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Thread: 2007 Passat with 2.5L 5-Cyl. Engine - ABS Coding?

  1. #1
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    2007 Passat with 2.5L 5-Cyl. Engine - ABS Coding?

    I don't know if this is the right place to post this ... but ...

    I've got a 2007 VW Passat Wagon 2.0t that was purchased in boxes with a blown engine (HPFP issue which led to engine failure). Instead of repairing the 2.0t engine (expensive!), I installed a 2010 Jetta 2.5L 5-cyl. engine with a 2008 Jetta ECU ... that was the easy part!

    Long story short, I've got the car running, and I've put about 350 miles on it. But I'm getting several VCDS errors including: ABS Module incorrectly coded, Parking Brake Fault (parking brake works fine), and most recently, incorrect coding for Steering Angle Sensor (G85) ... which apparently, is affected by the ABS Module.

    The problem seems to be that there's no coding examples that I can find for a Passat with a 2.5L engine. (I've tried a ton of codes, all to no avail).

    Any ideas or solutions? I thought about replacing the ABS pump with one from a Jetta ... but then I might have compatibility issues with other components. I've only had VAG-COM for about a week ... so I'm not yet familiar with all it's in's and out's.

    - The ECU is from a 2008 Jetta: 07K-906-032-BJ (the immobilizer was deleted by a company in Massachusetts)
    - The ABS Module is the existing 2007 Passat: ESP 440 C2 H015 0004 (3CD-614-095-S)
    - The 2007 Passat VIN Number: WVWLK73C97E009332 (The VIN number shown in VCDS is the Jetta ECU VIN number - I'd like to change it)

    Here's the latest VCDS scan: (I was going to attach a link to a photo of the PR-Code label ... but apparently, I can't)

    Code:
    Tuesday,06,June,2017,21:06:45:23114
    VCDS -- Windows Based VAG/VAS Emulator Running on Windows 7 x64
    VCDS Version: 17.1.3.0 (x64)  HEX-V2 CB: 0.4336.4
    Data version: 20170320 DS267.7
    www.Ross-Tech.com
    
    
    VIN: WVWBA71K78W315062   License Plate: 
    
    
    Chassis Type: 1K (3C0)
    Scan: 01 02 03 08 09 15 16 17 19 1C 25 42 44 46 52 53 56 62 65 6D
              72
    
    VIN: WVWBA71K78W315062   Mileage: 219120km-136154miles
    
    00-Steering Angle Sensor -- Status: OK 0000
    01-Engine -- Status: Malfunction 0010
    02-Auto Trans -- Status: OK 0000
    03-ABS Brakes -- Status: Malfunction 0010
    08-Auto HVAC -- Status: Malfunction 0010
    09-Cent. Elect. -- Status: OK 0000
    15-Airbags -- Status: OK 0000
    16-Steering wheel -- Status: OK 0000
    17-Instruments -- Status: OK 0000
    19-CAN Gateway -- Status: Malfunction 0010
    1C-Position Sensing -- Status: OK 0000
    25-Immobilizer -- Status: OK 0000
    42-Door Elect, Driver -- Status: OK 0000
    44-Steering Assist -- Status: Malfunction 0010
    46-Central Conv. -- Status: OK 0000
    52-Door Elect, Pass. -- Status: OK 0000
    53-Parking Brake -- Status: Malfunction 0010
    56-Radio -- Status: OK 0000
    62-Door, Rear Left -- Status: OK 0000
    65-Tire Pressure -- Status: Not registered 0011
    6D-Trunk Elect. -- Status: Malfunction 0010
    72-Door, Rear Right -- Status: OK 0000
    -------------------------------------------------------------------------------
    Address 01: Engine (CBT)       Labels: 06A-906-032-BGP.lbl
       Part No SW: 07K 906 032 BJ    HW: 07K 906 032 Q
       Component: 2,5l R5/4V      G   1567  
       Revision: 1NH01---    Serial number: VWX7Z0H33N97Z2
       Coding: 0000003
       Shop #: WSC 01279 785 00200
       VCID: 72BED2CB78AA85372BD-8026
    
