GOLF TDI 1.9 BXE BXC OVERBOOST CONDITION! AND EGR INSUFFICIENT FLOW

   #1  

Golftwincharged

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Hey Guys Im having an issue with a Golf TDI 1.9 , i checked the vaccuum lines from the Solenoid Valve Block, wastegate actuator but still i am having this issue

any help thanks, below is an AutoScan of the car,


Code:
 Saturday,10,February,2018,12:57:45:17560
VCDS -- Windows Based VAG/VAS Emulator Running on Windows 10 x64
VCDS Version: 18.1.0.2 (x64)
Data version: 20180122 DS285.1
www.Ross-Tech.com


VIN: WVWZZZ1KZ8W554216   License Plate: 


Chassis Type: 1K (1K0)
Scan: 01 02 03 08 09 15 16 17 19 25 42 44 46 52 56 62 72

VIN: WVWZZZ1KZ8W554216   Mileage: 90650km-56327miles

01-Engine -- Status: Malfunction 0010
02-Auto Trans -- Status: OK 0000
03-ABS Brakes -- Status: OK 0000
04-Steering Angle -- Status: OK 0000
08-Auto HVAC -- Status: OK 0000
09-Cent. Elect. -- Status: Malfunction 0010
15-Airbags -- Status: OK 0000
16-Steering wheel -- Status: Malfunction 0010
17-Instruments -- Status: OK 0000
19-CAN Gateway -- Status: OK 0000
25-Immobilizer -- Status: OK 0000
42-Door Elect, Driver -- Status: OK 0000
44-Steering Assist -- Status: OK 0000
46-Central Conv. -- Status: Malfunction 0010
52-Door Elect, Pass. -- Status: Malfunction 0010
56-Radio -- Status: OK 0000
62-Door, Rear Left -- Status: OK 0000
72-Door, Rear Right -- Status: OK 0000
 
-------------------------------------------------------------------------------
Address 01: Engine        Labels: 03G-906-016-BKC.clb
   Part No SW: 03G 906 021 QA    HW: 03G 906 021 AN
   Component: R4 1,9L EDC G000AG  1139  
   Revision: --H07---    Serial number: VWX7Z0GN3N57WA
   Coding: 0000078
   Shop #: WSC 01392 785 00200
   VCID: 6ED9E3BE79D39D3557-803A

3 Faults Found:
001025 - EGR System 
               P0401 - 000 - Insufficient Flow
             Freeze Frame:
                    Fault Status: 01100000
                    Fault Priority: 2
                    Fault Frequency: 2
                    Reset counter: 255
                    Mileage: 89480 km
                    Time Indication: 0
                    Date: 2000.00.00
                    Time: 00:43:09

             Freeze Frame:
                    RPM: 1386 /min
                    Speed: 41.0 km/h
                    Load: 6.3 %
                    Duty Cycle: 14.6 %
                    Duty Cycle: 100.2 %
                    Mass Air / Rev.: 240.0 mg/str
                    Mass Air / Rev.: 455.0 mg/str

000564 - Boost Pressure Regulation 
               P0234 - 000 - Limit Exceeded (Overboost Condition) - Intermittent
             Freeze Frame:
                    Fault Status: 00110000
                    Fault Priority: 2
                    Fault Frequency: 4
                    Reset counter: 255
                    Mileage: 89836 km
                    Time Indication: 0
                    Date: 2000.00.00
                    Time: 09:08:49

             Freeze Frame:
                    RPM: 3780 /min
                    Speed: 76.0 km/h
                    Load: 100.0 %
                    Voltage: 14.44 V
                    Bin. Bits: 00101000
                    Absolute Pres.: 2019.6 mbar
                    Absolute Pres.: 2519.4 mbar

006481 - Radiator Fan 2 (V177) 
               P1951 - 000 - Movement Restricted / Jammed - Intermittent
             Freeze Frame:
                    Fault Status: 00100000
                    Fault Priority: 3
                    Fault Frequency: 7
                    Reset counter: 255
                    Mileage: 90043 km
                    Time Indication: 0
                    Date: 2000.00.00
                    Time: 09:08:38

