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Thread: 2009 1.6tdi EGR fault P0403 P0407

  1. #1
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    2009 1.6tdi EGR fault P0403 P0407

    got a fault that wont clear have fitted and aftermarket EGR valve and cooler but codes remain. is there a adaption to carry out and whats the precedure ? any help much appreciated.

    Code:
    Saturday,13,January,2018,09:24:41:11898
    VCDS -- Windows Based VAG/VAS Emulator Running on Windows 10 x64
    VCDS Version: 17.8.1.0 (x64)
    Data version: 20171130 DS276.6
    www.Ross-Tech.com
    
    Dealer/Shop Name: Sterling Garage Ltd
    
    VIN: WVWZZZ1KZAW051251   License Plate: VO09UXF
    Mileage: 139910km-86936mi   Repair Order: 
    
    
    
    --------------------------------------------------------------------------------
    --------------------------------------------------------------------------------
    
    
    Chassis Type: 1K-VW36 (1K0)
    Scan: 01 03 08 09 15 16 17 19 25 2E 42 44 46 52 56 62 72
    
    VIN: WVWZZZ1KZAW051251   Mileage: 139910km-86936miles
    
    01-Engine -- Status: Malfunction 0010
    03-ABS Brakes -- Status: Malfunction 0010
    04-Steering Angle -- Status: OK 0000
    08-Auto HVAC -- Status: Malfunction 0010
    09-Cent. Elect. -- Status: Malfunction 0010
    15-Airbags -- Status: OK 0000
    16-Steering wheel -- Status: Malfunction 0010
    17-Instruments -- Status: OK 0000
    19-CAN Gateway -- Status: OK 0000
    25-Immobilizer -- Status: OK 0000
    2E-Media Player 3 -- Status: OK 0000
    42-Door Elect, Driver -- Status: OK 0000
    44-Steering Assist -- Status: Malfunction 0010
    46-Central Conv. -- Status: OK 0000
    52-Door Elect, Pass. -- Status: OK 0000
    56-Radio -- Status: Malfunction 0010
    62-Door, Rear Left -- Status: OK 0000
    72-Door, Rear Right -- Status: OK 0000
     
    -------------------------------------------------------------------------------
    Address 01: Engine (J623-CAYC)       Labels:. 03L-906-023-CAY.clb
       Part No SW: 03L 906 023 B    HW: 03L 906 023 A
       Component: 1,6l R4 CR td H23 9970  
       Revision: --H23---    Serial number: 00000000000000
       Coding: 00114014032500080000
       Shop #: WSC 01357 011 00200
       ASAM Dataset: EV_ECM16TDI02103L906023B 003010
       ROD: EV_ECM16TDI02103L906023DB.rod
       VCID: 254BC3E924CF7C6EC2-8070
    
    2 Faults Found:
    7461 - EGR Valve (N18) 
              P0403 00 [101] - Malfunction
              Not Confirmed - Tested Since Memory Clear
                 Freeze Frame:
                        Fault Status: 00000001
                        Fault Priority: 2
                        Fault Frequency: 1
                        Mileage: 139915 km
                        Date: 2018.01.13
                        Time: 09:20:53
    
                        Engine speed: 802.25 /min
                        Normed load value: 41.6 %
                        Vehicle speed: 0 km/h
                        Coolant temperature: 56 C
                        Intake air temperature: 17 C
                        Ambient air pressure: 1000 mbar
                        Voltage terminal 30: 14.231 V
                        Unlearning counter according OBD: 40
                        Accelerator position: normalized-Accelerator position: 0.00 %
                        EGR Vacuum Regulator Solen.val.: activation-ANG_SP_EGRV[0]: 84.253 %
                        EGR Solen.val.: actual value-ANG_EGRV[0]: 99.997 %
                        Air mass: actual value (mg/stroke)-MAF_MES: 373.071 mg/stroke
                        Sensor for engine block temperature: raw value-Coolant temperature: 56 C
    
    7343 - EGR Sensor 2 
              P0407 00 [032] - Signal too Low
              Intermittent - Not Confirmed - Tested Since Memory Clear
                 Freeze Frame:
                        Fault Status: 00000001
                        Fault Priority: 2
                        Fault Frequency: 1
                        Mileage: 139915 km
                        Date: 2018.01.12
                        Time: 17:49:14
    
