06 new beetle P0411 secondary air injection insufficient flow detected

   #1  

kemosaabe

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Thanks for the opportunity to post my problem. I'm an old guy that understands point and condensers so please be patient with me.

Performed output test of components (air pump and valve that directs air to exhaust) for SAI successfully. This is a 1- bank system. Measuring block 030 reporting 00011 for bank 1 sensor 1 never to change. O2 sensor replaced but same results. Now at a total loss. The connectors are different so cannot swap with rear O2 sensor. Wiring would always be a possibility but hate to go there if I don't have to. Tried to display O2 sensor voltage but cannot find measuring block for voltage from each O2 sensor. Any input would be welcomed. How does ecu verify SAI is functional? Would make sense O2 sensor required. On another note, if O2 sensor defective, why is fault not reported?
 
   #2  

Jack@European_Parts

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Thanks for the opportunity to post my problem. I'm an old guy that understands point and condensers so please be patient with me.

Performed output test of components (air pump and valve that directs air to exhaust) for SAI successfully. This is a 1- bank system. Measuring block 030 reporting 00011 for bank 1 sensor 1 never to change. O2 sensor replaced but same results. Now at a total loss. The connectors are different so cannot swap with rear O2 sensor. Wiring would always be a possibility but hate to go there if I don't have to. Tried to display O2 sensor voltage but cannot find measuring block for voltage from each O2 sensor. Any input would be welcomed. How does ecu verify SAI is functional? Would make sense O2 sensor required. On another note, if O2 sensor defective, why is fault not reported?
progress.gif



Hello OP and welcome to the VCDS forum..........congratulation's on getting verified.

I come from that time of "points"........ hell even magnetos.......... ;)

Does the SAI pump operate using test of outputs or direct tests?

0x01-03 GO

0x01-04-077 ON


How about fuses?

Is combi functional and or port free of carbon to CAT through head or pipes.....?

Links below helpful to understanding my lingo.

http://forums.ross-tech.com/showthread.php?3147-What-is-Jack-talking-about-0x01-08-000

Do you have a book or RTFB?

https://www.erwin.vw.com/erwin/showHome.do


Please see the JPPSG here.

http://forums.ross-tech.com/showthr...essional-Problem-Solver-Guide-quot-JPPSG-quot

Please post an auto-scan and here is how & it will give us some details....... even though no DTC's are present.

 
   #3  

kemosaabe

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Hi Jack, For a guy from the "points" era, you have managed to adapt. Me on the other hand, daily driver is 85 Saab 900 turbo SPG. Just about all I can handle comfortably. Even bought 68 Barracuda to make me feel good.

Wanted to start this reply with answering your questions but issues are changing.

Well for some reason the SAI on readiness window shows passed but P0411 fault remains. Need to learn how to insert screen shot or attach file. This would help. What is not ready is O2 sensor.

Readiness Status: 0010 0000
Exhaust Gas Recirculation: Passed
Oxygen Sensor Heating: Passed
Oxygen Sensor(s): Failed or Incomplete
Air Conditioning: Passed
Secondary Air Injection: Passed
Evaporative Emissions: Passed
Catalyst Heating: Passed
Catalytic Converter(s): Passed

Does the SAI pump operate using test of outputs or direct tests? Is combi functional and or port free of carbon to CAT through head or pipes.....? - Testing output for SAI are successful. Even took valve off and blew through air pump connection, at valve opening, to verify pass through the valve. Pending is blowing through valve when mounted. Hope this will verify lack of any carbon. Can I not inject air from an air compressor into valve, when activated, and monitor the one good O2 sensor reporting for change or will ECU adapt to lean condition.


0x01-03 GO - Successful output test for air pump and valve.

0x01-04-077 ON - Neglected to reconnect air pump to valve when test initiated. Test indicated "abort". Is it possible to re-initiate test? From what I have observed, it goes into test when cold and on its own.


How about fuses? Chased fuses and relays prior to knowing I can initiate output test. O2 sensor heating circuit would suspect fused but output volotage, wideband in this case, is generated by O2 sensor itself is it not.

Do you have a book or RTFB? - Own a Bentley Publishers service manual.


