EVlAP, Sec Air, ABS/ESP Faults after steering repairs

   #1  

henryb

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I brought my 2006 A8L in for a groaning steering wheel sound... the sound only occurs when the engine is at idle. After some diagnostic work, my best guess was that the steering pump was a little weak? Purchased a used steering pump from Wolf Auto for $89 (local Audi Dealer wanted $900). Independent shop that replaced my leaking steering rack a few months back did the re & re of the steering pump and found that it did not address the groaning sound at all. So with more stethoscope type diagnostics, they determined that one of the tie-rod ends was the source of the groaning. Tell tale sign was a ripped outer boot. Ordered new part, installed, new alignment... the groaning steering sound is gone and the car drives nice.

But noticed that the ESP light was staying ON. Called the shop, they said maybe the steering angle sensor needs re-calibration... which I had to do the last time they did an alignment when they did the steering rack. I pulled out my laptop and ran a VCDS scan, the steering angle sensor seemed to be at 0.0 degrees at center, but I tried to re-calibrate it anyways, but would not allow that function to work, it was kicking out an error? Also I found a ton of new fault codes, many of which were probably due to a low battery voltage situation. So I cleared all of the codes, drove the car around the block... all of the low voltage type codes went away... but unfortunately, there were quite a handful of new codes that were not there before I brought the car in for the steering pump/tie-rod repair (I did a scan the night before I brought it in and saved the logs).

Here is what I'm seeing from VCDS now, please note some of the Engine codes were there before, including the Engine Mount Solenoid Valve codes, but all of the EVAP, MAF, Sec Air, ABS/ESP faults are new.

What I'm most concerned about is the Control Module Defective code in the 03 ABS section.

Code:
Saturday,13,May,2017,10:32:20:08168
VCDS -- Windows Based VAG/VAS Emulator Running on Windows XP x86
VCDS Version: 17.1.3.0  HEX-V2 CB: 0.4334.4
Data version: 20170320 DS267.7
www.Ross-Tech.com

Chassis Type: 4E (4E0)
Scan: 01 02 03 05 06 07 08 09 0E 0F 15 16 17 19 25 34 36 37 38 42
          46 47 4F 52 53 55 56 61 62 65 67 72 76 77

VIN: WAUML44E26N012097   Mileage: 211470km-131401miles

00-Steering Angle Sensor -- Status: OK 0000
01-Engine -- Status: Malfunction 0010
02-Auto Trans -- Status: Malfunction 0010
03-ABS Brakes -- Status: Malfunction 0010
05-Acc/Start Auth. -- Status: OK 0000
06-Seat Mem. Pass -- Status: OK 0000
07-Control Head -- Status: OK 0000
08-Auto HVAC -- Status: OK 0000
09-Cent. Elect. -- Status: OK 0000
0E-Media Player 1 -- Status: OK 0000
0F-Digital Radio -- Status: OK 0000
15-Airbags -- Status: OK 0000
16-Steering wheel -- Status: OK 0000
17-Instruments -- Status: Malfunction 0010
19-CAN Gateway -- Status: OK 0000
25-Immobilizer -- Status: OK 0000
34-Level Control -- Status: OK 0000
36-Seat Mem. Drvr -- Status: OK 0000
37-Navigation -- Status: OK 0000
38-Roof Electronics -- Status: OK 0000
42-Door Elect, Driver -- Status: Malfunction 0010
46-Central Conv. -- Status: OK 0000
47-Sound System -- Status: OK 0000
4F-Centr. Electr. II -- Status: OK 0000
52-Door Elect, Pass. -- Status: OK 0000
53-Parking Brake -- Status: Malfunction 0010
55-Headlight Range -- Status: OK 0000
56-Radio -- Status: OK 0000
61-Battery Regul. -- Status: OK 0000
62-Door, Rear Left -- Status: OK 0000
65-Tire Pressure -- Status: OK 0000
67-Voice Control -- Status: OK 0000
72-Door, Rear Right -- Status: OK 0000
76-Park Assist -- Status: OK 0000
77-Telephone -- Status: OK 0000
-------------------------------------------------------------------------------
Address 01: Engine        Labels: None
   Part No SW: 4E0 910 560 P    HW: 4E0 907 560 
   Component: 4.2L V8/5V      G   0010  
   Revision: --H01---    Serial number: AUX3Z0E8774746
   Coding: 0007773
   Shop #: WSC 02313 785 00200
   VCID: 2E0604104C16BBF78F5-807A

10 Faults Found:
18061 - Please check DTC Memory of ABS Controller 
            P1653 - 008 - 
             Freeze Frame:
                    Fault Status: 01101000
                    Fault Priority: 0
                    Fault Frequency: 2
                    Reset counter: 255
                    Mileage: 211472 km
                    Time Indication: 0

