-check

      Source: http://forums.tdiclub.com/showthread.php?t=61956
    3. CR = Common Rail, typically 2009-present
      http://en.wikipedia.org/wiki/Common_rail
      http://www.natef.org/natef/media/nat...-0-tdi-ssp.pdf
      http://www.volkswagen.co.uk/technology/diesel/tdi




    VATN (Variable Area Turbine Nozzle) Turbocharger

    Source: http://www.technologie-entwicklung.d...t15-turbo.html


    Some useful TDI procedures from the Ross-Tech Wiki:

    http://wiki.ross-tech.com/wiki/index...y_Regeneration

    http://wiki.ross-tech.com/wiki/index...CR_TDI_Engines

    http://wiki.ross-tech.com/wiki/index.php/2.0L_CR_TDI

    http://wiki.ross-tech.com/wiki/index...BKS/BMK/BUN%29


    Nice overview of DPF and Urea Injection:
    http://www.myturbodiesel.com/1000q/v...pf-audi-q7.htm


    Ross-Tech VCDS user manual:

    http://www.ross-tech.com/vcds/tour/main_screen.html

    The Ross-Tech Wiki encyclopedia of repair information:

    http://wiki.ross-tech.com/wiki/index.php/Main_Page

    Official Factory Repair Information:

    http://www.bentleypublishers.com/vol...ical-training/

    http://wiki.ross-tech.com/wiki/index...ir_Information

    Bentley Publishers Technical Training:

    http://www.bentleypublishers.com/vol...ical-training/



    Here's an example scan of a 2012 Jetta TDI:

    Code:
    VCDS Version: Release 11.11.4
    Data version: 20120807
    
    Friday,23,November,2012,16:55:59:47158
    
    Chassis Type: 6N0
    Scan: 01 02 03 05 08 09 15 17 19 25 2B 2E 37 44 47 56
    
    VIN: 3VWLL7AJ9CM026390 
    
    01-Engine -- Status: OK 0000
    02-Auto Trans -- Status: OK 0000
    03-ABS Brakes -- Status: OK 0000
    04-Steering Angle -- Status: OK 0000
    05-Acc/Start Auth. -- Status: OK 0000
    08-Auto HVAC -- Status: OK 0000
    09-Cent. Elect. -- Status: OK 0000
    15-Airbags -- Status: OK 0000
    17-Instruments -- Status: OK 0000
    19-CAN Gateway -- Status: OK 0000
    25-Immobilizer -- Status: OK 0000
    2B-Steer. Col. Lock -- Status: OK 0000
    2E-Media Player 3 -- Status: OK 0000
    37-Navigation -- Status: Malfunction 0010
    44-Steering Assist -- Status: OK 0000
    47-Sound System -- Status: OK 0000
    56-Radio -- Status: OK 0000
    
    -------------------------------------------------------------------------------
    Address 01: Engine (CJA) Labels: 03L-906-022-CBE.clb
    Part No SW: 03L 906 019 EG HW: 03L 907 309 AA
    Component: R4 2,0L EDC G000AG 1590 
    Revision: 12H14--- Serial number: 
    Coding: 0050078
    Shop #: WSC 00066 000 00000
    VCID: 74C914C2170319B835D
    
    No fault code found.
    Readiness: 0 0 0 0 0 
    
    -------------------------------------------------------------------------------
    Address 02: Auto Trans Labels: 02E-300-0xx.lbl
    Part No SW: 02E 300 057 A HW: 02E 927 770 AL
    Component: GSG DSG AG6 511 2705 
    Revision: 05351113 Serial number: 00001105081061
    Coding: 0000020
    Shop #: WSC 02069 000 90108
    VCID: 1713034E263592A0F0F
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 03: ABS Brakes (J104) Labels: 1K0-907-379-60EC1F.clb
    Part No SW: 1K0 907 379 BJ HW: 1K0 907 379 BJ
    Component: ESP MK60EC1 H31 0121 
    Revision: 00H31001 
    Coding: B14B400C492400008D0E02ED92190042A70000
    Shop #: WSC 00066 000 00000
    VCID: 7BDB3FFEFA5D56C0747
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 05: Acc/Start Auth. (J518) Labels: 5K0-959-434.clb
    Part No SW: 5K0 959 434 A HW: 5K0 959 434 A
    Component: VWKESSYPQ35GP 085 0802 
    Revision: 00085000 Serial number: 0148571123
    Coding: 030C0C
    Shop #: WSC 00066 000 00000
    ASAM Dataset: EV_KESSY_PQ35GP A01018
    ROD: EV_KESSY_PQ35GP_VW36.rod
    VCID: 334BD7DE9A8D5E80EC7
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 08: Auto HVAC Labels: 5C0-820-047.clb
    Part No SW: 5C0 820 047 AQ HW: 5C0 820 047 AQ
    Component: J301 Klimaanlage 0203 
    Revision: 2001010S Serial number: 00000000493878
    Shop #: WSC 00066 000 00000
    VCID: 6FC31BAE7E253A60C8F
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 09: Cent. Elect. (J519) Labels: 6R0-937-08x-09.clb
    Part No SW: 5C0 937 087 E HW: 5C0 937 087 A
    Component: BCM25 JLB H3 H66 0251 
    Revision: B2066001 Serial number: 04371214111142
    Coding: 7A994BBF28EB2E0008382000240884C50082502E6000000030 A000000000
    Shop #: WSC 00066 123 12345
    VCID: 2F43DBAE7EA57A6088F
    