Autoscan as follows:

Code:
Saturday,11,November,2017,11:30:28:61840
VCDS -- Windows Based VAG/VAS Emulator Running on Windows 10 x64
VCDS Version: 17.8.0.1 (x64)
Data version: 20170721 DS276.2
www.Ross-Tech.com


VIN: 3VWRF31YX6M330145   License Plate: 
Mileage: 137140km-85214mi   Repair Order: 



--------------------------------------------------------------------------------
--------------------------------------------------------------------------------


Chassis Type: 1Y (1Y - VW New Beetle Cab (2003 > 2010))
Scan: 01 02 03 08 15 17 19 25 26 29 35 37 39 46 54 56 65 75
 
VIN: 3VWRF31YX6M330145   Mileage: 137140km-85214miles
-------------------------------------------------------------------------------
Address 01: Engine        Labels: 06A-906-032-BGP.lbl
   Part No SW: 07K 906 032 B    HW: Hardware No 
   Component: R5              G   7828  
   Revision: --------    Serial number: VWZ5Z0F4238213
   Coding: 0000003
   Shop #: WSC 00066 000 00000
   VCID: 285F26CC98028B06E2-5140

1 Fault Found:
001041 - Secondary Air Injection System 
               P0411 - 001 - Incorrect Flow Detected - MIL ON
             Freeze Frame:
                    Fault Status: 11100001
                    Fault Priority: 0
                    Fault Frequency: 1
                    Reset counter: 255
                    Mileage: 136957 km
                    Time Indication: 0

             Freeze Frame:
                    RPM: 949 /min
                    Load: 27.8 %
                    Speed: 0.0 km/h
                    Temperature: 24.0°C
                    Temperature: 23.0°C
                    Absolute Pres.: 990.0 mbar
                    Voltage: 14.224 V

Readiness: 0010 0000

-------------------------------------------------------------------------------
Address 02: Auto Trans        Labels: 09G-927-750.clb
   Part No SW: 09G 927 750 CG    HW: 09G 927 750 CG
   Component: AQ 250 6F           0759  
   Revision: 00H27000    Serial number:               
   Coding: 0000008
   Shop #: WSC 00000 000 00000
   VCID: 78FF368C0822DB86B2-5124

No fault code found.

-------------------------------------------------------------------------------
Address 03: ABS Brakes        Labels: 1C0-907-37x-ESP-F.lbl
   Part No: 1C0 907 379 Q
   Component: ESP FRONT MK60      0101  
   Coding: 0019978
   Shop #: WSC 00066 000 00000
   VCID: 387FF68C48A21B8672-5124

No fault code found.

-------------------------------------------------------------------------------
Address 15: Airbags        Labels: 1T0-909-605.lbl
   Part No: 6Q0 909 605 AL
   Component: 01 AIRBAG VW71      0811  
   Coding: 0012337
   Shop #: WSC 00066 000 00000
   VCID: 01095B685BF89A4E85-5140

   Subsystem 1 - Part No: 1C0 959 339 F
   Component: BF-Gewichtsens. 006 0007

No fault code found.

-------------------------------------------------------------------------------
Address 17: Instruments        Labels: None
   Part No: 1C0 920 501 T
   Component: KOMBI+WEGFAHRS. M73 V01  
   Coding: 11234
   Shop #: WSC 25096  
   VCID: 295923C8D308B20EFD-4B00

No fault code found.

-------------------------------------------------------------------------------
Address 19: CAN Gateway        Labels: 6N0-909-901-19.lbl
   Part No: 6N0 909 901 
   Component: Gateway K<->CAN    V012  
   Coding: 00006
   Shop #: WSC 00066  
   VCID: 70EF0EAC305283C67A-4AE8

No fault code found.

-------------------------------------------------------------------------------
Address 25: Immobilizer        Labels: 1C0-920-xxx-25.clb
   Part No SW: 1C0 920 501 T    HW: 1C0 920 501 T
   Component: IMMO                X007  
   Revision: xxxxxxxx    Serial number: VWZ5Z0F4238213
   Shop #: WSC 25096 444 85853
   VCID: 295923C88308B20EFD-5140

No fault code found.

-------------------------------------------------------------------------------
Address 26: Auto Roof        Labels: 1Y0-959-255-HYD.lbl
   Part No: 1Y0 959 255 C
   Component:  VSG  NBC           3601  
   Shop #: WSC 00000 000 00000
   VCID: 408F9E6C10725346CA-5124

No fault code found.

-------------------------------------------------------------------------------
Address 46: Central Conv.        Labels: 1C0-959-799.lbl
   Part No: 1C0 959 799 G
   Component: 6J Komfortgerát HLO 0004  
   Coding: 00256
   Shop #: WSC 00066  
   VCID: 3B75E9802994309E9F-4B00

   Subsystem 1 - Part No: 1Y1959801C
   Component: 6J Tõrsteuer.FS KLO 0005  

   Subsystem 2 - Part No: 1Y1959802D
   Component: 6J Tõrsteuer.BF KLO 0005  

   Subsystem 3 - Part No: 1Y0959811
   Component: 6J Tõrsteuer.HL KLO 0005  

   Subsystem 4 - Part No: 1Y0959812
   Component: 6J Tõrsteuer.HR KLO 0005  

No fault code found.