             Freeze Frame:
                    RPM: 683 /min
                    Load: 29.0 %
                    Speed: 0.0 km/h
                    Temperature: 93.0°C
                    Temperature: 33.0°C
                    Absolute Pres.: 0.0 mbar
                    Voltage: 14.351 V

17980 - Left Engine Mount Solenoid Valve (N144) 
            P1572 - 002 - Short to Ground
             Freeze Frame:
                    Fault Status: 01100010
                    Fault Priority: 0
                    Fault Frequency: 1
                    Reset counter: 255
                    Mileage: 211472 km
                    Time Indication: 0

             Freeze Frame:
                    RPM: 677 /min
                    Load: 28.6 %
                    Speed: 0.0 km/h
                    Temperature: 93.0°C
                    Temperature: 33.0°C
                    Absolute Pres.: 0.0 mbar
                    Voltage: 14.478 V

17833 - EVAP Purge Valve (N80) 
            P1425 - 002 - Short to Ground
             Freeze Frame:
                    Fault Status: 01100010
                    Fault Priority: 0
                    Fault Frequency: 1
                    Reset counter: 255
                    Mileage: 211472 km
                    Time Indication: 0

             Freeze Frame:
                    RPM: 677 /min
                    Load: 28.6 %
                    Speed: 0.0 km/h
                    Temperature: 93.0°C
                    Temperature: 33.0°C
                    Absolute Pres.: 0.0 mbar
                    Voltage: 14.478 V

17984 - Right Engine Mount Solenoid Valve (N145) 
            P1576 - 002 - Short to Ground
             Freeze Frame:
                    Fault Status: 01100010
                    Fault Priority: 0
                    Fault Frequency: 1
                    Reset counter: 255
                    Mileage: 211472 km
                    Time Indication: 0

             Freeze Frame:
                    RPM: 677 /min
                    Load: 28.6 %
                    Speed: 0.0 km/h
                    Temperature: 93.0°C
                    Temperature: 33.0°C
                    Absolute Pres.: 0.0 mbar
                    Voltage: 14.478 V

17880 - EVAP Leak Detection Pump 
            P1472 - 002 - Short to Ground
             Freeze Frame:
                    Fault Status: 01100010
                    Fault Priority: 0
                    Fault Frequency: 1
                    Reset counter: 255
                    Mileage: 211472 km
                    Time Indication: 0

             Freeze Frame:
                    RPM: 677 /min
                    Load: 28.6 %
                    Speed: 0.0 km/h
                    Temperature: 93.0°C
                    Temperature: 33.0°C
                    Absolute Pres.: 0.0 mbar
                    Voltage: 14.478 V

17843 - Secondary Air Pump Relay (J299) 
            P1435 - 002 - Short to Ground
             Freeze Frame:
                    Fault Status: 01100010
                    Fault Priority: 0
                    Fault Frequency: 1
                    Reset counter: 255
                    Mileage: 211472 km
                    Time Indication: 0

             Freeze Frame:
                    RPM: 677 /min
                    Load: 28.6 %
                    Speed: 0.0 km/h
                    Temperature: 93.0°C
                    Temperature: 33.0°C
                    Absolute Pres.: 0.0 mbar
                    Voltage: 14.478 V

17829 - Secondary Air Injection Solenoid Valve (N112) 
            P1421 - 002 - Short to Ground
             Freeze Frame:
                    Fault Status: 01100010
                    Fault Priority: 0
                    Fault Frequency: 1
                    Reset counter: 255
                    Mileage: 211472 km
                    Time Indication: 0

             Freeze Frame:
                    RPM: 677 /min
                    Load: 28.6 %
                    Speed: 0.0 km/h
                    Temperature: 93.0°C
                    Temperature: 33.0°C
                    Absolute Pres.: 0.0 mbar
                    Voltage: 14.478 V

17475 - Intake Air Switch-Over Valve (N335) 
            P1067 - 002 - Short to Ground
             Freeze Frame:
                    Fault Status: 01100010
                    Fault Priority: 0
                    Fault Frequency: 1
                    Reset counter: 255
                    Mileage: 211472 km
                    Time Indication: 0

             Freeze Frame:
                    RPM: 677 /min
                    Load: 28.6 %
                    Speed: 0.0 km/h
                    Temperature: 93.0°C
                    Temperature: 33.0°C
                    Absolute Pres.: 0.0 mbar
                    Voltage: 14.478 V

17876 - EVAP Canister Solenoid Valve 2 (N115) 
            P1468 - 002 - Short to Ground
             Freeze Frame:
                    Fault Status: 01100010
                    Fault Priority: 0
                    Fault Frequency: 1
                    Reset counter: 255
                    Mileage: 211472 km
                    Time Indication: 0

             Freeze Frame:
                    RPM: 677 /min
                    Load: 28.6 %
                    Speed: 0.0 km/h
                    Temperature: 93.0°C
                    Temperature: 33.0°C
                    Absolute Pres.: 0.0 mbar
                    Voltage: 14.478 V