    Subsystem 1 - Part No SW: 6R0 959 801 M HW: 6R0 959 801 M Labels: 6R0-959-801.CLB
    Component: J386__TSG_FT 002 3464 
    Coding: 820000
    
    Subsystem 2 - Part No SW: 6R0 959 802 P HW: 6R0 959 802 P Labels: 6R0-959-802.CLB
    Component: J387__TSG_BT 002 3464 
    Coding: 820000
    
    Subsystem 3 - Part No SW: 5K0 959 591 HW: 5K0 959 591 
    Component: J245 PS41.019 H08 0006 
    Coding: 180000
    
    Subsystem 4 - Part No SW: 5K0 959 542 A HW: 5K0 959 542 A
    Component: E221__MFL-TAS H09 0013 
    Coding: 020000
    
    Subsystem 5 - Part No SW: 6R0 959 811 D HW: 6R0 959 811 D
    Component: J388__TSG_HL 002 3464 
    Coding: 800000
    
    Subsystem 6 - Part No SW: 6R0 959 812 D HW: 6R0 959 812 D
    Component: J389__TSG_HR 002 3464 
    Coding: 800000
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 15: Airbags (J234) Labels: 5K0-959-655.clb
    Part No SW: 5C0 959 655 E HW: 5C0 959 655 E
    Component: AirbagVW10G 013 0807 
    Serial number: 003GTM014M2D 
    Coding: 00003936
    Shop #: WSC 00066 000 00000
    ASAM Dataset: EV_AirbaVW10SMEVW360 A01020
    ROD: EV_AirbaVW10SMEVW360_VW36.rod
    VCID: 3449D4C29F8359B8F5D
    
    Seat occupied recognition: 
    Subsystem 1 - Part No SW: 5C6 959 339 HW: 5C6 959 339 
    Component: BF-Gewichtss. H10 0027 
    Serial number: 6940000Y1100006A8Z0S
    Coding: 303241
    
    Crash sensor for side airbag; driver side: 
    Subsystem 2 - Part No SW: 5K0 959 354 HW: 5K0 959 354 
    Component: S.Sens.Fahr.V H01 ---- 
    Serial number: 3572MSME182B6560ZZZW
    
    Crash sensor for side airbag; passenger side: 
    Subsystem 3 - Part No SW: 5K0 959 354 HW: 5K0 959 354 
    Component: S.Sens.Beif.V H01 ---- 
    Serial number: 3582MSME2B04265FZZZ$
    
    Crash sensor for side airbag; rear driver side: 
    Subsystem 4 - Part No SW: 5K0 959 351 A HW: 5K0 959 351 A
    Component: S.Sens.Fahr.H H02 ---- 
    Serial number: 3516KSME444D5411ZZZP
    
    Crash sensor for side airbag; rear passenger side: 
    Subsystem 5 - Part No SW: 5K0 959 351 A HW: 5K0 959 351 A
    Component: S.Sens.Beif.H H02 ---- 
    Serial number: 3526KSME514D5711ZZZR
    
    Crash sensor for front airbag; driver side: 
    Subsystem 6 - Part No SW: 5K0 959 659 A HW: 5K0 959 659 A
    Component: F.Sens.Fahr H02 ---- 
    Serial number: 3556LSME410B1712ZZZL
    
