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Thread: VW Transporter T5 Haldex AWD retrofit

  1. #1
    Verified VCDS User koket's Avatar
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    VW Transporter T5 Haldex AWD retrofit

    Hi guys, first of all, i don't know if i posted where it should, sorry if i'm wrong.

    I've done an retrofit to an 2004 VW T5 to Haldex AWD system.
    Replaced the ABS pump, done all the wiring, but after that i have on ABS a "01044 - Control Module Incorrectly Coded" error.

    On ABS i didn't found anything that i could code because was from the T5 AWD donor car, and it's allready coded.
    Original car has VIN : WV1ZZZ7HZ5H007112 / Donor car : WV2ZZZ7HZ5H096320 .

    Components replaced: Engine ecu, abs pump, installed haldex awd system, and wiring necesary.

    What should I do ?

    Code:
    Tuesday,06,February,2018,16:56:57:31908
    VCDS -- Windows Based VAG/VAS Emulator Running on Windows 8 x86
    VCDS Version: 18.1.0.2  HEX-V2 CB: 0.4411.4
    Data version: 20180122 DS285.1
    www.Ross-Tech.com
    
    
    VIN: WV2ZZZ7HZ5H096320   License Plate: FULLDAVID
    Mileage: 237510km-147581mi   Repair Order: 
    
    
    Chassis Type: 7H (7H - VW Transporter/Multivan (2003 > 2010))
    Scan: 01 02 03 08 09 0B 0D 15 16 17 18 19 1C 22 2D 37 45 46 47 56
              57 6E 76 77 78 7D
     
    VIN: WV2ZZZ7HZ5H096320   Mileage: 237510km-147581miles
    -------------------------------------------------------------------------------
    Address 01: Engine        Labels: Redir Fail!
       Part No SW: 070 906 016 BF    HW: 028 101 183 7
       Component: R5 2,5L EDC G000SG  7000  
       Revision: 12345678    Serial number: XXXXXXXXXXXXXX
       Coding: 0001172
       Shop #: WSC 02756 785 00200
       VCID: 55F77C2C79169CEF6B3-5184
    
    No fault code found.
    Readiness: 0 0 X X X 
    
    -------------------------------------------------------------------------------
    Address 03: ABS Brakes        Labels: 7H0-907-37x-ESP-A.lbl
       Part No: 7H0 907 379 M
       Component: ESP ALLRAD MK25     0203  
       Coding: 0006688
       Shop #: WSC 00045 000 00000
       VCID: 3FDBBE84EB6A76BF51F-5160
    
    1 Fault Found:
    01044 - Control Module Incorrectly Coded 
                000 -  - 
    
    -------------------------------------------------------------------------------
    Address 08: Auto HVAC        Labels: Redir Fail!
       Part No: 7H0 820 045 R
       Component: CLIMA/AC            0202  
       Shop #: WSC 00000 000 00000
       VCID: 3431E1A8D22CA5E7BCD-5160
    
    3 Faults Found:
    00003 - Control Module 
                014 - Defective
    00229 - Refrigerant Pressure 
                002 - Lower Limit Exceeded
    00898 - Control Circuit A/C compressor 
                010 - Open or Short to Plus
    
    -------------------------------------------------------------------------------
    Address 09: Cent. Elect.        Labels:. 7H0-937-049.lbl
       Part No: 7H0 937 049 K
       Component: BORDNETZ SGVER 1.0  1901  
       Coding: 0000103
       Shop #: WSC 02756 785 00200
       VCID: 3A2DCF90F0485397661-5160
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 15: Airbags        Labels: 6Q0-909-605-VW5.lbl
       Part No: 1C0 909 605 A
       Component: 3B AIRBAG VW51      0008  
       Coding: 13122
       Shop #: WSC 02756  
       VCID: 221D17F07DD83B575E1-5160
    
    1 Fault Found:
    00588 - Airbag Igniter; Driver Side (N95) 
                33-00 - Resistance Too Low
    
    -------------------------------------------------------------------------------
    Address 17: Instruments        Labels: 7Hx-920-xxx-17.lbl
       Part No: 7H0 920 860 E
       Component: KOMBI+WEGFAHRSP VDO V03  
       Coding: 01112
       Shop #: WSC 00394  
       VCID: 2D07F4CC3406F42FF33-5160
       WV2ZZZ7HZ5H096320     VWZ7Z0E1780380
    
    1 Fault Found:
    01176 - Key 
                65-10 - Unauthorized - Intermittent
    
    -------------------------------------------------------------------------------
    Address 18: Aux. Heat        Labels: 7H0-819-008.lbl
       Part No: 7H0 819 008 H
       Component: Standheizung        0207  
       Shop #: WSC 00000 000 00000
       VCID: 313FE8BC2D3E90CFD7B-5160
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 19: CAN Gateway        Labels: 6N0-909-901-19.lbl
       Part No: 6N0 909 901 
       Component: Gateway K<->CAN    0001  
       Coding: 00022
       Shop #: WSC 00046  
       VCID: 70B92DB8E3B4D9C7985-5160
    
    1 Fault Found:
    01332 - Door Control Module; Passenger Side (J387) 
                49-10 - No Communications - Intermittent
    
    -------------------------------------------------------------------------------
    Address 22: AWD        Labels: None
       Part No: 7H0 907 554 A
       Component: HALDEX 4Motion      0105  
       Coding: 0000001
       Shop #: WSC 02771 785 00200
       VCID: 2E05F3C03C008F37CA9-5160
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 46: Central Conv.        Labels: 7H0-959-433.lbl
       Part No: 7H0 959 433 B
       Component: C   Komfortgerát     0004  
       Coding: 00073
       Shop #: WSC 00704  
       VCID: 323DE7B02D38ABD7AE1-4B1E
    