                        Engine speed: 0.00 /min
                        Normed load value: 0.0 %
                        Vehicle speed: 0 km/h
                        Coolant temperature: 40 C
                        Intake air temperature: 14 C
                        Ambient air pressure: 1010 mbar
                        Voltage terminal 30: 11.633 V
                        Unlearning counter according OBD: 40
                        EGR Solen.val.: actual value-ANG_EGRV[0]: -38.159 %
                        EGR Vacuum Regulator Solen.val.: activation-ANG_SP_EGRV[0]: 0.000 %
                        High pressure EGR actuator: activation-PWM_HBR_EGRV[0]: 0.000 %
                        High press EGR actuator: actual unconditioned volt val-V_EGRV[0]: 0.015 V
                        EGR valve: offset closed-V_EGRV_BOL[0]: 1.006 V
                        EGR valve: offset open-V_EGRV_TOL[0]: 3.999 V
                        Actuator for high pressure EGR: status-LF_STATE_EGRV_DISP[0]: 2
    
    Readiness: 1110 1000
    
    -------------------------------------------------------------------------------
    Address 03: ABS Brakes (-----)       Labels:. 1K0-907-379-60EC1F.clb
       Part No SW: 1K0 907 379 AN    HW: 1K0 907 379 AN
       Component: ESP MK60EC1   H45 0107  
       Revision: 00H45001    
       Coding: 133B200D092700FBC80D04E9901A00803000
       Shop #: WSC 01357 011 00200
       VCID: 7EF9CC85E9D90FB6E3-802A
    
    1 Fault Found:
    01314 - Engine Control Module 
                013 - Check DTC Memory - Intermittent
                 Freeze Frame:
                        Fault Status: 00101101
                        Fault Priority: 2
                        Fault Frequency: 2
                        Reset counter: 207
                        Mileage: 138666 km
                        Time Indication: 0
                        Date: 2012.05.06
                        Time: 17:42:45
    
                 Freeze Frame:
                        Count: 2
                        Count: 0
                        Count: 4864
                        Count: 8193
                        Count: 40193
                        Count: 64512
                        Count: 0
                        Count: 0
    
    
    -------------------------------------------------------------------------------
    Address 08: Auto HVAC (J301)       Labels:| 3C8-907-336.clb
       Part No SW: 3C8 907 336 H    HW: 3C8 907 336 H
       Component: Climatic      H13 0203  
       Revision: 00006001    
       Coding: 0000000000
       Shop #: WSC 01357 011 00200
       ASAM Dataset: EV_Climatic A01001
       ROD: EV_ClimaBasis_VW36.rod
       VCID: 326128B565011BD657-8066
    
    1 Fault Found:
    9481200 - Refrigerant Pressure 
              B10AB F0 [009] - Too Low
              Confirmed - Tested Since Memory Clear
                 Freeze Frame:
                        Fault Status: 00000001
                        Fault Priority: 2
                        Fault Frequency: 1
                        Reset counter: 136
                        Mileage: 138028 km
                        Date: 2017.12.06
                        Time: 15:36:14
    
    
    -------------------------------------------------------------------------------
    Address 09: Cent. Elect. (J519)       Labels:. 1K0-937-08x-09.clb
       Part No SW: 1K0 937 084 B    HW: 1K0 937 084 B
       Component: BCM PQ35  B   103 0537  
       Revision: 00103 AD    
       Coding: 48180A3A9025F1C044000080140000E443510088536D8160648000200000
       Shop #: WSC 01357 011 00200
       VCID: 2D5B3BC9743F442E0A-8078
    
       Subsystem 1 - Part No: 1K2 955 119 E  Labels: 1KX-955-119.CLB
       Component: Wischer 23060  21  0501 
       Coding: 009795
    
       Subsystem 2 - Part No: 1K0 955 559 AH  Labels: 1K0-955-559-AG.CLB
       Component: RLS 290609 05  54  0402 
       Coding: 0330AD
    
       Subsystem 3 - Part No: 1K8 951 171 
       Component: DWA-Sensor 00  001 0104 
    
       Subsystem 4 - Part No: 1K8 951 605 
       Component: LIN BACKUP HO  H09 9002 
    
    2 Faults Found:
    00984 - Left Tail Light (M4) 
                010 - Open or Short to Plus - Intermittent
                 Freeze Frame:
                        Fault Status: 00101010
                        Fault Priority: 2
                        Fault Frequency: 5
                        Reset counter: 207
                        Mileage: 138871 km
                        Time Indication: 0
                        Date: 2012.05.13
                        Time: 09:45:45
    