16486 - Mass Air Flow Sensor (G70) 
            P0102 - 002 - Signal too Low
             Freeze Frame:
                    Fault Status: 01100010
                    Fault Priority: 0
                    Fault Frequency: 1
                    Reset counter: 255
                    Mileage: 211472 km
                    Time Indication: 0

             Freeze Frame:
                    RPM: 677 /min
                    Load: 28.6 %
                    Speed: 0.0 km/h
                    Temperature: 93.0°C
                    Temperature: 33.0°C
                    Absolute Pres.: 0.0 mbar
                    Voltage: 14.351 V

Readiness: 0010 1101

-------------------------------------------------------------------------------
Address 02: Auto Trans        Labels: 09E-927-156.lbl
   Part No SW: 4E1 910 156 E    HW: 09E 927 156 B
   Component: AG6 09E 4,2L5V USA  0100  
   Revision: --H01---    Serial number:        0068069
   Coding: 0000002
   Shop #: WSC 02313 785 00200
   VCID: 2514FB3C19E0F8AF7EF-8070

1 Fault Found:
009783 - Torque Management Feedback Signal A 
               P2637 - 000 - 
             Freeze Frame:
                    Fault Status: 01100000
                    Fault Priority: 0
                    Fault Frequency: 1
                    Reset counter: 40
                    Mileage: 211472 km
                    Time Indication: 0
                    Date: 2017.05.13
                    Time: 10:38:53

             Freeze Frame:
                    RPM: 672 /min
                    RPM: 640 /min
                    RPM: 0 /min
                    (no units): 30.0
                    (no units): 25.0
                    Temperature: 68.0°C
                    T.B. Angle: 0.0°


-------------------------------------------------------------------------------
Address 03: ABS Brakes        Labels: 4E0-910-517.lbl
   Part No SW: 4E0 910 517 B    HW: 4E0 614 517 N
   Component: ESP 5.7 allrad  H44 0500  
   Coding: 0007597
   Shop #: WSC 00000 000 00000
   VCID: 221EE02008CE0F971BD-8076

3 Faults Found:
18265 - Load Signal 
            P1857 - 000 - Error Message from ECU
00003 - Control Module 
            014 - Defective
01314 - Engine Control Module 
            013 - Check DTC Memory

-------------------------------------------------------------------------------
Address 53: Parking Brake        Labels: 4E0-910-801.clb
   Part No SW: 4E0 910 801 C    HW: 4E0 907 801 A
   Component: EPB  A32C0220   H02 0220  
   Revision: A32C0220    
   Coding: 0000532
   Shop #: WSC 02610 444 72962
   VCID: 1F18E9D43BBC227F343-804A

1 Fault Found:
02596 - Rear Brake Pads Worn 
            008 - Implausible Signal
             Freeze Frame:
                    Fault Status: 01111000
                    Fault Priority: 6
                    Fault Frequency: 1
                    Reset counter: 16
                    Time Indication: 0

             Freeze Frame:
                    Voltage: 9.11 V
                    Count: 61
-------------------------------------------------------------------------------
 
   #2  

Uwe

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Let's start here:
http://wiki.ross-tech.com/wiki/index.php/00003

There's a special note that applies to your car:

When found in Audi A8/S8 (4E): Audi A8 (4E) Brake Electronics, this Fault Code may have been stored after performing an Output Test in the Brake Electronics Control Module w/o following the proper Instructions. To clear this Fault Code, please perform/repeat the following Steps 3 (THREE) times:

Switch the Ignition OFF for 5 Seconds, then Switch it ON again.
Clear Fault Codes in Brake Electronics Control Module, then exit out of the Control Module.

-Uwe-
 
   #3  

henryb

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Let's start here:
http://wiki.ross-tech.com/wiki/index.php/00003

There's a special note that applies to your car:

-Uwe-

Ok, that was some good information. And I believe I did run an Output test on the brake system, as the parking brake wouldn't come off at one point yesterday? But it eventually did come off. Anyways, the procedure did clear one of the ABS fault codes... Thank you for the information. Here is what is left on the 03 ABS Module codes (all of the other codes in the other modules remained the same):

Code:
Address 03: ABS Brakes        Labels: 4E0-910-517.lbl
   Part No SW: 4E0 910 517 B    HW: 4E0 614 517 N
   Component: ESP 5.7 allrad  H44 0500  
   Coding: 0007597
   Shop #: WSC 00000 000 00000
   VCID: 221EE02008CE0F971BD-8076

2 Faults Found:
18265 - Load Signal 
            P1857 - 000 - Error Message from ECU
00003 - Control Module 
            014 - Defective
 
   #4  

Jack@European_Parts

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I'd probably fix those shorts to ground by tracing WD checking fuses/shared tracks such as a consumer/FP relay & further isolation though unplugging them one by one if the relay or fuse is not the cause.

Then move forward with ABS repair since you have a network message freaking the ABS out.
 
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