             Freeze Frame:
                    RPM: 798 /min
                    Speed: 0.0 km/h
                    Load: 0.0 %
                    Voltage: 14.06 V
                    Bin. Bits: 00101000
                    Temperature: 56.7°C
                    Duty Cycle: 53.5 %

Readiness: 1 1 0 0 0 

-------------------------------------------------------------------------------
Address 02: Auto Trans        Labels: 02E-927-770.clb
   Part No SW: 02E 300 044 G    HW: 02E 927 770 AE
   Component: GSG DSG         081 1404  
   Revision: 04508010    Serial number: 00000704191465
   Coding: 0000020
   Shop #: WSC 01392 785 00200
   VCID: 1933E062D0DD2A8D52-804C

No fault code found.

-------------------------------------------------------------------------------
Address 03: ABS Brakes        Labels: 1K0-907-379-MK70.lbl
   Part No: 1K0 907 379 P
   Component: ASR FRONT MK70      0105  
   Coding: 0017025
   Shop #: WSC 01392 785 00200
   VCID: 3F876EFA6E3924BD8C-806A

No fault code found.

-------------------------------------------------------------------------------
Address 08: Auto HVAC        Labels: 1K0-907-044.lbl
   Part No SW: 1K0 907 044 CP    HW: 1K0 907 044 CP
   Component: ClimatronicPQ35 130 1212  
   Revision: 00130022    Serial number: 00000000000000
   Shop #: WSC 00000 000 00000
   VCID: 77F7C6DA0689DCFD84-8022

No fault code found.

-------------------------------------------------------------------------------
Address 09: Cent. Elect.        Labels:. 3C0-937-049-30-M.lbl
   Part No SW: 3C0 937 049 AH    HW: 3C0 937 049 AH
   Component: Bordnetz-SG     H54 2202  
   Revision: 00H54000    Serial number: 01000007698278
   Coding: 00890F2700041800470A00000F000000000959035C000100000000000000
   Shop #: WSC 01287 785 00200
   VCID: 6FE7FEBA7ED9943D5C-803A

   Subsystem 1 - Part No: 5M0 955 119 B  Labels: 1KX-955-119.CLB
   Component: Wischer 241007 021  0501  
   Coding: 00038805
   Shop #: WSC 01287  

4 Faults Found:
01502 - Bulb for Rear Fog; Left (L46) 
            012 - Electrical Fault in Circuit - Intermittent
             Freeze Frame:
                    Fault Status: 00101100
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 141
                    Mileage: 89449 km
                    Time Indication: 0
                    Date: 2005.09.13
                    Time: 31:63:63

             Freeze Frame:
                        ON
                    Voltage: 12.40 V
                        ON
                        ON
                        OFF
                        OFF
                        OFF

01519 - Bulb for Back-Up Lights; Right (M17) 
            012 - Electrical Fault in Circuit - Intermittent
             Freeze Frame:
                    Fault Status: 00101100
                    Fault Priority: 2
                    Fault Frequency: 3
                    Reset counter: 141
                    Mileage: 89472 km
                    Time Indication: 0
                    Date: 2005.09.13
                    Time: 31:63:63

             Freeze Frame:
                        ON
                    Voltage: 12.55 V
                        ON
                        ON
                        OFF
                        OFF
                        ON

00532 - Supply Voltage B+ 
            001 - Upper Limit Exceeded - Intermittent
             Freeze Frame:
                    Fault Status: 00100001
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 138
                    Mileage: 89449 km
                    Time Indication: 0
                    Date: 2005.09.13
                    Time: 31:63:63

             Freeze Frame:
                        OFF
                    Voltage: 15.50 V
                        OFF
                        ON
                        OFF
                        OFF
                        OFF

01598 - Drive Battery Voltage 
            000 -  -  - Intermittent
             Freeze Frame:
                    Fault Status: 00100000
                    Fault Priority: 2
                    Fault Frequency: 20
                    Reset counter: 169
                    Mileage: 90203 km
                    Time Indication: 0
                    Date: 2005.09.13
                    Time: 31:63:63