-------------------------------------------------------------------------------
Address 56: Radio        Labels: 1J0-035-18x-56.lbl
   Part No: 1C0 035 196 BP
   Component:  RADIO DE2         0006  
   Coding: 06031
   Shop #: WSC 00066  
   VCID: 6ED310D42A66953668-51B6

No fault code found.

End-------------------------(Elapsed Time: 03:59)--------------------------


Hope I have answered all of your questions Jack. Only had to write this three times. Again, many thanks for your response.
 
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   #4  

Jack@European_Parts

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Please do me a favor and clear all error codes and recode the controller, then repost a new auto-scan immediately afterward.

Please be sure your VCDS system is configured with a valid tester #, WSC and importer ID.

0x01-07-Recode with same data 0000003

Part No SW: 07K 906 032 B HW: Hardware No
Component: R5 G 7828 <<<<<<<<<<<<<<<<<<<<<<<<<<<Firmware update needed 9940 or higher after dropped part # supersession on SVM!
Revision: -------- Serial number: VWZ5Z0F4238213
Coding: 0000003
Shop #: WSC 00066 000 00000

RTFB has clear position on all questions or test procedures and especially on the use of compressed air on SAI system is not permitted ....NIX that!



Thank you
 
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   #5  

kemosaabe

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Hi Jack,

Code:
Tuesday,14,November,2017,13:22:46:61840
VCDS -- Windows Based VAG/VAS Emulator Running on Windows 10 x64
VCDS Version: 17.8.0.1 (x64)
Data version: 20170721 DS276.2
www.Ross-Tech.com


VIN: 3VWRF31YX6M330145   License Plate: 


Chassis Type: 1Y (1Y - VW New Beetle Cab (2003 > 2010))
Scan: 01 02 03 08 15 17 19 25 26 29 35 37 39 46 54 56 65 75
 
VIN: 3VWRF31YX6M330145   Mileage: 137200km-85252miles
-------------------------------------------------------------------------------
Address 01: Engine        Labels: 06A-906-032-BGP.lbl
   Part No SW: 07K 906 032 B    HW: Hardware No 
   Component: R5              G   7828  
   Revision: --------    Serial number: VWZ5Z0F4238213
   Coding: 0000003
   Shop #: WSC 00066 000 00000
   VCID: 285F26CC98028B06E2-5140

No fault code found.
Readiness: 0110 1101

-------------------------------------------------------------------------------
Address 02: Auto Trans        Labels: 09G-927-750.clb
   Part No SW: 09G 927 750 CG    HW: 09G 927 750 CG
   Component: AQ 250 6F           0759  
   Revision: 00H27000    Serial number:               
   Coding: 0000008
   Shop #: WSC 00000 000 00000
   VCID: 78FF368C0822DB86B2-5140

No fault code found.

-------------------------------------------------------------------------------
Address 03: ABS Brakes        Labels: 1C0-907-37x-ESP-F.lbl
   Part No: 1C0 907 379 Q
   Component: ESP FRONT MK60      0101  
   Coding: 0019978
   Shop #: WSC 00066 000 00000
   VCID: 387FF68C48A21B8672-5140

No fault code found.

-------------------------------------------------------------------------------
Address 15: Airbags        Labels: 1T0-909-605.lbl
   Part No: 6Q0 909 605 AL
   Component: 01 AIRBAG VW71      0811  
   Coding: 0012337
   Shop #: WSC 00066 000 00000
   VCID: 01095B685BF89A4E85-5140

   Subsystem 1 - Part No: 1C0 959 339 F
   Component: BF-Gewichtsens. 006 0007

No fault code found.

-------------------------------------------------------------------------------
Address 17: Instruments        Labels: None
   Part No: 1C0 920 501 T
   Component: KOMBI+WEGFAHRS. M73 V01  
   Coding: 11234
   Shop #: WSC 25096  
   VCID: 295923C8D308B20EFD-4AE8

No fault code found.

-------------------------------------------------------------------------------
Address 19: CAN Gateway        Labels: 6N0-909-901-19.lbl
   Part No: 6N0 909 901 
   Component: Gateway K<->CAN    V012  
   Coding: 00006
   Shop #: WSC 00066  
   VCID: 70EF0EAC305283C67A-4B00

No fault code found.