    Crash sensor for front airbag; passenger side: 
    Subsystem 7 - Part No SW: 5K0 959 659 A HW: 5K0 959 659 A
    Component: F.Sens.Beif H02 ---- 
    Serial number: 3566LSME2A031712ZZZL
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 17: Instruments (J285) Labels: 5K0-920-xxx-17.clb
    Part No SW: 5C6 920 951 A HW: 5C6 920 951 A
    Component: KOMBI H04 0604 
    Serial number: 00000000000000
    Coding: 270A01
    Shop #: WSC 00066 000 00118
    ASAM Dataset: EV_Kombi_UDS_VDD_RM09 A04114
    ROD: EV_Kombi_UDS_VDD_RM09_VW36.rod
    VCID: 297735B64841145056B
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 19: CAN Gateway (J533) Labels: 6N0-909-901-6R.clb
    Part No SW: 6N0 909 901 HW: 5C0 937 087 A
    Component: GW-K-CAN TP20 H66 0251 
    Revision: B2066001 
    Coding: 102200
    Shop #: WSC 00066 123 12345
    VCID: F0C198D2231BA598515
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 25: Immobilizer (J334) Labels: 5K0-920-xxx-25.clb
    Part No SW: 5K0 953 234 HW: 5K0 953 234 
    Component: IMMO H04 0604 
    Serial number: 
    Coding: 000007
    Shop #: WSC 00066 000 00118
    ASAM Dataset: EV_Immo_UDS_VDD_RM09 A03009
    ROD: EV_Immo_UDS_VDD_RM09_VW36.rod
    VCID: EAF58ABA0DC75F481F1
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 2B: Steer. Col. Lock (J764) Labels: 5K0-905-861.clb
    Part No SW: 5K0 905 861 A HW: 5K0 905 861 A
    Component: ELV-PQ35 H20 0230 
    Revision: 00000000 Serial number: 11000144042004
    Coding: 4900000000000000
    Shop #: WSC 00066 790 50316
    ASAM Dataset: EV_ELVMarquMPVW36X A01001
    ROD: EV_ELVMarquMPVW36X_VW36.rod
    VCID: 2E7DC6AA71AF7368839
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 2E: Media Player 3 (J650) Labels: 5N0-035-342.lbl
    Part No SW: 5N0 035 342 E HW: 5N0 035 342 E
    Component: SG EXT.PLAYER H13 0240 
    Revision: A1001003 Serial number: 7660318597 
    Coding: 020000
    Shop #: WSC 00066 000 00000
    VCID: 297735B64041145056B
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 37: Navigation (J794) Labels: 1K0-035-27x-37.clb
    Part No SW: 1K0 035 274 B HW: 1K0 035 274 B
    Component: RNS315-NAR H32 0265 
    Serial number: VWZAZ2L8461464
    Coding: 040904410100060000001000
    Shop #: WSC 01383 790 50316
    ASAM Dataset: EV_RNS315NARV2UDS A01004
    ROD: EV_RNS315NARV2UDS_VW36.rod
    VCID: 236B279E2A6DCE001C7
    
    Data medium: 
    Subsystem 1 - Part No: 3AA 919 866 B
    Component: NAR_V2 0002 
    
    2 Faults Found:
    1048646 - Rear View Camera 
    B1102 31 [009] - No Signal
    Confirmed - Tested Since Memory Clear
    Freeze Frame:
    Fault Status: 00000001
    Fault Priority: 5
    Fault Frequency: 10
    Reset counter: 168
    Mileage: 34973 km
    Date: 2014.14.16
    Time: 09:59:39
    
    1048669 - Tuner for Satelite Radio 
    B11CF 53 [009] - Deactivated
    Confirmed - Tested Since Memory Clear
    Freeze Frame:
    Fault Status: 00000001
    Fault Priority: 7
    Fault Frequency: 1
    Reset counter: 144
    Mileage: 8984 km
    Date: 2006.14.27
    Time: 10:38:57
    
    
    -------------------------------------------------------------------------------
    Address 44: Steering Assist Labels: 1Kx-909-14x-44.clb
    Part No: 1K0 909 144 M
    Component: EPS_ZFLS Kl. 70 3201 
    Revision: 00H20000 
    Shop #: WSC 02069 000 90108
    VCID: 3449D4C2578359B8F5D
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 47: Sound System (R12) Labels: 3T0-035-456.clb
    Part No SW: 3T0 035 456 B HW: 3T0 035 456 B
    Component: KonzernAmp10K H06 0362 
    Revision: -------- Serial number: BP225319934040
    ASAM Dataset: EV_AudioVerst10KanalSTT3 S01001
    ROD: EV_AudioVerst10KanalSTT3_VW36.rod
    VCID: 3041D8D26B9B6598915
    
    No fault code found.
    
    End ---------------------------------------------------------------------
    From: http://forums.vwvortex.com/showthread.php?4868432


    NOT a VW Marine Engine :-)
    https://www.youtube.com/watch?v=WSBOTSC2hAs


    Tinyurl of this thread:
    http://tinyurl.com/ommlump
    Last edited by Andy; 12-03-2014 at 05:33 PM.

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