             Freeze Frame:
                        ON
                    Voltage: 14.05 V
                        ON
                        ON
                        OFF
                        OFF
                        OFF


-------------------------------------------------------------------------------
Address 15: Airbags        Labels: 1K0-909-605.lbl
   Part No SW: 1K0 909 605 T    HW: 1K0 909 605 T
   Component: 1D AIRBAG VW8   020 2300  
   Revision: 05020000    Serial number: 0038PD1KUEF0  
   Coding: 0012612
   Shop #: WSC 01373 785 00200
   VCID: 3D7B14F2643536AD9E-8068

   Subsystem 1 - Serial number: 6332MSME33350E425

   Subsystem 2 - Serial number: 6342MSME3204086FA

   Subsystem 3 - Serial number: 6351HSME0F150235+

   Subsystem 4 - Serial number: 6361HSME1246206F4

No fault code found.

-------------------------------------------------------------------------------
Address 16: Steering wheel        Labels: 1K0-953-549-MY8.lbl
   Part No SW: 1K0 953 549 BF    HW: 1K0 953 549 BF
   Component: J0527           051 0100  
   Coding: 0010042
   Shop #: WSC 01392 785 00200
   VCID: 77F7C6DA0689DCFD84-8022

5 Faults Found:
00576 - Terminal 15 
            012 - Electrical Fault in Circuit - Intermittent
00883 - Ignition Switch (D) Terminal S 
            012 - Electrical Fault in Circuit - Intermittent
00884 - Ignition Switch (D) Terminal X 
            012 - Electrical Fault in Circuit - Intermittent
01744 - Ignition Switch Terminal P (D) 
            012 - Electrical Fault in Circuit - Intermittent
00885 - Ignition Switch (D) Terminal 50 
            012 - Electrical Fault in Circuit - Intermittent

-------------------------------------------------------------------------------
Address 17: Instruments        Labels: 1K0-920-xxx-17.lbl
   Part No SW: 1K0 920 864 B    HW: 1K0 920 864 B
   Component: KOMBIINSTRUMENT VDD 1212  
   Revision: V0002000    Serial number: VWX7Z0GN3N57WA
   Coding: 0003103
   Shop #: WSC 04057 202 58160
   VCID: 2B5F2AAA8A41A81D30-807E

No fault code found.

-------------------------------------------------------------------------------
Address 19: CAN Gateway        Labels:. 1K0-907-530-V3.clb
   Part No SW: 1K0 907 530 L    HW: 1K0 907 951 
   Component: J533__Gateway   H15 0180  
   Revision:   H15       Serial number: 1400K07720849A
   Coding: ED807F060002029002
   Shop #: WSC 01392 785 00200
   VCID: 30653DC6A367CBC505-8064

No fault code found.

-------------------------------------------------------------------------------
Address 25: Immobilizer        Labels: 1K0-920-xxx-25.clb
   Part No SW: 1K0 920 864 B    HW: 1K0 920 864 B
   Component: IMMO            VDD 1212  
   Revision: V0002000    Serial number: VWX7Z0GN3N57WA
   Shop #: WSC 00000 000 00000
   VCID: 2B5F2AAA8A41A81D30-807E

No fault code found.

-------------------------------------------------------------------------------
Address 42: Door Elect, Driver        Labels:. 1K0-959-701-MIN3.clb
   Part No SW: 1K0 959 701 M    HW: 1K0 959 701 M
   Component: Tuer-SG         006 1213  
   Coding: 0000180
   Shop #: WSC 01392 785 00200
   VCID: 387505E64B1713854D-806C

No fault code found.

-------------------------------------------------------------------------------
Address 44: Steering Assist        Labels: 1Kx-909-144-G2V3.clb
   Part No: 1K1 909 144 M
   Component: EPS_ZFLS Kl.070 H08 1901  
   Shop #: WSC 00000 028 00001
   VCID: 356B0CD25C05EEED56-8060

No fault code found.