    3 Faults Found:
    050197 - Implausible Data Received from ABS Control Module 
                   U0415 - 008 - 
                 Freeze Frame:
                        Fault Status: 01101000
                        Fault Priority: 0
                        Fault Frequency: 25
                        Reset counter: 255
                        Mileage: 219110 km
                        Time Indication: 0
                        Date: 2016.01.20
                        Time: 12:25:06
    
                 Freeze Frame:
                        RPM: 776 /min
                        Load: 23.9 %
                        Speed: 0.0 km/h
                        Temperature: 31.0C
                        Temperature: 24.0C
                        Absolute Pres.: 960.0 mbar
                        Voltage: 14.605 V
    
    005171 - Secondary Air Pump Relay (J299) 
                   P1433 - 004 - Open Circuit - Intermittent
                 Freeze Frame:
                        Fault Status: 00100100
                        Fault Priority: 0
                        Fault Frequency: 9
                        Reset counter: 255
                        Mileage: 219110 km
                        Time Indication: 0
                        Date: 2016.01.20
                        Time: 12:50:03
    
                 Freeze Frame:
                        RPM: 294 /min
                        Load: 76.8 %
                        Speed: 0.0 km/h
                        Temperature: 34.0C
                        Temperature: 34.0C
                        Absolute Pres.: 960.0 mbar
                        Voltage: 11.176 V
    
    001393 - Brake Switch (F) 
                   P0571 - 008 - Implausible Signal
                 Freeze Frame:
                        Fault Status: 01101000
                        Fault Priority: 0
                        Fault Frequency: 1
                        Reset counter: 255
                        Mileage: 219112 km
                        Time Indication: 0
                        Date: 2016.01.20
                        Time: 13:14:41
    
                 Freeze Frame:
                        RPM: 1176 /min
                        Load: 18.4 %
                        Speed: 46.0 km/h
                        Temperature: 80.0C
                        Temperature: 43.0C
                        Absolute Pres.: 960.0 mbar
                        Voltage: 14.351 V
    
    Readiness: 0000 1100
    
    -------------------------------------------------------------------------------
    Address 02: Auto Trans        Labels: 09G-927-750.clb
       Part No SW: 09G 927 750 HJ    HW: 09G 927 750 CJ
       Component: AQ 250 6F           1068  
       Revision: 00H38000    Serial number:               
       Coding: 0000072
       Shop #: WSC 08114 444 84076
       VCID: 005A88034606A7A72D9-8054
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 03: ABS Brakes        Labels: 3C0-614-095-C2.clb
       Part No SW: 3C0 614 095 S    HW: 3C0 614 095 S
       Component: ESP 440 C2     H015 0004  
       Revision:  H015       Serial number: 0100005710
       Coding: 0000000
       Shop #: WSC 05311 000 00000
       VCID: 323E12CBB82AC537EBD-8066
    
    3 Faults Found:
    01044 - Control Module Incorrectly Coded 
                000 -  - 
                 Freeze Frame:
                        Fault Status: 01100000
                        Fault Priority: 2
                        Fault Frequency: 3
                        Reset counter: 47
                        Mileage: 219120 km
                        Time Indication: 0
                        Date: 2016.01.20
                        Time: 20:52:13
    
    00599 - Plausibility of Pressure/Brake Light Switch 
                008 - Implausible Signal
                 Freeze Frame:
                        Fault Status: 01101000
                        Fault Priority: 3
                        Fault Frequency: 2
                        Reset counter: 48
                        Mileage: 219120 km
                        Time Indication: 0
                        Date: 2016.01.20
                        Time: 21:00:36
    
    00778 - Steering Angle Sensor (G85) 
                005 - No or Incorrect Basic Setting / Adaptation
                 Freeze Frame:
                        Fault Status: 01101000
                        Fault Priority: 3
                        Fault Frequency: 2
                        Reset counter: 48
                        Mileage: 219120 km
                        Time Indication: 0
                        Date: 2016.01.20
                        Time: 21:00:36
    