-------------------------------------------------------------------------------
Address 25: Immobilizer        Labels: 1C0-920-xxx-25.clb
   Part No SW: 1C0 920 501 T    HW: 1C0 920 501 T
   Component: IMMO                X007  
   Revision: xxxxxxxx    Serial number: VWZ5Z0F4238213
   Shop #: WSC 25096 444 85853
   VCID: 295923C88308B20EFD-5140

No fault code found.

-------------------------------------------------------------------------------
Address 26: Auto Roof        Labels: 1Y0-959-255-HYD.lbl
   Part No: 1Y0 959 255 C
   Component:  VSG  NBC           3601  
   Shop #: WSC 00000 000 00000
   VCID: 408F9E6C10725346CA-5124

No fault code found.

-------------------------------------------------------------------------------
Address 46: Central Conv.        Labels: 1C0-959-799.lbl
   Part No: 1C0 959 799 G
   Component: 6J Komfortgerát HLO 0004  
   Coding: 00256
   Shop #: WSC 00066  
   VCID: 3B75E9802994309E9F-4B00

   Subsystem 1 - Part No: 1Y1959801C
   Component: 6J Tõrsteuer.FS KLO 0005  

   Subsystem 2 - Part No: 1Y1959802D
   Component: 6J Tõrsteuer.BF KLO 0005  

   Subsystem 3 - Part No: 1Y0959811
   Component: 6J Tõrsteuer.HL KLO 0005  

   Subsystem 4 - Part No: 1Y0959812
   Component: 6J Tõrsteuer.HR KLO 0005  

No fault code found.

-------------------------------------------------------------------------------
Address 56: Radio        Labels: 1J0-035-18x-56.lbl
   Part No: 1C0 035 196 BP
   Component:  RADIO DE2         0006  
   Coding: 06031
   Shop #: WSC 00066  
   VCID: 6ED310D42A66953668-51B6

No fault code found.

End-------------------------(Elapsed Time: 03:59)--------------------------

Please be sure your VCDS system is configured with a valid tester #, WSC and importer ID.
Used default entries on "Coding" page. Was not sure what valid tester was. WSC left at 00066. Said coding accepted.

Thanks!
 
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   #7  

kemosaabe

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Will do.

On another note. Disassembled all SAI system components. Verified piping was not clogged and valve operated correctly. Passed air through valve as output test was conducted. Even ran engine with all components removed to verify exhaust was present where piping connects to cylinder head.

Disconnected B1S1 O2 sensor in effort to see if fault code is received for bad O2 sensor. Code received for O2 heater disconnected but that's all. B1S1 impedance and voltage did not change from previous scans. How is that possible?
 
   #8  

Jack@European_Parts

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On another note. Disassembled all SAI system components. Verified piping was not clogged and valve operated correctly. Passed air through valve as output test was conducted. Even ran engine with all components removed to verify exhaust was present where piping connects to cylinder head.

What about from the head ports to the combi is that clear too?


Disconnected B1S1 O2 sensor in effort to see if fault code is received for bad O2 sensor. Code received for O2 heater disconnected but that's all. B1S1 impedance and voltage did not change from previous scans. How is that possible

I know it makes you kind of wonder now doesn't it?

Nevertheless the aforementioned in last post is required.............
 
   #9  

kemosaabe

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My engine is a 2.5 liter. Have read reference to a combi valve but understand that type of hardware is different than mine. I do have the valve but is electrically actuated and not by vacuum.
My understanding my be totally wrong but it just a name and essentially does the same thing. When I disassembled all the hardware associated with SAI system, this included piping from "combi" valve to two "head" ports on either side of head (exhaust side). Engine was started and I could feel exhaust coming from these two openings which told me opening was clear of debris. Guess air pump must overcome exhaust pressure.

My wife got home too late yesterday. Will re-code per your instructions soon and post.
 
   #10  

Jack@European_Parts

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10-4

Just trying to be sure the paths are clear that's all.

To reiterate ............

Part No SW: 07K 906 032 B HW: Hardware No
Component: R5 G 7828 <<<<<<<<<<<<<<<<<<<<<<<<<<<Firmware update needed 9940 or higher after dropped part # supersession on SVM!
Revision: -------- Serial number: VWZ5Z0F4238213
Coding: 0000003
Shop #: WSC 00066 000 00000
 
   #11  

kemosaabe

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OK Jack here we go.