-------------------------------------------------------------------------------
Address 46: Central Conv.        Labels:. 1K0-959-433-MAX.clb
   Part No SW: 1K0 959 433 BT    HW: 1K0 959 433 BT
   Component:    KSG PQ35 G2  020 0204  
   Revision: 00020000    Serial number: 00000000000000
   Coding: 989002005103087F2D04840560084F03E0FCA0
   Shop #: WSC 04057 202 06088
   VCID: 030FA20A4251805DA8-8056

   Subsystem 1 - Component:   Sounder n.mounted     

   Subsystem 2 - Component:       NGS n.mounted     

   Subsystem 3 - Component:      IRUE n.mounted     

1 Fault Found:
01038 - Central Locking Thermal Protection 
            000 -  -  - Intermittent
             Freeze Frame:
                    Fault Status: 00100000
                    Fault Priority: 4
                    Fault Frequency: 57
                    Reset counter: 157
                    Mileage: 90232 km
                    Time Indication: 0
                    Date: 2000.00.00
                    Time: 10:25:23


-------------------------------------------------------------------------------
Address 52: Door Elect, Pass.        Labels:. 1K0-959-702-MIN3.clb
   Part No SW: 1K0 959 702 M    HW: 1K0 959 702 M
   Component: Tuer-SG         006 1213  
   Coding: 0000180
   Shop #: WSC 01392 785 00200
   VCID: 397300E2701D0A8DB2-806C

2 Faults Found:
01553 - Motor for Central Locking; Passenger Door (V57); Lock 
            012 - Electrical Fault in Circuit - Intermittent
00929 - Locking Module for Central Locking; Front Passenger Side (F221) 
            008 - Implausible Signal - Intermittent

-------------------------------------------------------------------------------
Address 56: Radio        Labels: 1K0-035-1xx-56.lbl
   Part No: 5M0 035 186 C
   Component: Radio GR0       034 0033  
   Revision: 0003404S    Serial number: VWZ2Z2G3192600
   Coding: 0040400
   Shop #: WSC 01392 785 00200
   VCID: 2C5D29B68F4FAF2539-8078

No fault code found.

-------------------------------------------------------------------------------
Address 62: Door, Rear Left        Labels:. 1K0-959-703-GEN3.clb
   Part No SW: 1K0 959 703 K    HW: 1K0 959 703 K
   Component: Tuer-SG         006 1203  
   Coding: 0000144
   Shop #: WSC 01392 785 1012552
   VCID: 387505E64B1713854D-806C

No fault code found.

-------------------------------------------------------------------------------
Address 72: Door, Rear Right        Labels:. 1K0-959-704-GEN3.clb
   Part No SW: 1K0 959 704 K    HW: 1K0 959 704 K
   Component: Tuer-SG         006 1203  
   Coding: 0000144
   Shop #: WSC 01392 785 1012552
   VCID: 397300E2701D0A8DB2-806C

No fault code found.

End-------------------------(Elapsed Time: 01:41)--------------------------
 
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   #2  

Jack@European_Parts

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Is intake filled with carbon or obstructions..........?

Is exhaust possibly plugged up?

Is waste gate stuck ON within turbo or actuator and then goes to positive deviation resulting in limp?
 
   #3  

Golftwincharged

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Location
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VCDS Serial number
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i am in the process of Intake and exhaust /egr cleaning , i will check on those , many thanks!!!!!!
 
   #5  

Golftwincharged

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yes as soon as i get cleaning..
 
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   #6  

Golftwincharged

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Joined
Jun 21, 2016
Messages
125
Reaction score
97
Location
Guyana
VCDS Serial number
C?ID=320847
FIX!!!! THE WASTEGATE STUCK ON , AND EGR WAS A MESS AND THE DIAPHRAGM IS DAMAGED , MANAGED TO GET THE BOOST ISSUE solved, BUT EGR NEEDS CHANGING..

THANKS GUYS
 
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