    
    -------------------------------------------------------------------------------
    Address 08: Auto HVAC        Labels: 1K0-820-047.lbl
       Part No: 1K0 820 047 EB
       Component: Climatic PQ35   090 0505  
       Shop #: WSC 00000 000 00000
       VCID: 688AB0A34E767FE7859-803C
    
    1 Fault Found:
    00229 - Refrigerant Pressure 
                002 - Lower Limit Exceeded
    
    -------------------------------------------------------------------------------
    Address 09: Cent. Elect.        Labels: 3C0-937-049-23-H.lbl
       Part No SW: 3C0 937 049 Q    HW: 3C0 937 049 Q
       Component: Bordnetz-SG     H46 1501  
       Revision: 00H46000    Serial number: 00000005468122
       Coding: 008C0F0340041A00470A00000F00000000285D435C0000
       Shop #: WSC 05311 123 12345
       VCID: 372823DF5348201FDC3-8062
    
       Subsystem 1 - Part No: 3C1 955 119   Labels: 1KX-955-119.CLB
       Component: Wischer VW461  012  0503  
       Coding: 00063445
       Shop #: WSC 05311  
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 15: Airbags        Labels: 3C0-909-605.lbl
       Part No SW: 3C0 909 605 K    HW: 3C0 909 605 K
       Component: 0N AIRBAG VW8R  029 2521  
       Revision: 10029000    Serial number: 003A3P2W7PWA  
       Coding: 0012366
       Shop #: WSC 05311 000 08193
       VCID: 2E0606BBAC12E1D78F5-807A
    
       Subsystem 1 - Part No: 3C0 959 339 A
       Component: BF-Gewichtsens. 006 0002
    
       Subsystem 2 - Serial number: 00000000032EPS
    
       Subsystem 3 - Serial number: 0001.01.000000600000000000†63
    
       Subsystem 4 - Serial number: 000000†6332MSME0E716159E†63
    
       Subsystem 5 - Serial number: 16159E†6342MSME105B60746†63
    
       Subsystem 6 - Serial number: B60746†6351HTS64IKQTM627†63
    
       Subsystem 7 - Serial number: QTM627†6361HTS6TLLE15C3U†63
    
       Subsystem 8 - Serial number: E15C3U†63727TS63IK2T6C39†63
    
       Subsystem 9 - Serial number: 2T6C39†63827TS63IKEPNQ25
    
       Subsystem 10 - Serial number: EPNQ25
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 16: Steering wheel        Labels: 3C0-953-549-SW20.lbl
       Part No SW: 3C0 953 549 H    HW: 3C0 953 549 H
       Component: J0527               0015  
       Revision: 00005000    Serial number: 3C9953507R    
       Coding: 0002014
       Shop #: WSC 05311 000 00000
       VCID: 313C1DC7BD2CFE2F927-8064
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 17: Instruments        Labels: 3C0-920-xxx-17.lbl
       Part No SW: 3C0 920 970 R    HW: 3C0 920 970 R
       Component: KOMBIINSTRUMENT VD1 4240  
       Revision: V0033000    Serial number: 00000000000000
       Coding: 0007205
       Shop #: WSC 01119 067 57207
       VCID: 333017CF4730CC3FE0B-8066
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 19: CAN Gateway        Labels: 3C0-907-530-V1.clb
       Part No SW: 3C0 907 530 C    HW: 3C0 907 951 A
       Component: Gateway         007 0040  
       Revision: 00007000    Serial number: 0700C0631304F6
       Coding: 3FFD0C0CD22002
       Shop #: WSC 05311 123 12345
       VCID: 211CED87EDCC4EAF027-8074
    
    1 Fault Found:
    01044 - Control Module Incorrectly Coded 
                000 -  - 
                 Freeze Frame:
                        Fault Status: 01100000
                        Fault Priority: 1
                        Fault Frequency: 2
                        Reset counter: 47
                        Mileage: 219086 km
                        Time Indication: 0
                        Date: 2016.01.19
                        Time: 09:52:59
    