Code:
Thursday,16,November,2017,19:48:14:61840
VCDS -- Windows Based VAG/VAS Emulator Running on Windows 10 x64
VCDS Version: 17.8.0.1 (x64)
Data version: 20170721 DS276.2
www.Ross-Tech.com


VIN: 3VWRF31YX6M330145   License Plate: 


Chassis Type: 1Y (1Y - VW New Beetle Cab (2003 > 2010))
Scan: 01 02 03 08 15 17 19 25 26 29 35 37 39 46 54 56 65 75
 
VIN: 3VWRF31YX6M330145   Mileage: 137310km-85320miles
-------------------------------------------------------------------------------
Address 01: Engine        Labels: 06A-906-032-BGP.lbl
   Part No SW: 07K 906 032 B    HW: Hardware No 
   Component: R5              G   7828  
   Revision: --------    Serial number: VWZ5Z0F4238213
   Coding: 0000003
   Shop #: WSC 00000 000 00000
   VCID: 285F26CC98028B06E2-5124

No fault code found.
Readiness: 0110 1101

-------------------------------------------------------------------------------
Address 02: Auto Trans        Labels: 09G-927-750.clb
   Part No SW: 09G 927 750 CG    HW: 09G 927 750 CG
   Component: AQ 250 6F           0759  
   Revision: 00H27000    Serial number:               
   Coding: 0000008
   Shop #: WSC 00000 000 00000
   VCID: 78FF368C0822DB86B2-5140

No fault code found.

-------------------------------------------------------------------------------
Address 03: ABS Brakes        Labels: 1C0-907-37x-ESP-F.lbl
   Part No: 1C0 907 379 Q
   Component: ESP FRONT MK60      0101  
   Coding: 0019978
   Shop #: WSC 00066 000 00000
   VCID: 387FF68C48A21B8672-5140

No fault code found.

-------------------------------------------------------------------------------
Address 15: Airbags        Labels: 1T0-909-605.lbl
   Part No: 6Q0 909 605 AL
   Component: 01 AIRBAG VW71      0811  
   Coding: 0012337
   Shop #: WSC 00066 000 00000
   VCID: 01095B685BF89A4E85-5124

   Subsystem 1 - Part No: 1C0 959 339 F
   Component: BF-Gewichtsens. 006 0007

No fault code found.

-------------------------------------------------------------------------------
Address 17: Instruments        Labels: None
   Part No: 1C0 920 501 T
   Component: KOMBI+WEGFAHRS. M73 V01  
   Coding: 11234
   Shop #: WSC 25096  
   VCID: 295923C8D308B20EFD-4B00

No fault code found.

-------------------------------------------------------------------------------
Address 19: CAN Gateway        Labels: 6N0-909-901-19.lbl
   Part No: 6N0 909 901 
   Component: Gateway K<->CAN    V012  
   Coding: 00006
   Shop #: WSC 00066  
   VCID: 70EF0EAC305283C67A-4B00

No fault code found.

-------------------------------------------------------------------------------
Address 25: Immobilizer        Labels: 1C0-920-xxx-25.clb
   Part No SW: 1C0 920 501 T    HW: 1C0 920 501 T
   Component: IMMO                X007  
   Revision: xxxxxxxx    Serial number: VWZ5Z0F4238213
   Shop #: WSC 25096 444 85853
   VCID: 295923C88308B20EFD-5140

No fault code found.

-------------------------------------------------------------------------------
Address 26: Auto Roof        Labels: 1Y0-959-255-HYD.lbl
   Part No: 1Y0 959 255 C
   Component:  VSG  NBC           3601  
   Shop #: WSC 00000 000 00000
   VCID: 408F9E6C10725346CA-5140

No fault code found.

-------------------------------------------------------------------------------
Address 46: Central Conv.        Labels: 1C0-959-799.lbl
   Part No: 1C0 959 799 G
   Component: 6J Komfortgerát HLO 0004  
   Coding: 00256
   Shop #: WSC 00066  
   VCID: 3B75E9802994309E9F-4B00

   Subsystem 1 - Part No: 1Y1959801C
   Component: 6J Tõrsteuer.FS KLO 0005  

   Subsystem 2 - Part No: 1Y1959802D
   Component: 6J Tõrsteuer.BF KLO 0005  

   Subsystem 3 - Part No: 1Y0959811
   Component: 6J Tõrsteuer.HL KLO 0005  

   Subsystem 4 - Part No: 1Y0959812
   Component: 6J Tõrsteuer.HR KLO 0005  

No fault code found.