       Subsystem 1 - Part No: 7H1959801A
       Component: Tőrsteuer.FS KLO 0203  
    
       Subsystem 2 - Part No: 7H1959802A
       Component: Tőrsteuer.BF KLO 0203  
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 6E: Ctrl Head Roof        Labels: None
       Part No: 7L6 919 044 H
       Component: DACHDISPLAY         0535  
       Revision: 7005    Serial number: #009266.02     B
       Shop #: WSC 00000 000 00000
       VCID: 3C21C988FA7C6DA774D-5160
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 77: Telephone        Labels: None
       Part No: 7H0 035 729 B
       Component: CIB PAH  HW 119 SW  0193  
       Shop #: WSC 00001 000 00000
       VCID: 2B03FAD40F12FA1FED7-5160
    
    No fault code found.
    
    End----------(Elapsed Time: 06:02, VBatt start/end: 12.7V/12.7V)-----------

  2. #2
    Verified VCDS User iichel's Avatar
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    why is your autoscan saying "Scan: 01 02 03 08 09" while there is not an automatic gearbox in the car? or is just the VCDS way of showing what could be present?

    I found this:
    http://www.vwbus.no/forum/viewtopic.php?f=6&t=30805 <-- MK25E1
    http://www.vwt4forum.co.uk/archive/i.../t-408173.html <-- MK25E1
    http://forums.vwvortex.com/showthrea...tation-Problem <-- ESP ALLRAD MK25 > coding 0007193
    http://forums.ross-tech.com/showthre...-module-coding <-- MK25E1
    http://forums.ross-tech.com/showthre...e-ECU-adaption <-- ESP ALLRAD MK25 > coding 0006688

    After this, I got bored but I used this google string: Part No: 7H0 820 045 R AWD
    Then check if the engine is match and check for AWD and ESP type/coding

    ESP25E1 + AWD should be possible too. What is your old ABS? MK25 or ASR Front?
    -= How to post an autoscan -=- How to post an autoscan =-= iichels Polo 6R =-= Don't follow me, I'm lost too =-

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  4. #3
    Verified VCDS User koket's Avatar
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    Old ABS pump
    7H0 907 379 G
    Steuergeraet ASR

    What i've replaced from donor car:
    ECU
    Instrument Cluster
    Cent Electr. 09
    ABS Pump
    Wired and installed ESP Lateral sensor
    Steering angle sensor
    Last edited by koket; 02-07-2018 at 02:56 AM. Reason: adding clues

  5. #4
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    Quote Originally Posted by iichel View Post
    why is your autoscan saying "Scan: 01 02 03 08 09" while there is not an automatic gearbox in the car? or is just the VCDS way of showing what could be present?

    I found this:
    http://www.vwbus.no/forum/viewtopic.php?f=6&t=30805 <-- MK25E1
    http://www.vwt4forum.co.uk/archive/i.../t-408173.html <-- MK25E1
    http://forums.vwvortex.com/showthrea...tation-Problem <-- ESP ALLRAD MK25 > coding 0007193
    http://forums.ross-tech.com/showthre...-module-coding <-- MK25E1
    http://forums.ross-tech.com/showthre...e-ECU-adaption <-- ESP ALLRAD MK25 > coding 0006688

    After this, I got bored but I used this google string: Part No: 7H0 820 045 R AWD
    Then check if the engine is match and check for AWD and ESP type/coding

    ESP25E1 + AWD should be possible too. What is your old ABS? MK25 or ASR Front?
    Because this is a K line based vehicle VCDS cant check what is fitted, So it has to try all possible options as T5 could have an auto trans it try's to scan it.

  6. #5
    Verified VCDS User koket's Avatar
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    How could i do solving that? The engine is from donor car too, and engine ecu is AWD
    I've tryed coding 0007193 and is out of range
    Last edited by koket; 02-07-2018 at 05:16 AM.

  7. #6
    Verified VCDS User iichel's Avatar
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    Well, it appears the current ECU is short coding (+0000001 +0000002 +0000004 etc)
    6688 in decimal = 1101000100000 in binary (which is just adding up powers of two)

    so
    1 *+4096 (2^12)
    1 *+2048 (2^11)
    0 *+1024 (2^10)
    1 *+512 etc
    0 *+256
    0 *+128
    0 *+64
    1 *+32
    0 *+16
    0 *+8
    0 *+4
    0 *+2
    0 *+1

    I'm not aware of any labels etc for this ECU, maybe it shows up if you hover your mouse over it and have a yellow balloon.
    If not, maybe people like NETech, Dana, Jack, golf_vendi could give you a push in the right direction.

    You could try 0006815 and 0006687 0006175 (do type the leading zeros!)
    -= How to post an autoscan -=- How to post an autoscan =-= iichels Polo 6R =-= Don't follow me, I'm lost too =-

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  9. #7
    Verified VCDS User koket's Avatar
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    Auto HVAC - control module defective could be the problem?

  10. #8
    Verified VCDS User iichel's Avatar
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    0006688
    6144-
    ------
    544
    512-
    ----
    32

    so you coded for
    16" suspension
    without diff lock
    long wheelbase
    normal suspension

    is ok?

    picture of PR tag?
    -= How to post an autoscan -=- How to post an autoscan =-= iichels Polo 6R =-= Don't follow me, I'm lost too =-

  11. #9
    Verified VCDS User koket's Avatar
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    yes, this is correct coding, i've tried the other versions and the same

  12. #10
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