    
    -------------------------------------------------------------------------------
    Address 1C: Position Sensing        Labels: 1Kx-919-xxx-1C.lbl
       Part No SW: 3C0 919 965 A    HW: 3C0 919 965 A
       Component: Kompass         001 0002  
       Revision: 00001000    Serial number: 1339817TQ3XP02
       Shop #: WSC 00000 000 00000
       VCID: 2E0606BBAC12E1D78F5-807A
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 25: Immobilizer        Labels: 3C0-959-433-25.clb
       Part No SW: 3C0 959 433 C    HW: 3C0 959 433 C
       Component:    IMMO         041 0364  
       Revision: 00041000    Serial number: VWZCZ000000000
       Shop #: WSC 64713 001 1048576
       VCID: 2A0E0AAB90FA8DF753D-807E
    
       Subsystem 1 - Part No: 3C0 905 861 H
       Component:    ELV          028 0380
       3C0905861H     ELV          028 0380   
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 42: Door Elect, Driver        Labels: 1K0-959-701-MIN2.lbl
       Part No: 1K0 959 701 K
       Component: Tuer-SG         024 2801  
       Coding: 0001205
       Shop #: WSC 05311 000 00000
       VCID: 36362EDB5442D917C75-8062
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 44: Steering Assist        Labels: 1Kx-909-144-G2V2.clb
       Part No: 1K1 909 144 K
       Component: EPS_ZFLS Kl.5   D06 1701  
       Shop #: WSC 00000 000 00000
       VCID: 333017CF4730CC3FE0B-8066
    
    2 Faults Found:
    02546 - Steering Limit Stop 
                005 - No or Incorrect Basic Setting / Adaptation
                 Freeze Frame:
                        Mileage: 9080 km
                        Temperature: 27.0C
                        Voltage: 14.60 V
                        Voltage: 14.30 V
    
    00778 - Steering Angle Sensor (G85) 
                000 -  - 
                 Freeze Frame:
    
    
    -------------------------------------------------------------------------------
    Address 46: Central Conv.        Labels: 3C0-959-433-46.clb
       Part No SW: 3C0 959 433 C    HW: 3C0 959 433 C
       Component:    KSG PQ46 RDK 041 0213  
       Revision: 00041000    Serial number: VWZCZ000000000
       Coding: 13900E88D1032E521804141FF00A0F0E081800
       Shop #: WSC 64713 001 104857
       VCID: 2A0E0AAB90FA8DF753D-807E
    
       Subsystem 1 - Component:   Sounder n.mounted     
    
       Subsystem 2 - Component:       NGS n.mounted     
    
       Subsystem 3 - Component:      IRUE n.mounted     
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 52: Door Elect, Pass.        Labels: 1K0-959-702-MIN2.lbl
       Part No: 1K0 959 702 K
       Component: Tuer-SG         024 2801  
       Coding: 0001204
       Shop #: WSC 05311 000 00000
       VCID: 372823DF5348201FDC3-8062
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 53: Parking Brake        Labels: 3C0-907-801-53.clb
       Part No SW: 3C0 907 801 B    HW: 3C0 907 801 B
       Component: EPB  VC8HC001   013 0001  
       Revision:   013       
       Coding: 0000013
       Shop #: WSC 131071 1023 2097151
       VCID: 211CED87EDCC4EAF027-8074
    
    1 Fault Found:
    00650 - Clutch Pedal Switch (F36) 
                010 - Open or Short to Plus - Intermittent
                 Freeze Frame:
                        Fault Status: 00101010
                        Fault Priority: 5
                        Fault Frequency: 5
                        Reset counter: 89
                        Mileage: 219120 km
                        Time Indication: 0
                        Date: 2016.01.20
                        Time: 20:00:48
    
                 Freeze Frame:
                        Voltage: 13.25 V
                        Count: 71
    