-------------------------------------------------------------------------------
Address 56: Radio        Labels: 1J0-035-18x-56.lbl
   Part No: 1C0 035 196 BP
   Component:  RADIO DE2         0006  
   Coding: 06031
   Shop #: WSC 00066  
   VCID: 6ED310D42A66953668-51B6

No fault code found.

End-------------------------(Elapsed Time: 03:59)--------------------------




Guess re-coding clears faults. Before "coding", checked readiness page; all systems indicated "passed" but P0411 fault in place?????????????????????????

Thanks for sticking with me.
 
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   #12  

Jack@European_Parts

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16795/P0411/001041 - Secondary Air Injection System: Incorrect Flow Detected [h=4]Possible Symptoms[/h]
  • Malfunction Indicator Light (MIL) ON
[h=4]Possible Causes[/h]
  • Fuel Pump Relay (J17) faulty
  • Hoses/Pipes to/between Components faulty/clogged
  • Secondary Air Injection Pump (V101) faulty
  • Secondary Air Injection Pump Relay (J299) faulty
  • Secondary Air Injection Solenoid Valve (N112) faulty
[h=4]Possible Solutions[/h]
  • Check Fuel Pump Relay (J17)
  • Check Hoses/Pipes to/between Components
    • Check Secondary Air Injection Hoses/Pipes for Carbonization
  • Check Secondary Air Injection Pump (V101)
  • Check Secondary Air Injection Pump Relay (J299)
  • Check Secondary Air Injection Solenoid Valve (N112)


Please recode with something other than zeros in WSC...............please configure VCDS..........

Do it here......

options-2.png
 
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   #13  

kemosaabe

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I did read the online manual for "options screen" prior to performing coding the first time warning me not to make changes in the options screen itself. Sorry for the misunderstanding.

OK will do the following:

From options screen.
Shop Name= Ross-Tech LLC.
WSC= 03743
VZ/Importer= 444 (for USA)
Equipment= 00001

Apply and Save.


Verify parameters on "option" screen populate same parameters on "coding" screen. With software coding value of 00003, perform "Di it!"
 
   #15  

kemosaabe

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I needed that.

Checked readiness status before coding. All parameters show ready but P0411 fault present.

Code:
Sunday,05,November,2017,13:37:52:61840
VCDS -- Windows Based VAG/VAS Emulator Running on Windows 10 x64
VCDS Version: 17.8.0.1 (x64)
Data version: 20170721 DS276.2
www.Ross-Tech.com





--------------------------------------------------------------------------------
--------------------------------------------------------------------------------


                Address 01: Engine  (07K 906 032 B)

13:37:38
  0.8 %   Sec. Air Injection System Air Mass
  Test OFF   Result Sec. Air Injection System

--------------------------------------------------------------------------------
--------------------------------------------------------------------------------


                Address 01: Engine  (07K 906 032 B)

13:41:33
  -100.0 %   Sec. Air Injection System Air Mass
  Test OFF   Result Sec. Air Injection System

--------------------------------------------------------------------------------
--------------------------------------------------------------------------------


                Address 01: Engine  (07K 906 032 B)

13:42:49
  -100.0 %   Sec. Air Injection System Air Mass
  Test OFF   Result Sec. Air Injection System
Saturday,11,November,2017,11:57:00:61840
VCDS -- Windows Based VAG/VAS Emulator Running on Windows 10 x64
VCDS Version: 17.8.0.1 (x64)
Data version: 20170721 DS276.2
www.Ross-Tech.com





--------------------------------------------------------------------------------
--------------------------------------------------------------------------------


Readiness Status: 0010 0000
Exhaust Gas Recirculation: Passed
Oxygen Sensor Heating: Passed
Oxygen Sensor(s): Failed or Incomplete
Air Conditioning: Passed
Secondary Air Injection: Passed
Evaporative Emissions: Passed
Catalyst Heating: Passed
Catalytic Converter(s): Passed



--------------------------------------------------------------------------------
--------------------------------------------------------------------------------


Readiness Status: 0010 0000
Exhaust Gas Recirculation: Passed
Oxygen Sensor Heating: Passed
Oxygen Sensor(s): Failed or Incomplete
Air Conditioning: Passed
Secondary Air Injection: Passed
Evaporative Emissions: Passed
Catalyst Heating: Passed
Catalytic Converter(s): Passed


Tuesday,14,November,2017,18:00:54:61840
VCDS -- Windows Based VAG/VAS Emulator Running on Windows 10 x64
VCDS Version: 17.8.0.1 (x64)
Data version: 20170721 DS276.2
www.Ross-Tech.com





--------------------------------------------------------------------------------
--------------------------------------------------------------------------------