                 Freeze Frame:
                            Term 15 On
                        Voltage: 14.35 V
                            ON
                            ON
                            Term 50 Off
                            OFF
                            OFF
    
    01134 - Alarm Horn (H12) 
                002 - Lower Limit Exceeded - Intermittent
                 Freeze Frame:
                        Fault Status: 00100010
                        Fault Priority: 4
                        Fault Frequency: 2
                        Reset counter: 207
                        Mileage: 139335 km
                        Time Indication: 0
                        Date: 2012.05.20
                        Time: 06:45:13
    
                 Freeze Frame:
                            Term 15 On
                        Voltage: 13.75 V
                            ON
                            ON
                            Term 50 Off
                            OFF
                            OFF
    
    
    -------------------------------------------------------------------------------
    Address 15: Airbags (J234)       Labels:| 5K0-959-655.clb
       Part No SW: 5K0 959 655     HW: 5K0 959 655 
       Component: AirbagVW10    033 0604  
       Serial number: 003C2RA0V649  
       Coding: 00003230
       Shop #: WSC 01357 011 00200
       ASAM Dataset: EV_AirbaVW10SMEVW360 A01009
       ROD: EV_AirbaVW10SMEVW360.rod
       VCID: 77F7D9A1CEE33EFEA0-8022
    
       Crash sensor for side airbag: driver side: 
       Subsystem 1 - Part No SW: 5K0 959 354     HW: 5K0 959 354 
       Component: S.Sens.Fahr.V  U01 ---- 
       Serial number: 5C4F6049ZZZZZZZZZZZZ
    
       Crash sensor for side airbag: front passenger side: 
       Subsystem 2 - Part No SW: 5K0 959 354     HW: 5K0 959 354 
       Component: S.Sens.Beif.V  U01 ---- 
       Serial number: 15354547ZZZZZZZZZZZZ
    
       Crash sensor for side airbag: rear: driver side: 
       Component: S.Sens.Fahr.H  --- ---- 
       Serial number: 1A412E18ZZZZZZZZZZZZ
    
       Crash sensor for side airbag: rear: passenger side: 
       Component: S.Sens.Beif.H  --- ---- 
       Serial number: 2E202F22ZZZZZZZZZZZZ
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 16: Steering wheel        Labels: 1K0-953-549-MY9.lbl
       Part No SW: 1K0 953 549 CQ    HW: 1K0 953 549 CQ
       Component: J0527           053 0111  
       Coding: 0000034
       Shop #: WSC 01357 011 00200
       VCID: 030FBD71423B625E8C-8056
    