    
    -------------------------------------------------------------------------------
    Address 56: Radio        Labels: 1K0-035-161.lbl
       Part No SW: 1K0 035 161 A    HW: 1K0 035 161 A
       Component: Radio DE2       012 0015  
       Revision: 00012000    Serial number: VWZ4Z7F6117447
       Coding: 0040400
       Shop #: WSC 05311 000 08193
       VCID: 1D64D177D1B46A4F26F-8048
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 62: Door, Rear Left        Labels: 1K0-959-703-GEN2.lbl
       Part No: 3C9 959 703 A
       Component: Tuer-SG         021 2507  
       Coding: 0000144
       Shop #: WSC 05311 000 00000
       VCID: 313C1DC7BD2CFE2F927-8064
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 65: Tire Pressure        Labels: 3C0-959-433-65.lbl
       Part No SW: 3C0 959 433 C    HW: 3C0 959 433 C
       Component:    RDK              0391  
       Revision: 00041000    Serial number: VWZCZ000000000
       Coding: 0100101
       Shop #: WSC 05311 000 00000
       VCID: 2A0E0AAB90FA8DF753D-807E
    
    1 Fault Found:
    01521 - Sensor for Tire Pressure 
                004 - No Signal/Communication
                 Freeze Frame:
                        Fault Status: 01110100
                        Fault Priority: 4
                        Fault Frequency: 1
                        Reset counter: 47
                        Mileage: 219097 km
                        Time Indication: 0
                        Date: 2016.01.19
                        Time: 11:43:11
    
    
    -------------------------------------------------------------------------------
    Address 6D: Trunk Elect.        Labels: None
       Part No SW: 3C9 827 383 B    HW: 3C9 827 383 C
       Component: J605  HECKDECKEL    0405  
       Revision: 00H20001    
       Shop #: WSC 23250 384 715754
       VCID: 303A18C3B626F7279D9-8064
    
       Subsystem 1 - Part No: 3C9 827 384 B
       Component: J756  HECKDECKEL    0405
    
       Subsystem 2 - Serial number: 0600H20001001C0055
    
    3 Faults Found:
    00317 - Rear Lid Control Module (J605) 
                008 - Implausible Signal - Intermittent
                 Freeze Frame:
                        Fault Status: 00101000
                        Fault Priority: 3
                        Fault Frequency: 1
                        Reset counter: 88
                        Mileage: 218433 km
                        Time Indication: 0
                        Date: 2015.06.28
                        Time: 00:01:23
    
    00446 - Function Limitation due to Under-Voltage 
                002 - Lower Limit Exceeded - Intermittent
                 Freeze Frame:
                        Fault Status: 00100010
                        Fault Priority: 3
                        Fault Frequency: 10
                        Reset counter: 65
                        Mileage: 0 km
                        Time Indication: 0
    
    01330 - Central Control Module for Central Convenience (J393) 
                004 - No Signal/Communication - Intermittent
                 Freeze Frame:
                        Fault Status: 00100100
                        Fault Priority: 3
                        Fault Frequency: 6
                        Reset counter: 88
                        Mileage: 218433 km
                        Time Indication: 0
                        Date: 2015.11.13
                        Time: 00:00:02
    
    
    -------------------------------------------------------------------------------
    Address 72: Door, Rear Right        Labels: 1K0-959-704-GEN2.lbl
       Part No: 3C9 959 704 A
       Component: Tuer-SG         021 2507  
       Coding: 0000144
       Shop #: WSC 05311 000 00000
       VCID: 323E12CBB82AC537EBD-8066
    
    No fault code found.
    
    End----------(Elapsed Time: 01:15, VBatt start/end: 14.1V/14.2V)-----------
    Last edited by Uwe; 06-07-2017 at 10:46 AM. Reason: CODE tags

  2. #2
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    This is a very non-scientific approach but given enough time it will work...
    Try coding your ABS to 0000001. Then 0000002.....etc.
    At some point you will start to get request out of range errors. At this point start adding 3 to your values, then when you start getting request out of range errors start adding 5 etc.
    Eventually you will find a coding string that is accepted and gives you no more fault codes regarding incorrectly coded.
    Then you do G85 steering angle sensor basic settings (also may need to calibrate G200 and G201), clear faults from all modules and you should be good to go.