                Address 01: Engine       Labels: 06A-906-032-BGP.lbl
Control Module Part Number: 07K 906 032 B    HW: Hardware No 
  Component and/or Version: R5              G   7828
           Software Coding: 0000003
            Work Shop Code: WSC 00066 000 00000
                      VCID: 285F26CC98028B06E2-5140
2 Faults Found:

005170 - Secondary Air Injection Solenoid Valve (N112) 
               P1432 - 004 - Open Circuit
             Freeze Frame:
                    Fault Status: 01100100
                    Fault Priority: 0
                    Fault Frequency: 1
                    Reset counter: 255
                    Mileage: 137202 km
                    Time Indication: 0

             Freeze Frame:
                    RPM: 937 /min
                    Load: 38.0 %
                    Speed: 0.0 km/h
                    Temperature: 45.0°C
                    Temperature: 29.0°C
                    Absolute Pres.: 980.0 mbar
                    Voltage: 11.049 V

000048 - Oxygen (Lambda) Sensor B1 S1: Heating Circuit 
               P0030 - 004 - Malfunction / Open Circuit
             Freeze Frame:
                    Fault Status: 01100100
                    Fault Priority: 0
                    Fault Frequency: 1
                    Reset counter: 255
                    Mileage: 137202 km
                    Time Indication: 0

             Freeze Frame:
                    RPM: 685 /min
                    Load: 26.7 %
                    Speed: 0.0 km/h
                    Temperature: 77.0°C
                    Temperature: 27.0°C
                    Absolute Pres.: 980.0 mbar
                    Voltage: 13.843 V


Readiness: 0110 1101
Saturday,18,November,2017,16:49:09:61840
VCDS -- Windows Based VAG/VAS Emulator Running on Windows 10 x64
VCDS Version: 17.8.0.1 (x64)
Data version: 20170721 DS276.2
www.Ross-Tech.com





--------------------------------------------------------------------------------
--------------------------------------------------------------------------------


Readiness Status: 0000 0000
Exhaust Gas Recirculation: Passed
Oxygen Sensor Heating: Passed
Oxygen Sensor(s): Passed
Air Conditioning: Passed
Secondary Air Injection: Passed
Evaporative Emissions: Passed
Catalyst Heating: Passed
Catalytic Converter(s): Passed




Here is most recent auto scan after coding.

Code:
Saturday,18,November,2017,17:11:21:61840
VCDS -- Windows Based VAG/VAS Emulator Running on Windows 10 x64
VCDS Version: 17.8.0.1 (x64)
Data version: 20170721 DS276.2
www.Ross-Tech.com

Dealer/Shop Name: Ross-Tech LLC.
Workshop Code: 444 03743 000001



Chassis Type: 1Y (1Y - VW New Beetle Cab (2003 > 2010))
Scan: 01 02 03 08 15 17 19 25 26 29 35 37 39 46 54 56 65 75
 
VIN: 3VWRF31YX6M330145   Mileage: 137470km-85419miles
-------------------------------------------------------------------------------
Address 01: Engine        Labels: 06A-906-032-BGP.lbl
   Part No SW: 07K 906 032 B    HW: Hardware No 
   Component: R5              G   7828  
   Revision: --------    Serial number: VWZ5Z0F4238213
   Coding: 0000003
   Shop #: WSC 03743 444 00001
   VCID: 285F26CC98028B06E2-5140

No fault code found.
Readiness: 0110 1101

-------------------------------------------------------------------------------
Address 02: Auto Trans        Labels: 09G-927-750.clb
   Part No SW: 09G 927 750 CG    HW: 09G 927 750 CG
   Component: AQ 250 6F           0759  
   Revision: 00H27000    Serial number:               
   Coding: 0000008
   Shop #: WSC 00000 000 00000
   VCID: 78FF368C0822DB86B2-5124

No fault code found.

-------------------------------------------------------------------------------
Address 03: ABS Brakes        Labels: 1C0-907-37x-ESP-F.lbl
   Part No: 1C0 907 379 Q
   Component: ESP FRONT MK60      0101  
   Coding: 0019978
   Shop #: WSC 00066 000 00000
   VCID: 387FF68C48A21B8672-5124

No fault code found.

-------------------------------------------------------------------------------
Address 15: Airbags        Labels: 1T0-909-605.lbl
   Part No: 6Q0 909 605 AL
   Component: 01 AIRBAG VW71      0811  
   Coding: 0012337
   Shop #: WSC 00066 000 00000
   VCID: 01095B685BF89A4E85-5140

   Subsystem 1 - Part No: 1C0 959 339 F
   Component: BF-Gewichtsens. 006 0007

No fault code found.