    1 Fault Found:
    00888 - Wiper Switch for Intermittent Operation (E22) 
                014 - Defective - Intermittent
    
    -------------------------------------------------------------------------------
    Address 17: Instruments (J285)       Labels:| 5K0-920-xxx-17.clb
       Part No SW: 5K0 920 960 J    HW: 5K0 920 960 J
       Component: KOMBI         H06 0206  
       Serial number: 00000000000000
       Coding: 470B00
       Shop #: WSC 01357 011 00200
       ASAM Dataset: EV_Kombi_UDS_VDD_RM09 A04040
       ROD: EV_Kombi_UDS_VDD_RM09_A04_VW32.rod
       VCID: 346D2EAD9F1515E645-8060
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 19: CAN Gateway        Labels:. 1K0-907-530-V4.clb
       Part No SW: 1K0 907 530 AA    HW: 1K0 907 951 
       Component: J533  Gateway   H07 0081  
       Revision:   H07 01    Serial number: 220609F2001068
       Coding: E9807F06000212000003
       Shop #: WSC 01357 011 00200
       VCID: 66C984E55149B7760B-8032
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 25: Immobilizer (J334)       Labels:. 5K0-920-xxx-25.clb
       Part No SW: 5K0 920 960 J    HW: 5K0 920 960 J
       Component: IMMO          H06 0206  
       Serial number: 00000000000000
       ASAM Dataset: EV_Immo_UDS_VDD_RM09 A03004
       ROD: EV_Immo_UDS_VDD_RM09_VW21.rod
       VCID: 346D2EAD9F1515E645-8060
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 2E: Media Player 3 (J650)       Labels:. 5N0-035-342.lbl
       Part No SW: 5N0 035 342 B    HW: 5N0 035 342 B
       Component: SG EXT.PLAYER H13 0084  
       Revision: A1001003    Serial number: 7667478268    
       Coding: 010000
       Shop #: WSC 01357 011 00200
       VCID: 2649C4E551C97776CB-8072
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 42: Door Elect, Driver        Labels:. 1K0-959-701-MIN3.clb
       Part No SW: 5K0 959 701 D    HW: 5K0 959 701 D
       Component: Tuer-SG         009 2124  
       Coding: 0000692
       Shop #: WSC 01357 011 00200
       VCID: 336F2DB1521B12DE5C-8066
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 44: Steering Assist        Labels: 1K0-909-14x-GEN3.clb
       Part No: 1K0 909 144 J
       Component: EPS_ZFLS Kl. 000    3001  
       Revision: 00H15000    
       Shop #: WSC 00581 210 71795
       VCID: 316327B9A80720CE2E-8064
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 52: Door Elect, Pass.        Labels:. 1K0-959-702-MIN3.clb
       Part No SW: 5K0 959 702 B    HW: 5K0 959 702 B
       Component: Tuer-SG         009 2110  
       Coding: 0000692
       Shop #: WSC 01357 011 00200
       VCID: 326128B5AD011BD657-8066
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 56: Radio (J503)       Labels:. 5M0-035-1xx-56.clb
       Part No SW: 5M0 035 186 J    HW: 5M0 035 186 J
       Component: Radio RCD310  042 0082  
       Revision: 01000001    Serial number: VWZ1Z2M4004926
       Coding: 0500040004000A
       Shop #: WSC 01357 011 00200
       VCID: 336F2DB1921B12DE5C-8066
    
    1 Fault Found:
    03138 - Input AUX IN 
                011 - Open Circuit
                 Freeze Frame:
                        Fault Status: 01101011
                        Fault Priority: 5
                        Fault Frequency: 1
                        Reset counter: 132
                        Mileage: 137930 km
                        Time Indication: 0
                        Date: 2012.04.26
                        Time: 09:46:12
    
    
    -------------------------------------------------------------------------------
    Address 62: Door, Rear Left        Labels:. 1K0-959-703-GEN3.clb
       Part No SW: 5K0 959 703 C    HW: 5K0 959 703 C
       Component: Tuer-SG         007 2101  
       Coding: 0000144
       Shop #: WSC 01357 011 1012552
       VCID: 346D2EAD571515E645-8060
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 72: Door, Rear Right        Labels:. 1K0-959-704-GEN3.clb
       Part No SW: 5K0 959 704 C    HW: 5K0 959 704 C
       Component: Tuer-SG         007 2101  
       Coding: 0000144
       Shop #: WSC 01357 011 1012552
       VCID: 356B13A95C6F0CEE72-8060
    
    No fault code found.
    
    End-------------------------(Elapsed Time: 02:08)--------------------------
    Last edited by Uwe; 01-13-2018 at 10:23 AM. Reason: CODE tags

  2. #2
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    Check the wires on the plug and connectors. I changed an EGR then I realised afterwards that a wire was damaged giving me the error code.

  3. #3
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    Yes it needs adaptation. Its in basic settings in the engine

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  5. #4
    Benevolent Dictator Uwe's Avatar
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    Quote Originally Posted by iichel View Post
    Yes it needs adaptation. Its in basic settings in the engine
    Should be: IDE00785 - Adaptation of EGR valve

    But given the fact that he still has "EGR Valve (N18) - Malfunction" I'm skeptical that it will accomplish much. I think whatever is causing this DTC needs to be fixed first.

    -Uwe-
    The engineering problems are likely insurmountable. It would be like proposing to land a rocket booster section on a barge floating in the middle of the ocean.

  6. #5
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    I agree that there are good odds that the error code is still present.

  7. #6
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    Quote Originally Posted by Uwe View Post
    Should be: IDE00785 - Adaptation of EGR valve

    But given the fact that he still has "EGR Valve (N18) - Malfunction" I'm skeptical that it will accomplish much. I think whatever is causing this DTC needs to be fixed first.

    -Uwe-
    Precisely why I suggested checking the loom first as this happened to me. I ended up changing the EGR only to establish it was a damaged wire. I ordered a repair wire from dealers and it sorted the issue.

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