    I have done this before. Slow but eventually effective. In my case I ended up with a coding string of 001434.
    2011 Skoda Octavia vRS TDI DSG wagon|Revo Stage 1|Race Blue|Leather|Dynamic Xenons w 6000K|9w7 BT|THA475 Amp+active sub|Whiteline ALK|RVC|
    2009 R36 wagon|Biscay Blue|RVC|Tailgate|DAB RNS|ECU and DSG tune|LED DRL/Indicators|Full colour MFD|Quad LED tail rings| Climatronics upgrade| Dynaudio retrofit | B7 RLine Flat Steering Wheel|3AA CCM|B7 Adaptive Cruise with Front Assist|TPMS Direct

  3. #3
    Verified VCDS User Ashraf6119's Avatar
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    Could you please confirm your Vin Number as I have never seen before Passat with 1K or is it Jetta 2008 model.....?

    I can't even see Passat 1K on Wiki as well


    http://wiki.ross-tech.com/wiki/index...res#Volkswagen

  4. #4
    Verified VCDS User NZDubNurd's Avatar
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    Quote Originally Posted by Ashraf6119 View Post
    [COLOR="#0000FF"][SIZE=3]Could you please confirm your Vin Number as I have never seen before Passat with 1K or is it Jetta 2008 model.....?
    That will be the VIN from the Jetta ECU he fitted to the Passat.

  5. #5
    Verified VCDS User Ashraf6119's Avatar
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    OK I got it now Thanks....Fitted with Immobiliser been deleted that's why the Vin Number did not change

  6. #6
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    Yes Ashraf6119, that's another side issue (less important) that I'd like to change ... the VIN number ... so that the correct 2007 Passat VIN number is in the Jetta ECU. I assume that's possible with VCDS? CAN the VIN be changed?

    Kamold, that's an interesting solution. But explain why you would add 3 or 5 to your numbers (although I have already gotten out-of-range errors with many of the numbers I've tried) ... aren't you skipping potential coding that could work?

    As I understand it, the coding for any module is simply a summation of all the components it's connected to and must communicate with. Therefore, there MUST be a coding that will work somewhere out there in the universe ... but finding it is the issue! ... Is that assumption correct?

    I probably won't get back to this until tomorrow, I'll give it a try.

  7. #7
    Verified VCDS User Ashraf6119's Avatar
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    Can you try this code and let us know......

    Coding: 0013629 or Coding: 0013569

  8. Likes Uwe liked this post
  9. #8
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    Quote Originally Posted by Geoffzie View Post
    Yes Ashraf6119, that's another side issue (less important) that I'd like to change ... the VIN number ... so that the correct 2007 Passat VIN number is in the Jetta ECU. I assume that's possible with VCDS? CAN the VIN be changed?

    Kamold, that's an interesting solution. But explain why you would add 3 or 5 to your numbers (although I have already gotten out-of-range errors with many of the numbers I've tried) ... aren't you skipping potential coding that could work?

    As I understand it, the coding for any module is simply a summation of all the components it's connected to and must communicate with. Therefore, there MUST be a coding that will work somewhere out there in the universe ... but finding it is the issue! ... Is that assumption correct?

    I probably won't get back to this until tomorrow, I'll give it a try.
    1. Because it's a short coding string which is a hexadecimal long code converted to decimal. It's not a summary of all modules but rather a configuration parameter which tells the module how to behave. Only certain values are valid based on a config map from VW. Unfortunately for these abs units these maps do not appear to be widely available hence the guesswork
    2. I got the technique from Golfi_vend
    3. It works

  10. #9
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    Thanks Ashraf6119, those are two of the codes on my list I haven't tried yet. I'll let you know tomorrow.

    And thanks kamold, I knew there had to be a "method to your madness" ... I'll give it a go tomorrow as well.

    So, my question is, (I'm probably not understanding all this yet fully) ... if VW never pared the 2.5L engine with this particular ABS module, would there still be coding available for it? (theoretically)

  11. #10
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    Only 1 way to find out..

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