-------------------------------------------------------------------------------
Address 17: Instruments        Labels: None
   Part No: 1C0 920 501 T
   Component: KOMBI+WEGFAHRS. M73 V01  
   Coding: 11234
   Shop #: WSC 25096  
   VCID: 295923C8D308B20EFD-4B00

No fault code found.

-------------------------------------------------------------------------------
Address 19: CAN Gateway        Labels: 6N0-909-901-19.lbl
   Part No: 6N0 909 901 
   Component: Gateway K<->CAN    V012  
   Coding: 00006
   Shop #: WSC 00066  
   VCID: 70EF0EAC305283C67A-4B00

No fault code found.

-------------------------------------------------------------------------------
Address 25: Immobilizer        Labels: 1C0-920-xxx-25.clb
   Part No SW: 1C0 920 501 T    HW: 1C0 920 501 T
   Component: IMMO                X007  
   Revision: xxxxxxxx    Serial number: VWZ5Z0F4238213
   Shop #: WSC 25096 444 85853
   VCID: 295923C88308B20EFD-5140

No fault code found.

-------------------------------------------------------------------------------
Address 26: Auto Roof        Labels: 1Y0-959-255-HYD.lbl
   Part No: 1Y0 959 255 C
   Component:  VSG  NBC           3601  
   Shop #: WSC 00000 000 00000
   VCID: 408F9E6C10725346CA-5140

No fault code found.

-------------------------------------------------------------------------------
Address 46: Central Conv.        Labels: 1C0-959-799.lbl
   Part No: 1C0 959 799 G
   Component: 6J Komfortgerát HLO 0004  
   Coding: 00256
   Shop #: WSC 00066  
   VCID: 3B75E9802994309E9F-4B00

   Subsystem 1 - Part No: 1Y1959801C
   Component: 6J Tõrsteuer.FS KLO 0005  

   Subsystem 2 - Part No: 1Y1959802D
   Component: 6J Tõrsteuer.BF KLO 0005  

   Subsystem 3 - Part No: 1Y0959811
   Component: 6J Tõrsteuer.HL KLO 0005  

   Subsystem 4 - Part No: 1Y0959812
   Component: 6J Tõrsteuer.HR KLO 0005  

No fault code found.

-------------------------------------------------------------------------------
Address 56: Radio        Labels: 1J0-035-18x-56.lbl
   Part No: 1C0 035 196 BP
   Component:  RADIO DE2         0006  
   Coding: 06031
   Shop #: WSC 00066  
   VCID: 6ED310D42A66953668-51D4

No fault code found.

End-------------------------(Elapsed Time: 03:58)--------------------------


Hope this helps you. Does nothing for me.
 
Last edited by a moderator:
   #16  

Jack@European_Parts

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O.k........
Something is FOD here because SAI states passed but the bit shows otherwise.
Fix DTC's on record for SAI & OXS.....check fuse for heater circuit.
Please have controller firmware update programming performed at dealer.
 
Last edited:
   #17  

kemosaabe

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Well I'm back.

Was thinking after my last last reply that dealer had to get involved as well. Guess I can't stick it to the man this time.

Let you know how I come out. May be a few days with turkey day to work around.
 
   #18  

Jack@European_Parts

Gone But Not Forgotten
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Messages
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Well I'm back.

Was thinking after my last last reply that dealer had to get involved as well. Guess I can't stick it to the man this time.

Let you know how I come out. May be a few days with turkey day to work around.


Should be free ....... please advise of anything otherwise or post invoice?
 
   #19  

kemosaabe

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Well sorry more than just a few days.

The end result; cause due to ever so small crack in plastic line and yes was stated to look for this. During my initial efforts to troubleshoot this problem I had researched how much mass air flow through secondary air injection was adequate too satisfy ECM and how this was measured. Whether it be a cracked hose, low blower fan output or even devices used to calculate this value; knowing what a good value is can save some time. Needless to say came up empty nor do I know if this is the value used to determine flow. My initial understanding was the first O2 sensor performed this function but could not understand how if the unit must warm up to become functional. For this reason I am banking on measured flow rate even though I do not know how this is measured.

Screen shots were taken for failed and passed results during Sec Air Injection 'test on' condition (077 of Basic Settings).
Failed condition recorded secondary air injection air mass of 3.1%
Passed condition recorded air mass of -11.7%.

These numbers mean nothing to me nor do I know if will help others. May not even be relevant.
 
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